Fabricated printing and dyeing wastewater treatment unit
Through the automated design of prefabricated printing and dyeing wastewater treatment units, the problems of time-consuming and resource waste of traditional manual cleaning of grid boards are solved, automatic cleaning and wastewater recycling are realized, and production efficiency and environmental protection are improved.
Patent Information
- Application Number
- CN202422192493.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-09-09
AI Technical Summary
Traditional manual cleaning of grid boards is time-consuming and labor-intensive, affects production efficiency and consumes a lot of water resources, and does not meet environmental protection requirements.
The prefabricated printing and dyeing wastewater treatment unit is designed, including cleaning components, reaction chambers and pretreatment tanks, to realize automatic cleaning of grid plates and wastewater recycling, and to automatically process them through high-pressure nozzles, servo motor-driven agitating blade blocks and multi-stage filters.
It reduces labor costs, saves water resources, improves production efficiency, reduces production costs, meets environmental protection requirements, and realizes the recycling of wastewater and the efficient operation of equipment.
Smart Images

Figure CN223213841U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wastewater treatment, in particular to an assembled printing and dyeing wastewater treatment unit. Background Art
[0002] In the field of wastewater treatment, especially in the printing and dyeing industry, grid plates are used as a common pretreatment equipment to intercept suspended matter and impurities in wastewater to protect the normal operation of subsequent treatment equipment.
[0003] However, the grid plates will gradually accumulate pollutants during use and need to be cleaned regularly to restore their interception effect. Traditional manual cleaning methods are not only time-consuming and labor-intensive, but also require stopping the equipment, affecting production efficiency. In addition, the cleaning process often consumes a large amount of water resources, increasing production costs and not meeting environmental protection requirements. Utility Model Content
[0004] In order to solve the above technical problems, the utility model provides an assembled printing and dyeing wastewater treatment unit.
[0005] The utility model is implemented by the following technical solution: an assembled printing and dyeing wastewater treatment unit includes a recovery box, a cleaning assembly is provided on the upper surface of the recovery box, a reaction box is fixedly connected to the middle of the upper surface of the recovery box, an assembly base is fixedly connected to the upper surface of the reaction box, a pretreatment tank is clamped inside the assembly base, and a grid plate is fixedly connected to the inside of the pretreatment tank;
[0006] The cleaning assembly includes a first water pump, which is fixedly installed on the upper surface of the recovery box by bolts, the input end of the first water pump is fixedly connected to a first water inlet pipe, the first water inlet pipe is arranged inside the recovery box, the output end of the first water pump is fixedly connected to a first water outlet pipe, the other end of the first water outlet pipe is fixedly connected to a nozzle pipe, the outer surface of the nozzle pipe is fixedly connected to several high-pressure nozzles, both ends of the nozzle pipe are fixedly connected to a pipe bracket, and the pipe bracket is fixedly connected to the surface of the assembly base.
[0007] Through the above technical solution, through the design of the cleaning component, the grid plate can be automatically cleaned without manual intervention, which reduces labor costs and improves work efficiency. The pretreatment tank and the grid plate can be easily disassembled and replaced, making maintenance and cleaning more convenient. At the same time, its configuration can be adjusted according to actual needs, enhancing the flexibility and adaptability of the system. The treated wastewater can be reused through the cleaning component, which not only saves water resources, but also reduces production costs and meets environmental protection requirements.
[0008] As a further improvement of the above solution, auxiliary handles are fixedly connected to both sides of the outer surface of the pretreatment tank, circulation holes are opened on the surfaces of the reaction box, assembly base and pretreatment tank, and an addition port is provided on the upper surface of the reaction box.
[0009] Through the above technical solution, the existence of the flow hole ensures that the wastewater can flow smoothly between the reaction box, the assembly base and the pretreatment tank, and finally enter the interior of the reaction box. The design of the addition port facilitates the operator to add chemical agents regularly, simplifies the operation process and improves work efficiency.
[0010] As a further improvement of the above solution, the outer surface of the reaction box is fixedly connected to a diagonal support plate, the upper surface of the diagonal support plate is fixedly installed with a servo motor by bolts, the output end of the servo motor is fixedly connected to a transmission shaft, and the outer surface of the transmission shaft is fixedly connected to several stirring blades.
[0011] Through the above technical solution, the servo motor drives the transmission shaft and the stirring blades, which can effectively stir the wastewater and chemicals in the reaction box, promote their mixing and reaction, and thus improve the treatment efficiency.
[0012] As a further improvement of the above solution, a second water pump is fixedly installed on the upper surface of the recovery box by bolts, the input end of the second water pump is fixedly connected to a second water inlet pipe, and the output end of the second water pump is fixedly connected to a second water outlet pipe.
[0013] As a further improvement of the above solution, the second water inlet pipe is arranged inside the reaction box, and the second water outlet pipe is arranged inside the recovery box.
[0014] Through the above technical solution, through the design of the second water inlet pipe and the second water outlet pipe, the wastewater liquid after sedimentation separation can be effectively recovered and reprocessed, thereby improving the utilization rate of water resources, and the wastewater liquid after sedimentation separation is filtered and purified again, reducing pollution to the environment and meeting environmental protection requirements.
[0015] As a further improvement of the above solution, the outer surface of the reaction box is fixedly connected to the main control panel, the inner wall of the recovery box is provided with a first slide groove, the interior of the first slide groove is slidably connected to a first pull-out box, and the interior of the first pull-out box is provided with a first-level filter.
[0016] Through the above technical solution, the wastewater after solid-liquid separation is initially filtered through the first-level filter, which can effectively remove large particles of impurities such as suspended matter and sediment in the water, and protect the normal operation of subsequent treatment equipment. The design of the first pull-out box allows the first-level filter to be easily pulled out for cleaning or replacement, which simplifies the maintenance work of the equipment and reduces maintenance costs.
[0017] As a further improvement of the above solution, a second slide groove is provided on the inner wall of the recycling box, a second pull-out box is slidably connected to the inside of the second slide groove, a secondary filter is provided inside the second pull-out box, and handles are fixedly connected to the outer surfaces of the first pull-out box and the second pull-out box.
[0018] Through the above technical solution, by setting up a secondary filter, smaller particle impurities in the water can be further removed on the basis of the primary filtration, thereby improving the filtration accuracy and water quality. The setting of the handle allows the operator to more conveniently pull out and push back the first pull-out box and the second pull-out box, thereby improving the convenience and safety of operation.
[0019] Compared with the prior art, the beneficial effects of the present invention are:
[0020] This utility model realizes the integrated design of wastewater treatment and recycling by setting a cleaning component. The wastewater purified by this device can be automatically recycled and used for cleaning the grid plate. This innovative design not only avoids the waste of water resources, but also greatly reduces the burden on staff. Manual cleaning of the grid plate is no longer required, which not only saves precious water resources, but also reduces manpower input, achieving a dual improvement in environmental protection and efficiency. The automatic cleaning of the grid plate does not require manual intervention, effectively reduces labor costs, and significantly improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0022] Figure 2 This is a schematic structural diagram of the diagonal bracing plate of the present invention;
[0023] Figure 3 This is a schematic structural diagram of the grid plate of the utility model;
[0024] Figure 4 This is a schematic diagram of the structure of the two-stage filter screen of the utility model;
[0025] Figure 5 This is a schematic diagram of the structure of the stirring blade block of the utility model;
[0026] Figure 6 This is a schematic diagram of the structure of the cleaning component of the utility model
[0027] Description of main symbols:
[0028] 1. Recycling box; 2. Cleaning assembly; 201. First water pump; 202. First water inlet pipe; 203. First water outlet pipe; 204. Nozzle pipe; 205. High-pressure nozzle; 206. Pipe bracket; 3. Reaction box; 4. Assembly base; 5. Pretreatment tank; 6. Grid plate; 7. Auxiliary handle; 8. Flow hole; 9. Adding port; 10. Diagonal support plate; 11. Servo motor; 12. Drive shaft; 13. Stirring blade; 14. Second water pump; 15. Second water inlet pipe; 16. Second water outlet pipe; 17. Main control panel; 18. First chute; 19. First pull-out box; 20. Primary filter; 21. Second chute; 22. Second pull-out box; 23. Secondary filter; 24. Handle. DETAILED DESCRIPTION
[0029] Below, the present invention is further described in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments. Example
[0030] Please combine Figure 1-6 The assembled printing and dyeing wastewater treatment unit of this embodiment includes a recovery box 1, a cleaning assembly 2 is provided on the upper surface of the recovery box 1, a reaction box 3 is fixedly connected to the middle of the upper surface of the recovery box 1, an assembly base 4 is fixedly connected to the upper surface of the reaction box 3, a pretreatment tank 5 is clamped inside the assembly base 4, and a grid plate 6 is fixedly connected to the inside of the pretreatment tank 5;
[0031] The cleaning assembly 2 includes a first water pump 201, which is fixedly installed on the upper surface of the recovery box 1 by bolts. The input end of the first water pump 201 is fixedly connected to a first water inlet pipe 202, and the first water inlet pipe 202 is arranged inside the recovery box 1. The output end of the first water pump 201 is fixedly connected to a first water outlet pipe 203, and the other end of the first water outlet pipe 203 is fixedly connected to a nozzle pipe 204. The outer surface of the nozzle pipe 204 is fixedly connected to a plurality of high-pressure nozzles 205. Both ends of the nozzle pipe 204 are fixedly connected to a pipe bracket 206, and the pipe bracket 206 is fixedly connected to the surface of the assembly base 4. The treated printing and dyeing wastewater is first collected in the recycling box 1, then extracted by the first water pump 201, and enters the cleaning component 2 through the first water inlet pipe 202. The wastewater is transported to the nozzle pipe 204 through the first outlet pipe 203 and sprayed out through the high-pressure nozzle 205 to comprehensively clean the grid plate 6. Under the action of high-pressure water, the impurities remaining on the grid plate 6 and the dirt in the gaps are completely washed away to ensure that it maintains good filtering performance. During the cleaning process, the water flow containing impurities will enter the purification system again for treatment, thereby effectively removing pollutants and ensuring the efficiency of wastewater treatment and the cleanliness of the equipment.
[0032] Auxiliary handles 7 are fixedly connected to both sides of the outer surface of the pretreatment tank 5, and circulation holes 8 are provided on the surfaces of the reaction box 3, the assembly base 4 and the pretreatment tank 5. The upper surface of the reaction box 3 is provided with an addition port 9. The pretreated wastewater flows into the reaction box 3 through the circulation hole 8. In this process, the wastewater and the chemical agents added from the addition port 9 are fully mixed, a chemical reaction occurs, and the pollutants are further removed. In the reaction box 3, the suspended matter and pollutants in the wastewater form precipitation under the action of the chemical agents.
[0033] The outer surface of the reaction box 3 is fixedly connected to a diagonal support plate 10, and a servo motor 11 is fixedly installed on the upper surface of the diagonal support plate 10 by bolts. The output end of the servo motor 11 is fixedly connected to a transmission shaft 12, and the outer surface of the transmission shaft 12 is fixedly connected to a plurality of stirring blades 13. The servo motor 11 drives the stirring blades 13 to rotate through the transmission shaft 12, and fully stirs the wastewater and chemical agents in the reaction box 3, so that the agents and pollutants in the wastewater are fully in contact and reacted. Through the stirring action, the suspended matter and pollutants in the wastewater are prompted to form larger particles, which is convenient for the subsequent precipitation and separation process.
[0034] A second water pump 14 is fixedly installed on the upper surface of the recovery box 1 by bolts. The input end of the second water pump 14 is fixedly connected to a second water inlet pipe 15 , and the output end of the second water pump 14 is fixedly connected to a second water outlet pipe 16 .
[0035] The second water inlet pipe 15 is arranged inside the reaction box 3, and the second water outlet pipe 16 is arranged inside the recovery box 1. The wastewater treated by the reaction box 3, the suspended matter and pollutants therein form precipitation under the action of chemical agents, and the precipitation is deposited at the bottom of the reaction box 3. The second water inlet pipe 15 extracts the upper layer of clear water after the precipitation separation and sends it back to the recovery box 1 for re-filtration and purification.
[0036] The outer surface of the reaction box 3 is fixedly connected to the main control panel 17, and the inner wall of the recovery box 1 is provided with a first chute 18. The interior of the first chute 18 is slidably connected to the first pull-out box 19. The interior of the first pull-out box 19 is provided with a primary filter 20. When the wastewater after solid-liquid separation after precipitation enters the recovery box 1, it first passes through the primary filter 20. Large particles of impurities are intercepted on the surface of the filter, and cleaner water enters the recovery box 1 through the filter. The sliding connection design of the first chute 18 and the first pull-out box 19 makes it easy to pull out and push back the primary filter 20, which is convenient for regular cleaning and replacement of the filter to ensure the filtering effect.
[0037] A second chute 21 is provided on the inner wall of the recycling box 1, and a second pull-out box 22 is slidably connected inside the second chute 21. A secondary filter screen 23 is provided inside the second pull-out box 22. The outer surfaces of the first pull-out box 19 and the second pull-out box 22 are fixedly connected with a handle 24. After the waste water enters the recycling box 1, it is first preliminarily filtered through the primary filter screen 20 to remove large particles of impurities, and then further filtered through the secondary filter screen 23 to remove smaller particles of impurities and improve water quality. The sliding connection design of the second chute 21 and the second pull-out box 22 makes it easy to pull out and push back the secondary filter screen 23, which is convenient for regular cleaning and replacement of the filter screen to ensure the filtering effect.
[0038] The implementation principle of the assembled printing and dyeing wastewater treatment unit in the embodiment of the present application is as follows: the personnel first put the printing and dyeing wastewater into the pretreatment tank 5, and perform preliminary filtration through the grid plate 6 to remove large particles of impurities. The pretreated wastewater flows into the reaction box 3 through the flow hole 8. The operator puts in chemical agents through the addition port 9, and then the servo motor 11 drives the stirring blade 13 to rotate, so as to promote the full mixing of the wastewater and the agent, accelerate the chemical reaction, and cause the suspended matter and pollutants to form precipitation. The suspended matter in the wastewater forms precipitation under the action of the chemical agent, and the precipitation is deposited at the bottom of the reaction box 3. The second water inlet pipe 15 draws the unprecipitated water to the second water pump 14, and then sends it back to the recovery box 1 through the second water outlet pipe 16. The wastewater in the recovery box 1 passes through the first water pump 16. The pump 201 extracts the water, passes through the first water inlet pipe 202 and the first water outlet pipe 203, and is finally sprayed out from the high-pressure nozzle 205 to perform high-pressure cleaning on the grid plate 6. The cleaned impurity-containing water enters the pretreatment tank 5 again for treatment. The wastewater is initially filtered through the primary filter 20 in the first pull-out box 19 to remove large particles of impurities, and then deeply filtered through the secondary filter 23 in the second pull-out box 22 to remove finer impurities and improve water quality. The main control panel 17 monitors the entire wastewater treatment process to ensure stable operation of the system. The sliding design of the first chute 18 and the second chute 21 makes it convenient to clean and replace the primary filter 20 and the secondary filter 23, which are operated by the handle 24 to ensure filtration efficiency.
[0039] The above-mentioned embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and replacements made by technicians in this field on the basis of the present invention fall within the scope of protection required by the present invention.
Claims
1. Assembled printing and dyeing wastewater treatment unit, characterized in that: The invention comprises a recycling box (1), wherein a cleaning assembly (2) is provided on the upper surface of the recycling box (1), a reaction box (3) is fixedly connected to the middle of the upper surface of the recycling box (1), an assembly base (4) is fixedly connected to the upper surface of the reaction box (3), a pretreatment tank (5) is clamped inside the assembly base (4), and a grid plate (6) is fixedly connected inside the pretreatment tank (5); The cleaning assembly (2) comprises a first water pump (201), the first water pump (201) being fixedly mounted on the upper surface of the recovery box (1) by means of bolts, the input end of the first water pump (201) being fixedly connected to a first water inlet pipe (202), the first water inlet pipe (202) being arranged inside the recovery box (1), the output end of the first water pump (201) being fixedly connected to a first water outlet pipe (203), the other end of the first water outlet pipe (203) being fixedly connected to a nozzle pipe (204), the outer surface of the nozzle pipe (204) being fixedly connected to a plurality of high-pressure nozzles (205), both ends of the nozzle pipe (204) being fixedly connected to a pipe bracket (206), and the pipe bracket (206) being fixedly connected to the surface of the assembly base (4).
2. The assembled printing and dyeing wastewater treatment unit according to claim 1, characterized in that: Auxiliary handles (7) are fixedly connected to both sides of the outer surface of the pretreatment tank (5), and the surfaces of the reaction box (3), the assembly base (4) and the pretreatment tank (5) are all provided with flow holes (8). The upper surface of the reaction box (3) is provided with an addition port (9).
3. The assembled printing and dyeing wastewater treatment unit according to claim 1, characterized in that: The outer surface of the reaction box (3) is fixedly connected to a diagonal support plate (10), the upper surface of the diagonal support plate (10) is fixedly mounted with a servo motor (11) via bolts, the output end of the servo motor (11) is fixedly connected to a transmission shaft (12), and the outer surface of the transmission shaft (12) is fixedly connected to a plurality of stirring blades (13).
4. The assembled printing and dyeing wastewater treatment unit according to claim 1, characterized in that: A second water pump (14) is fixedly mounted on the upper surface of the recovery box (1) by means of bolts; an input end of the second water pump (14) is fixedly connected to a second water inlet pipe (15); and an output end of the second water pump (14) is fixedly connected to a second water outlet pipe (16).
5. The assembled printing and dyeing wastewater treatment unit according to claim 4, characterized in that: The second water inlet pipe (15) is arranged inside the reaction box (3), and the second water outlet pipe (16) is arranged inside the recovery box (1).
6. The assembled printing and dyeing wastewater treatment unit according to claim 1, characterized in that: The outer surface of the reaction box (3) is fixedly connected to a main control panel (17), the inner wall of the recovery box (1) is provided with a first chute (18), the interior of the first chute (18) is slidably connected to a first pull-out box (19), and the interior of the first pull-out box (19) is provided with a primary filter (20).
7. The assembled printing and dyeing wastewater treatment unit according to claim 6, characterized in that: A second slide groove (21) is provided on the inner wall of the recycling box (1), a second pull-out box (22) is slidably connected to the interior of the second slide groove (21), a secondary filter (23) is provided inside the second pull-out box (22), and a handle (24) is fixedly connected to the outer surfaces of the first pull-out box (19) and the second pull-out box (22).