Preparation device of high-modulus and high-viscosity asphalt

Through the design of rotating components and movable components, the problems of uneven heating and inconvenient cleaning of the asphalt storage bucket are solved, uniform heating and automatic cleaning are achieved, heating efficiency and cleaning efficiency are improved, and fire and corrosion risks are reduced.

CN223255158UActive Publication Date: 2025-08-22FUJIAN JIAOFA HI-TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421569922.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-04
Publication Date
2025-08-22
Estimated Expiration
2034-07-04

AI Technical Summary

Technical Problem

The internal heating of the existing asphalt storage bucket is uneven, resulting in local overheating, increasing fire risk, and inconvenient cleaning, affecting the utilization of storage space.

Method used

The rotating and movable components are adopted to drive the asphalt storage tank to rotate through the motor drive gears and tooth rings, combined with the rubber wheel support, achieve uniform heating, and automatically clean the adherent bitumen on the inner wall through the hydraulic rod and the circular plate.

Benefits of technology

A uniform heating of asphalt is achieved, reducing the risk of local overheating, improving heating efficiency, and reducing the need for manual cleaning and reducing the risk of corrosion.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223255158U_ABST
    Figure CN223255158U_ABST
Patent Text Reader

Abstract

The utility model discloses a preparation device of high-modulus and high-viscosity asphalt, which comprises a main body assembly, a plurality of high-modulus and high-viscosity asphalt components and a plurality of high-modulus and high-viscosity asphalt components, the rotating assembly comprises a motor, a supporting table, a gear and a gear ring; the motor is fixed to the upper portion of the side plate, the supporting table is fixed to the lower surface of the motor, the gear is fixedly connected to the output end of the motor, the gear ring is meshed with the outer surface of the gear, the first fixing plate is fixed to one side of the upper surface of the bottom plate, and the second fixing plate and the first fixing plate are fixed to one side of the outer surface of the first fixing plate. The asphalt storage tank has the advantages that uniform heating is received, asphalt in the asphalt storage tank is turned over and stirred, uniform heating of the asphalt is facilitated, the problem of local overheating or insufficient heating is avoided, heating efficiency is improved, turning over and stirring of the asphalt in the asphalt storage tank are promoted through rotation of the asphalt storage tank, different components are better fused together, and the asphalt storage tank is more uniform in heating. And the advantage of homogeneity of the asphalt is maintained.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of asphalt preparation, in particular to a preparation device for high-modulus and high-viscosity asphalt. Background Art

[0002] Asphalt is a complex black-brown mixture of hydrocarbons and non-metallic derivatives with waterproof, moisture-proof and anti-corrosion properties. The asphalt preparation process involves several key steps, including the preparation of raw materials and additives, mixture preparation, heating and drying, cooling, and proper storage and transportation. As an indispensable material in modern society, asphalt plays an important role in many fields.

[0003] Existing processed asphalt must be stored in a special storage hopper to avoid contamination and oxidation. The heating components of the existing storage hopper are inside the storage device, which not only affects the storage space, but also causes uneven heating. The asphalt cannot be heated evenly and effectively, which will cause local overheating and increase the risk of fire. Therefore, it is necessary to provide a storage hopper that can avoid the above-mentioned uneven heating and ensure uniform heating. Utility Model Content

[0004] The purpose of the present utility model is to provide a device for preparing high-modulus and high-viscosity asphalt to solve the problem raised in the above-mentioned background technology that the existing processed asphalt must be stored in a special storage bucket to avoid contamination and oxidation. The heating components of the existing storage bucket are inside the storage device, which not only affects the storage space, but also causes uneven heating, making it impossible to heat the asphalt evenly and effectively, resulting in local overheating and increasing the risk of fire.

[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0006] The utility model is a device for preparing high modulus and high viscosity asphalt, comprising:

[0007] a main body assembly, the main body assembly including side panels;

[0008] A rotating assembly, comprising a motor, a support, a gear, and a gear ring;

[0009] The motor is fixed above the side plate, the support platform is fixed on the lower surface of the motor, the gear is fixedly connected to the output end of the motor, and the gear ring is meshed with the outer surface of the gear.

[0010] Furthermore, a bottom plate is fixed to the lower surface of the side plate, an asphalt storage tank is installed above the bottom plate, a support plate is fixed to one side of the upper surface of the bottom plate, and a heating frame is connected to the upper surface of the support plate.

[0011] Furthermore, a first fixing plate is fixed to one side of the upper surface of the base plate, a second fixing plate is fixed to one side of the outer surface of the first fixing plate, a connecting shaft passes through the upper ends of the outer surfaces of the first and second fixing plates, and a rubber wheel passes through the outer surface of the connecting shaft.

[0012] Furthermore, the outer surface of the rubber wheel contacts the outer surface of the asphalt storage tank, and the first fixing plate, the second fixing plate, the connecting shaft and the rubber wheel are set as a group, with a total of four groups, which are respectively fixed at the four corners of the outer surface of the asphalt storage tank.

[0013] Further, it also includes an active component;

[0014] The movable assembly includes a hydraulic rod, a circular hole, an output rod, and a circular plate;

[0015] The hydraulic rod is fixed at the center of one side of the outer surface of the asphalt storage tank, the circular hole is opened at the center of one side of the outer surface of the asphalt storage tank, the output rod is connected to the output end of the hydraulic rod, and the circular plate is connected to one side of the outer surface of the output rod.

[0016] Furthermore, the output rod is immersed in the interior of the asphalt storage tank, and the circular plate is connected to the inner wall of the asphalt storage tank.

[0017] Compared with the prior art, the advantages of the present invention are:

[0018] 1. The utility model is provided with a motor, a support platform, a gear, a gear ring, a first fixed plate, a second fixed plate, a connecting shaft, and a rubber wheel. When heating asphalt, the staff starts the motor by patching the control module. The motor drives the gear to rotate, and the gear and the gear ring are engaged. The rotation of the gear will synchronously drive the gear ring to rotate, and the gear ring will drive the asphalt storage tank to rotate. During the rotation of the asphalt storage tank, the rubber wheel supports it in rotation. When the asphalt storage tank rotates, it will contact the heating frame below and receive uniform heating. The asphalt inside the asphalt storage tank is stirred, which is conducive to uniform heating of the asphalt and helps to avoid local overheating or insufficient heating, thereby improving heating efficiency. In addition, the rotation of the asphalt storage tank promotes the stirring of the internal asphalt, so that different components are better integrated together and the homogeneity of the asphalt is maintained.

[0019] 2. Based on the first beneficial effect, by setting the hydraulic rod, circular hole, output rod and circular plate, when the asphalt is too sticky, it will stick to the inner wall of the tank when it is output from the asphalt storage tank. At this time, the staff starts the hydraulic rod through the external control module. The hydraulic rod drives the output rod to move inside the asphalt storage tank and drives the circular plate to move, and the circular plate cleans the inner wall of the asphalt storage tank. By starting the hydraulic rod through the external control module, the circular plate can automatically clean the inner wall of the asphalt storage tank, reducing manual intervention, thereby improving cleaning efficiency. Timely cleaning of the adhered asphalt can effectively prevent the corrosive substances that may be contained in the asphalt from contacting the inner wall of the storage tank for a long time, reducing the risk of corrosion. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0021] Figure 1 This is a schematic diagram of the main components of the utility model;

[0022] Figure 2 This is a schematic diagram of the rotating assembly of the utility model;

[0023] Figure 3 This is a cross-sectional view of the structure of the movable component of the utility model;

[0024] Figure 4 This is a structural diagram of the active components of the utility model.

[0025] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0026] 11. Asphalt storage tank; 12. Bottom plate; 13. Side plate; 14. Support plate; 15. Heating frame;

[0027] 21. Motor; 211. Support platform; 22. Gear; 23. Gear ring; 24. First fixing plate; 25. Second fixing plate; 26. Connecting shaft; 27. Rubber wheel;

[0028] 31. Hydraulic rod; 32. Circular hole; 33. Output rod; 34. Circular plate. DETAILED DESCRIPTION

[0029] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0030] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0031] Next, the present invention is described in detail with reference to schematic diagrams. For ease of illustration, cross-sectional views of device structures may be partially enlarged and not to scale when describing the embodiments of the present invention. Furthermore, the schematic diagrams are merely illustrative and should not limit the scope of protection of the present invention. Furthermore, in actual production, three-dimensional dimensions, including length, width, and depth, should be included.

[0032] In order to make the purpose, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.

[0033] See also Figure 1-Figure 3 As shown, this embodiment is a device for preparing high modulus and high viscosity asphalt, comprising:

[0034] The main body assembly includes a side panel 13;

[0035] A bottom plate 12 is fixed to the lower surface of the side plate 13, an asphalt storage tank 11 is installed above the bottom plate 12, a support plate 14 is fixed to one side of the upper surface of the bottom plate 12, and a heating frame 15 is connected to the upper surface of the support plate 14;

[0036] The setting of the heating frame 15 provides an additional heating function to improve the fluidity of the asphalt;

[0037] Rotating assembly, the rotating assembly includes a motor 21, a support 211, a gear 22, and a gear ring 23;

[0038] The motor 21 is fixed above the side plate 13, the support platform 211 is fixed to the lower surface of the motor 21, the gear 22 is fixedly connected to the output end of the motor 21, and the gear ring 23 is meshed with the outer surface of the gear 22;

[0039] The motor 21 is a power source responsible for providing sufficient torque and speed. Its output end is connected to the gear 22, thereby driving the asphalt storage tank 11 to rotate. The gear 22 is fixedly connected to the output end of the motor 21 and meshes with the gear ring 23, effectively transmitting the rotational power of the motor 21 to the asphalt storage tank 11.

[0040] A first fixing plate 24 is fixed to one side of the upper surface of the bottom plate 12, and a second fixing plate 25 is fixed to one side of the outer surface of the first fixing plate 24. A connecting shaft 26 passes through the upper ends of the outer surfaces of the first fixing plate 24 and the second fixing plate 25, and a rubber wheel 27 passes through the outer surface of the connecting shaft 26.

[0041] The rubber wheel 27 can rotate around the connecting shaft 26 and rotatably support the asphalt storage tank 11;

[0042] Working principle:

[0043] When heating asphalt;

[0044] First, the staff starts the motor 21 through the patching control module, and the motor 21 drives the gear 22 to rotate. The gear 22 is engaged with the gear ring 23, and the rotation of the gear 22 will synchronously drive the gear ring 23 to rotate;

[0045] At this time, the gear ring 23 drives the asphalt storage tank 11 to rotate, and during the rotation of the asphalt storage tank 11, the rubber wheel 27 supports it in rotation. When the asphalt storage tank 11 rotates, it contacts the heating frame 15 below and receives uniform heating.

[0046] Furthermore, the asphalt inside the asphalt storage tank 11 is stirred, which is beneficial for uniform heating of the asphalt and helps to avoid the problem of local overheating or insufficient heating;

[0047] This step improves the heating efficiency, and the rotation of the asphalt storage tank 11 promotes the stirring of the asphalt inside, so that different components are better integrated together and the homogeneity of the asphalt is maintained.

[0048] See also Figure 4 As shown, this embodiment is based on the above embodiment 1 and also includes:

[0049] Active components;

[0050] The movable assembly includes a hydraulic rod 31, a circular hole 32, an output rod 33, and a circular plate 34;

[0051] The hydraulic rod 31 is fixed to the center of one side of the outer surface of the asphalt storage tank 11. The circular hole 32 is opened at the center of one side of the outer surface of the asphalt storage tank 11. The output rod 33 is connected to the output end of the hydraulic rod 31. The circular plate 34 is connected to one side of the outer surface of the output rod 33.

[0052] The output rod 33 is connected to the output end of the hydraulic rod 31 so that the telescopic movement of the hydraulic rod 31 can be directly converted into the linear movement of the output rod 33;

[0053] Working principle:

[0054] When the asphalt is too sticky;

[0055] First, when the asphalt is output from the asphalt storage tank 11, it will adhere to the inner wall of the tank;

[0056] At this time, the staff activates the hydraulic rod 31 through the external control module, and the hydraulic rod 31 drives the output rod 33 to move inside the asphalt storage tank 111, and drives the circular plate 34 to move;

[0057] Next, the circular plate 34 cleans the inner wall of the asphalt storage tank 11. The hydraulic rod 31 is activated by the external control module to automatically clean the inner wall of the asphalt storage tank by the circular plate 34.

[0058] This step reduces manual intervention, thereby improving cleaning efficiency. Timely cleaning of adhered asphalt can effectively prevent corrosive substances that may be contained in the asphalt from contacting the inner wall of the storage tank for a long time, reducing the risk of corrosion.

[0059] It should also be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to mechanical connections or electrical connections; they may refer to direct connections or indirect connections through an intermediate medium; and they may refer to internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0060] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A device for preparing high modulus and high viscosity asphalt, characterized in that: include: A main body assembly, the main body assembly comprising a side panel (13); A rotating assembly, the rotating assembly comprising a motor (21), a support platform (211), a gear (22), and a gear ring (23); The motor (21) is fixed above the side plate (13), the support platform (211) is fixed to the lower surface of the motor (21), the gear (22) is fixedly connected to the output end of the motor (21), and the gear ring (23) is meshed with the outer surface of the gear (22); A bottom plate (12) is fixed to the lower surface of the side plate (13), an asphalt storage tank (11) is installed above the bottom plate (12), a support plate (14) is fixed to one side of the upper surface of the bottom plate (12), and a heating frame (15) is connected to the upper surface of the support plate (14).

2. The device for preparing high modulus and high viscosity asphalt according to claim 1, characterized in that: A first fixing plate (24) is fixed to one side of the upper surface of the bottom plate (12), a second fixing plate (25) is fixed to one side of the outer surface of the first fixing plate (24), a connecting shaft (26) passes through the upper ends of the outer surfaces of the first fixing plate (24) and the second fixing plate (25), and a rubber wheel (27) passes through the outer surface of the connecting shaft (26).

3. The device for preparing high modulus and high viscosity asphalt according to claim 2, characterized in that: The outer surface of the rubber wheel (27) contacts the outer surface of the asphalt storage tank (11), and the first fixing plate (24), the second fixing plate (25), the connecting shaft (26), and the rubber wheel (27) are arranged as a group, with a total of four groups being arranged and respectively fixed at the four corners of the outer surface of the asphalt storage tank (11).

4. The device for preparing high modulus and high viscosity asphalt according to claim 1, characterized in that: Also includes active components; The movable assembly includes a hydraulic rod (31), a circular hole (32), an output rod (33), and a circular plate (34); The hydraulic rod (31) is fixed at the center of one side of the outer surface of the asphalt storage tank (11), the circular hole (32) is opened at the center of one side of the outer surface of the asphalt storage tank (11), the output rod (33) is connected to the output end of the hydraulic rod (31), and the circular plate (34) is connected to one side of the outer surface of the output rod (33).

5. The device for preparing high modulus and high viscosity asphalt according to claim 4, characterized in that: The output rod (33) is immersed in the interior of the asphalt storage tank (11), and the circular plate (34) is connected to the inner wall of the asphalt storage tank (11).