Flock spinneret plate
By setting up a shunt cap and multiple shunt channels on the spinneret, the problem of uneven distribution of polymer melt or solution is solved, ensuring uniform production and high-quality production of velvet.
Patent Information
- Application Number
- CN202422525203.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-10-18
AI Technical Summary
The polymer melt or solution distribution on existing spinnerets is uneven, resulting in defect or broken velvet, affecting the quality of velvet.
A short-wool spinneret is designed, using a shunt cap with multiple shunt channels, which is connected to the spinneret base plate. The spinneret holes are distributed in an annular shape, and the polymer melt or solution is uniformly divided into the spinneret hole through the multi-spunt channel to ensure uniform extrusion.
The uniform production of velvet thread is achieved, the product quality is improved, and the defects and broken wires are reduced.
Smart Images

Figure CN223214217U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of spinning machine accessories, in particular to a short-pile spinneret. Background Art
[0002] The spinneret, also known as the spinning cap, has the main function of converting the viscous polymer melt or solution into thin streams with a specific cross-sectional shape through its tiny holes. These thin streams will solidify after passing through a coagulation medium (such as air or a coagulation bath), thereby forming fiber filaments. They are widely used in the textile, chemical and other fields, such as the production of textiles such as clothing, bedding, and curtains.
[0003] A traditional spinneret is usually a single circular plate structure with several micropores. During the production process, a viscous polymer melt or solution is extruded through the several micropores. However, in the actual production process, it is found that the polymer melt or solution transported by a pipeline is directly transported to the spinneret and extruded through several micropores. There is a common problem of uneven distribution of the polymer melt or solution, and the extrusion volume of the polymer melt or solution from some micropores is small, resulting in incomplete or broken filaments, affecting the quality of the filaments. For this reason, the present application proposes a short-pile spinneret. Utility Model Content
[0004] Based on this, the purpose of the utility model is to provide a short-pile spinneret to solve the technical problem of uneven extrusion of polymer melt or solution in existing spinnerets.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a short-pile spinneret, comprising a spinneret base plate, on which multiple groups of spinneret holes are provided, a diverter cap is provided on the top of the spinneret base plate, the diverter cap is configured as a conical structure, a connecting pipe is provided at the conical tip of the diverter cap, multiple diverter channels are provided in the diverter cap, and the multiple diverter channels are diffusely distributed in a conical cylindrical shape in the diverter cap, the diverter channels pass through an end face where the diverter cap is connected to the spinneret base plate, the number of the diverter channels is the same as the number of groups of spinneret holes and they are aligned, and the multiple diverter channels are all connected to the connecting pipe.
[0006] The utility model is further configured such that a conducting groove is provided on the upper surface of the spinneret base plate, the conducting groove is provided in a circle and is distributed concentrically with the spinneret base plate, and a plurality of groups of spinneret holes are evenly distributed in the conducting groove.
[0007] The utility model is further configured such that a boss is provided on one end face of the diverter cap connected to the spinneret base plate, the boss is fitted into the conducting groove, and the diverter channel passes through the end face of the boss.
[0008] The present invention is further configured such that the thickness of the boss is smaller than the depth of the conducting groove.
[0009] The utility model is further configured such that a flange is provided at one end of the connecting pipe away from the diverter cap, a plurality of first connecting ear blocks are provided on the outer peripheral wall of the spinneret base plate, a plurality of second connecting ear blocks are provided on the outer peripheral wall of the end where the diverter cap is connected to the spinneret base plate, connecting screws are passed through the second connecting ear blocks, and screw holes that are adapted to the threads of the connecting screws are opened on the first connecting ear blocks.
[0010] The present invention is further configured such that a positioning groove is provided on the upper surface of the first connecting ear block, and a positioning protrusion is provided on the lower surface of the second connecting ear block, and the positioning protrusion is fitted in the positioning groove.
[0011] The utility model is further configured such that a positioning through hole is provided in the middle of the spinneret base plate, a positioning post is provided in the middle of one end surface where the diverter cap is connected to the spinneret base plate, and the positioning post is plugged into and matched with the positioning through hole.
[0012] To sum up, the utility model mainly has the following beneficial effects: the utility model distributes multiple groups of spinneret holes in a ring shape, so that the extruded velvet is dispersed, which is more conducive to the condensation and solidification molding of the velvet. By setting a diverter cap, multiple diverter channels are opened in the diverter cap, and the multiple diverter channels are diffusely distributed in a conical cylindrical shape in the diverter cap. Before the polymer melt or solution is extruded through the multiple groups of spinneret holes, it can be pre-uniformly diverted through the multiple diverter channels to ensure that the polymer melt or solution can be evenly guided to the multiple groups of spinneret holes for extrusion, thereby ensuring the uniformity of velvet production and improving product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0014] Figure 2 This is a schematic structural diagram of the spinneret base plate of the utility model;
[0015] Figure 3 This is a structural diagram of the diverter cap of the utility model;
[0016] Figure 4 This is a structural diagram of the utility model from the perspective of the bottom end face of the diverter cap.
[0017] In the figure: 1. Spinneret base plate; 2. Diverter cap; 3. Connecting pipe; 4. Flange; 5. Spinneret hole; 6. Positioning through hole; 7. First connecting ear block; 8. Screw hole; 9. Positioning groove; 10. Conducting groove; 11. Second connecting ear block; 12. Connecting screw; 13. Positioning protrusion; 14. Diverter channel; 15. Positioning column; 16. Boss. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0019] A short-pile spinneret, such as Figure 1-4 As shown, it includes a spinneret 1, on which multiple groups of spinnerets 5 are provided, a diverter cap 2 is provided on the top of the spinneret 1, and the diverter cap 2 is provided with a cone structure. A connecting pipe 3 is provided at the conical tip of the diverter cap 2, and a flange 4 is provided at the end of the connecting pipe 3 away from the diverter cap 2. Multiple diverter channels 14 are provided in the diverter cap 2, and the multiple diverter channels 14 are diffusely distributed in a cone-shaped manner in the diverter cap 2. The diverter channels 14 pass through one end surface where the diverter cap 2 is connected to the spinneret 1, and the number of the diverter channels 14 is the same as the number of the groups of spinnerets 5 and is aligned. The multiple branch channels 14 are all connected to the connecting pipe 3. Through this structural method, the flange 4 is used to connect the connecting pipe 3 with the polymer melt or solution delivery pipeline. After the viscous polymer melt or solution flows from the connecting pipe 3 into the diversion cap 2, it is evenly divided by the multiple branch channels 14. The multiple streams of viscous polymer melt or solution divided by the multiple branch channels 14 are transported to the multiple groups of spinneret holes 5 on the spinneret base plate 1 for extrusion, forming thin streams with specific cross-sections. After passing through the solidification medium, they are solidified to form velvet yarns, which are then cut into short fleece.
[0020] Furthermore, a conducting groove 10 is provided on the upper end surface of the spinneret base plate 1. The conducting groove 10 is provided in a circle and is distributed concentrically with the spinneret base plate 1. Multiple groups of spinneret holes 5 are evenly distributed in the conducting groove 10. Thus, the multiple groups of spinneret holes 5 are distributed in a ring shape, so that the extruded velvet is dispersed, which is more conducive to the condensation and solidification molding of the velvet. In addition, the multiple diversion channels 14 are diffusely distributed in a conical cylindrical shape in the diversion cap 2. Before the polymer melt or solution is extruded through the multiple groups of spinneret holes 5, it can be pre-uniformly diverted through the multiple diversion channels 14 to ensure that the polymer melt or solution can be evenly guided to the multiple groups of spinneret holes 5 for extrusion, thereby ensuring the uniformity of velvet production.
[0021] In a further embodiment, a boss 16 is provided on one end face where the diverter cap 2 is connected to the spinneret base plate 1, and the boss 16 is fitted into the conducting groove 10. The diverter channel 14 passes through the end face of the boss 16 and is used for sealing the diverter cap 2 and the spinneret base plate 1, wherein the thickness of the boss 16 is less than the depth of the conducting groove 10. Thus, after the spinneret base plate 1 and the diverter cap 2 are connected, there is a certain space between the spinneret hole 5 in the conducting groove 10 and the diverter channel 14, which can be used for the polymer melt or solution to be conducted in the conducting groove 10, thereby playing a role of secondary uniform dispersion.
[0022] Furthermore, a plurality of first connecting ear blocks 7 are provided on the outer peripheral wall of the spinneret base plate 1, a plurality of second connecting ear blocks 11 are provided on the outer peripheral wall of one end of the diverter cap 2 connected to the spinneret base plate 1, a connecting screw 12 is passed through the second connecting ear block 11, a screw hole 8 threadedly matched with the connecting screw 12 is provided on the first connecting ear block 7, a positioning groove 9 is provided on the upper surface of the first connecting ear block 7, a positioning protrusion 13 is provided on the lower surface of the second connecting ear block 11, the positioning protrusion 13 is fitly fitted with the positioning groove 9, a positioning through hole 6 is provided in the middle of the spinneret base plate 1, a positioning column 15 is provided in the middle of the end surface where the diverter cap 2 is connected to the spinneret base plate 1, and the positioning column 15 is plugged into the positioning through hole 6. Through the above structural method, the positioning connection of the spinneret base plate 1 and the diverter cap 2 can be realized.
[0023] The working principle of the utility model is as follows: when in use, the flange 4 is used to connect the connecting pipe 3 with the polymer melt or solution delivery pipeline. After the viscous polymer melt or solution flows from the connecting pipe 3 into the diversion cap 2, it is evenly divided by the multiple diversion channels 14. The multiple streams of viscous polymer melt or solution separated by the multiple diversion channels 14 are transported to the multiple groups of spinneret holes 5 on the spinneret base plate 1 for extrusion, forming a thin stream with a specific cross-section. After passing through the solidification medium, it solidifies to form velvet, and then after cutting, it is cut into pieces. After cutting, short pile is formed. In the overall structure, multiple groups of spinneret holes 5 are distributed in a ring shape, so that the extruded pile fibers are dispersed, which is more conducive to the condensation and solidification of the pile fibers. In addition, multiple diversion channels 14 are diffusely distributed in a cone shape in the diversion cap 2. Before the polymer melt or solution is extruded through the multiple groups of spinneret holes 5, it can be pre-uniformly diverted through the multiple diversion channels 14 to ensure that the polymer melt or solution can be evenly guided to the multiple groups of spinneret holes 5 for extrusion, thereby ensuring the uniformity of pile fiber production and improving product quality.
[0024] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not limitations on the present invention. The specific features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and purpose of the present invention. However, as long as they are within the scope of the claims of the present invention, they are protected by patent law.
Claims
1. A short-pile spinneret, comprising a spinneret base plate (1), characterized in that: The spinneret base plate (1) is provided with a plurality of groups of spinneret holes (5), a diversion cap (2) is provided on the top of the spinneret base plate (1), the diversion cap (2) is provided with a cone structure, a connecting pipe (3) is provided at the cone tip of the diversion cap (2), a plurality of diversion channels (14) are provided in the diversion cap (2), the plurality of diversion channels (14) are distributed in a cone-shaped manner in the diversion cap (2), the diversion channels (14) pass through an end face where the diversion cap (2) is connected to the spinneret base plate (1), the number of the diversion channels (14) is the same as the number of groups of spinneret holes (5) and they are aligned and distributed, and the plurality of diversion channels (14) are all connected to the connecting pipe (3).
2. A short-pile spinneret according to claim 1, characterized in that: The upper end surface of the spinneret base plate (1) is provided with a conducting groove (10), the conducting groove (10) is provided with a circle and is distributed concentrically with the spinneret base plate (1), and a plurality of groups of spinneret holes (5) are evenly distributed in the conducting groove (10).
3. The short-pile spinneret according to claim 2, characterized in that: A boss (16) is provided on one end face of the diverter cap (2) connected to the spinneret base plate (1), the boss (16) is fitted into the conducting groove (10), and the diverter channel (14) passes through the end face of the boss (16).
4. A short-pile spinneret according to claim 3, characterized in that: The thickness of the boss (16) is smaller than the depth of the conducting groove (10).
5. The short-pile spinneret according to claim 1, characterized in that: A flange (4) is provided at one end of the connecting pipe (3) away from the diverter cap (2), a plurality of first connecting ear blocks (7) are provided on the outer peripheral wall of the spinneret base plate (1), a plurality of second connecting ear blocks (11) are provided on the outer peripheral wall of the end where the diverter cap (2) is connected to the spinneret base plate (1), a connecting screw (12) is passed through the second connecting ear block (11), and a screw hole (8) adapted to the thread of the connecting screw (12) is opened on the first connecting ear block (7).
6. The short-pile spinneret according to claim 5, characterized in that: A positioning groove (9) is provided on the upper surface of the first connecting ear block (7), and a positioning protrusion (13) is provided on the lower surface of the second connecting ear block (11), and the positioning protrusion (13) is fitted in the positioning groove (9).
7. The short-pile spinneret according to claim 1, characterized in that: A positioning through hole (6) is provided in the middle of the spinneret base plate (1), and a positioning column (15) is provided in the middle of one end surface where the diverter cap (2) is connected to the spinneret base plate (1), and the positioning column (15) is plugged into and matched with the positioning through hole (6).