Industrial sizing device for carbon fibers
By designing the cleaning tank structure of the carbon fiber industrial sizing device, dust and impurities on the surface of the carbon fiber bundle are cleaned, the problem of dust affecting the quality of the slurry during the carbon fiber sizing process is solved, and the sizing effect is improved.
Patent Information
- Application Number
- CN202422486261.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-10-14
AI Technical Summary
During the carbon fiber sizing process, dust and impurities attached to the surface of the carbon fiber bundle affect the quality of the slurry agent, resulting in poor protective film effect.
An industrial sizing device for carbon fiber is designed, including a sizing box, a guide roller, a lead roller and a cleaning tank to clean the dust and impurities on the surface of the carbon fiber bundle through the cleaning tank to ensure uniform coating of the slurry agent.
Effectively remove dust and impurities on the surface of the carbon fiber bundle, improve the sizing quality, and prevent dust from affecting the effect of the protective film.
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Figure CN223214289U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of carbon fiber sizing devices, in particular to an industrialized carbon fiber sizing device. Background Art
[0002] Sizing is the last step in the carbon fiber process before it is dried and rolled into finished carbon fiber products after surface treatment. Sizing is used to bundle the carbon fibers, similar to an adhesive that holds them together, improving their processing properties. On the one hand, the sizing layer makes the carbon fibers easier to process, and on the other hand, it protects them by reducing friction damage between them and by reducing friction damage caused by rollers during subsequent processing (such as pultrusion or weaving).
[0003] During the sizing process of the carbon fiber bundles, dust is attached to the surface of the carbon fiber bundles during transportation. During the sizing process, the sizing agent will solidify the dust and impurities on the carbon fiber bundles, affecting the quality of the protective film. Utility Model Content
[0004] The utility model provides an industrialized sizing device for carbon fibers to solve the problems in the background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a carbon fiber industrial sizing device, comprising a sizing box, a sizing trough is formed on the top of the sizing box, two ear blocks are fixedly connected to one side of the top of the sizing box, an inlet roller is rotatably connected between the two ear blocks, two vertical plates are fixedly connected to the other side of the top of the sizing box, an outlet roller is rotatably connected between the two vertical plates, and at least two guide rollers are rotatably connected to the inner cavity of the sizing trough, the sizing box is detachably connected to a mounting plate on the side close to the inlet roller, a lower fixed plate is fixedly connected to the top of the mounting plate, an arc-shaped lower cleaning groove is evenly opened on the top of the lower fixed plate, the lower fixed plate is connected to the upper fixed plate by a connecting rod on the side close to the outlet roller, and an arc-shaped upper cleaning groove is evenly opened on the bottom of the upper fixed plate.
[0006] Furthermore, a positioning groove is provided on an inner wall of one side of the sizing box, and the mounting plate is inserted into the positioning groove.
[0007] Furthermore, the outer wall of the sizing box is threadedly connected to a screw whose end extends into the positioning groove. The bottom of the mounting plate is provided with a groove passed by the screw, and an extrusion piece is installed at the end of the screw extending into the positioning groove.
[0008] Furthermore, the other end of the screw is fixedly connected to an operating block which is in the shape of a hexagonal prism as a whole.
[0009] Furthermore, a movable groove located above the export roller is opened on the vertical plate, a slider is slidably connected in the movable groove, the top inner wall of the movable groove is connected to the slider through a spring, and a pressure roller cooperating with the export roller is rotatably connected between the sliders between the two vertical plates.
[0010] Furthermore, a support frame is installed at the bottom of the sizing box.
[0011] Compared with the prior art, the utility model provides an industrial sizing device for carbon fibers, which has the following beneficial effects: before sizing the carbon fiber bundles, the industrial sizing device for carbon fibers can clean dust and other debris attached to the surface of the carbon fiber bundles through the cooperation of the upper cleaning trough and the lower cleaning trough, thereby avoiding dust adhesion and affecting the sizing quality of the carbon fiber. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a structural diagram of the utility model;
[0013] Figure 2 This is a structural diagram of the sizing box of the present utility model;
[0014] Figure 3 This is a schematic structural diagram of the mounting plate of the present utility model;
[0015] Figure 4 This is an enlarged schematic diagram of point A of the present invention.
[0016] In the figure: 1. Sizing box; 2. Sizing trough; 3. Ear block; 4. Inlet roller; 5. Vertical plate; 6. Outlet roller; 7. Guide roller; 8. Mounting plate; 9. Lower fixed plate; 10. Lower cleaning trough; 11. Connecting rod; 12. Upper fixed plate; 13. Lower cleaning trough; 14. Positioning groove; 15. Strip groove; 16. Screw; 17. Extrusion plate; 18. Operating block; 19. Movable groove; 20. Slider; 21. Pressing roller; 22. Spring; 23. Support frame. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0018] See also Figure 1-4The utility model discloses an industrial sizing device for carbon fiber, including a sizing box 1, a sizing trough 2 is formed on the top of the sizing box 1, and two ear blocks 3 are fixedly connected to one side of the top of the sizing box 1, and an introduction roller 4 is rotatably connected between the two ear blocks 3. Two vertical plates 5 are fixedly connected to the other side of the top of the sizing box 1, and a derivation roller 6 is rotatably connected between the two vertical plates 5. The inner cavity of the sizing trough 2 is also rotatably connected to at least two guide rollers 7. The sizing box 1 is detachably connected to a mounting plate 8 on the side close to the introduction roller 4, and a lower fixed plate 9 is fixedly connected to the top of the mounting plate 8. An arc-shaped lower cleaning groove 10 is evenly opened on the top of the lower fixed plate 9, and an upper fixed plate 12 is connected to the side close to the derivation roller 6 by a connecting rod 11. The bottom of the upper fixed plate 12 is evenly opened with an arc-shaped upper cleaning groove 13.
[0019] The inner walls of the lower cleaning tank 10 and the upper cleaning tank 13 are provided with cleaning sponges or cleaning brushes. A dust hood connected to a vacuum cleaner can be installed on the side of the sizing box 1 close to the mounting plate 8 to suck away dust and other debris removed from the surface of the carbon fiber bundle.
[0020] The carbon fiber bundle passes through the lower cleaning tank 10 and the upper cleaning tank 13 and is introduced into the sizing tank 2 by the introduction roller 4.
[0021] Specifically, a positioning groove 14 is formed on one inner wall of the sizing box 1 , and the mounting plate 8 is inserted into the positioning groove 14 .
[0022] The outer wall of the sizing box 1 is threadedly connected to a screw 16 whose end extends into the positioning groove 14. The bottom of the mounting plate 8 is provided with a groove 15 passed by the screw 16. The end of the screw 16 extending into the positioning groove 14 is installed with an extrusion piece 17.
[0023] The other end of the screw rod 16 is fixedly connected to an operating block 18 which is in the shape of a hexagonal column as a whole.
[0024] In this embodiment, the extruded sheet 17 cannot pass through the groove 15 .
[0025] When installing the plate 8, insert the mounting plate 8 into the positioning groove 14 and allow the groove 15 to be passed through by the screw 16. Then, the screw 16 is turned by the operating block 18 to move the extrusion piece 17 away from the guide roller 6. The extrusion piece 17 can squeeze the mounting plate 8 so that the mounting plate 8 is limited in the positioning groove 14.
[0026] The hexagonal operating block 18 facilitates the rotation of the screw rod 16 .
[0027] Specifically, a movable groove 19 is opened on the vertical plate 5 and is located above the lead-out roller 6. A slider 20 is slidably connected in the movable groove 19. The top inner wall of the movable groove 19 is connected to the slider 20 through a spring 22. A pressure roller 21 that cooperates with the lead-out roller 6 is rotatably connected between the sliders 20 between the two vertical plates 5.
[0028] In this embodiment, the pressure roller 21 can be pressed on the lead-out roller 6 under the action of the spring 22, so as to cooperate with the lead-out roller 6 to squeeze out the excess slurry on the carbon fiber bundle, and on the other hand, squeeze the slurry on the outer layer of the carbon fiber bundle into the inner layer of the carbon fiber bundle.
[0029] Specifically, a support frame 23 is installed at the bottom of the sizing box 1.
[0030] In summary, the industrial carbon fiber sizing device can clean dust and other debris attached to the surface of the carbon fiber bundle through the cooperation of the upper cleaning tank 10 and the lower cleaning tank 13 before sizing the carbon fiber bundle, thereby preventing dust from adhering to the surface and affecting the sizing quality of the carbon fiber.
[0031] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A carbon fiber industrial sizing device, comprising a sizing box (1), characterized in that: The top of the sizing box (1) is formed with a sizing trough (2), one side of the top of the sizing box (1) is fixedly connected to two ear blocks (3), an introduction roller (4) is rotatably connected between the two ear blocks (3), the other side of the top of the sizing box (1) is fixedly connected to two vertical plates (5), an outlet roller (6) is rotatably connected between the two vertical plates (5), and the inner cavity of the sizing trough (2) is also rotatably connected to at least two guide rollers (7), the side of the sizing box (1) close to the introduction roller (4) is detachably connected to a mounting plate (8), the top of the mounting plate (8) is fixedly connected to a lower fixed plate (9), the top of the lower fixed plate (9) is evenly provided with an arc-shaped lower cleaning groove (10), the side of the lower fixed plate (9) close to the outlet roller (6) is connected to an upper fixed plate (12) through a connecting rod (11), and the bottom of the upper fixed plate (12) is evenly provided with an arc-shaped upper cleaning groove (13).
2. The carbon fiber industrial sizing device according to claim 1, characterized in that: A positioning groove (14) is provided on one inner wall of the sizing box (1), and the mounting plate (8) is inserted into the positioning groove (14).
3. The carbon fiber industrial sizing device according to claim 2, characterized in that: The outer wall of the sizing box (1) is threadedly connected to a screw rod (16) whose end extends into the positioning groove (14); the bottom of the mounting plate (8) is provided with a groove (15) through which the screw rod (16) passes; and an extrusion plate (17) is installed at one end of the screw rod (16) extending into the positioning groove (14).
4. The carbon fiber industrial sizing device according to claim 3, characterized in that: The other end of the screw rod (16) is fixedly connected to an operating block (18) which is in the shape of a hexagonal prism as a whole.
5. The carbon fiber industrial sizing device according to claim 1, characterized in that: The vertical plate (5) is provided with a movable groove (19) located above the lead-out roller (6), a slider (20) is slidably connected in the movable groove (19), the top inner wall of the movable groove (19) is connected to the slider (20) via a spring (22), and a pressure roller (21) that cooperates with the lead-out roller (6) is rotatably connected between the sliders (20) between the two vertical plates (5).
6. The carbon fiber industrial sizing device according to claim 1, characterized in that: A support frame (23) is installed at the bottom of the sizing box (1).