Spinning mercerizing machine facilitating impurity removal through alkali liquor

By introducing components such as servo motor-driven threaded rods and waterproof motor-driven mixer frames into the textile mercer, the problem of textile mercer inconvenient scraping and sweeping and filtering area replacement is solved, and a more efficient fiber impurity filtration collection and impurity removal effect is achieved.

CN223214295UActive Publication Date: 2025-08-12JIANGSU SEG TEXTILE MASCH CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422571461.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-24
Publication Date
2025-08-12
Estimated Expiration
2034-10-24

AI Technical Summary

Technical Problem

The existing textile mercerizer is inconvenient and convenient to scrape and clean the inner wall of the solution tank in multiple positions and replace the unused filter area with convenient circular rotation, which affects the filtering and removal effect of fiber impurities.

Method used

A textile mercerizer is designed including filter box, solution box, left movable roller, lower pressure roller, right movable roller, servo motor, threaded rod, scraping strip, waterproof motor, stirring rack, scraping spoon and solenoid valve. The servo motor drives the threaded rod to drive the scraping strip to move, the waterproof motor drives the stirring rack and scraping plate to rotate, and the solenoid valve controls the flow direction of the solution, realizes the replacement of multi-position scraping and circumferential rotation filter areas, and improves the scraping and filtration efficiency of impurities.

Benefits of technology

It realizes convenient multi-position scraping and cleaning the inner wall of the solution tank and the circumferential rotation and replacement of the filter area, improving the filtration and collection effect of fiber impurities and enhancing the filtration and impurity removal effect.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223214295U_ABST
    Figure CN223214295U_ABST
Patent Text Reader

Abstract

The spinning mercerizing machine comprises a filter box and supporting legs, the multiple sets of supporting legs are installed at the bottom end of the filter box, a solution box is installed at the top end of the filter box, a left movable roller is movably installed in the solution box, and a right movable roller is movably installed in the solution box. A lower pressing roller is movably installed in the position, on one side of the left movable roller, of the solution box, a right movable roller is movably installed in the position, on one side of the lower pressing roller, of the solution box, cloth is installed on the surfaces of the left movable roller, the lower pressing roller and the right movable roller, and four sets of servo motors are installed on the position, below the cloth, of the inner wall of the solution box at equal intervals; threaded rods are mounted at the output ends of the servo motors correspondingly and movably connected with the solution box. According to the device, the inner wall of the solution box can be conveniently scraped and cleaned at multiple positions, an unused filtering area can be conveniently and circumferentially rotated and replaced, fiber impurities can be conveniently scraped, filtered and collected, and the filtering and impurity removing effects are improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of textile mercerizing machines, in particular to a textile mercerizing machine which is convenient for removing impurities with alkali solution. Background Art

[0002] A textile mercerizing machine is a device used in the textile industry, mainly used for surface treatment of yarn or silk to give it a smooth appearance and feel. The working principle of a textile mercerizing machine is to treat cotton fabrics with a concentrated caustic soda solution under certain tension conditions, thereby changing the microstructure of the fiber and improving the gloss, dimensional stability and dyeing properties of the fabric. The concentrated caustic soda treatment changes the internal structure of the fiber, increases the diameter of the fiber, shortens the length, improves the surface smoothness, and increases the intensity of reflected light, thereby giving the fabric a silk-like luster. The concentrated caustic soda solution used by the textile mercerizing machine to treat yarn and silk needs to be removed and recycled for secondary use after use. In order to better remove impurities from the concentrated caustic soda solution, a textile mercerizing machine that is convenient for removing impurities with alkali solution is proposed.

[0003] For example, the lye impurity removal device for a mercerizing machine disclosed in the authorization announcement number CN217092438U includes a filter box, a cleaning and collecting assembly, a fixed box, and a filter plate. The fixed box is provided with two cleaning rods, and is provided with a first movable assembly and a second movable assembly respectively. The cleaning and collecting assembly includes a collection tank and a plurality of plug-in shafts.

[0004] The cleaning rod is moved upwards by the brush to remove the fibers entangled in the bristles, thereby completing the cleaning of the bristles and avoiding excessive fibers on the bristles that affect subsequent cleaning. By cleaning the two filter plates in turn, one filter plate can be cleaned while the other is being cleaned.

[0005] However, the problem that the existing textile mercerizing machine is not conducive to convenient multi-position scraping and cleaning of the inner wall of the solution box and convenient circular rotation to replace unused filter areas during use is not solved, which is not conducive to scraping, filtering and collecting fiber impurities, affecting the effect of filtering and impurity removal. Utility Model Content

[0006] The purpose of the utility model is to provide a textile mercerizing machine that is convenient for removing impurities with alkali solution, so as to solve the problem in the above-mentioned background technology that the textile mercerizing machine is not convenient for convenient multi-position scraping and cleaning of the inner wall of the solution box and convenient circular rotation to replace the unused filter area, which is not conducive to scraping, filtering and collecting fiber impurities, thereby affecting the effect of filtering and removing impurities.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a textile mercerizing machine for facilitating alkali solution impurity removal, comprising a filter box and support legs, the bottom end of the filter box being equipped with multiple groups of support legs, the top of the filter box being equipped with a solution box, the interior of the solution box being movably equipped with a left movable roller, the interior of the solution box on one side of the left movable roller being movably equipped with a lower pressing roller, the interior of the solution box on one side of the lower pressing roller being movably equipped with a right movable roller, and cloths are installed on the surfaces of the left movable roller, the lower pressing roller and the right movable roller, four groups of servo motors are installed at equal intervals on the inner wall of the solution box below the cloth, the output ends of the servo motors are all equipped with threaded rods, and the threaded rods are movably connected to the solution box, the surfaces of the threaded rods are all covered with threaded sleeves, and the threaded sleeves are threadedly connected to the threaded rods, and a scraping bar is installed between the two groups of threaded sleeves, the scraping bar is slidably connected to the solution tank, and a waterproof motor is installed at the center position inside the solution tank.

[0008] Preferably, a driving shaft is installed at the output end of the waterproof motor, and four groups of stirring racks with equal intervals are installed on the surface of the driving shaft.

[0009] Preferably, a scraping spoon is installed at the bottom end of each stirring frame, a scraping plate is installed at the bottom end of each scraping spoon, and the scraping plate is slidably connected to the solution tank.

[0010] Preferably, a solenoid valve is installed at the bottom end of the solution box, and a liquid separation plate is installed inside the filter box.

[0011] Preferably, a circular filter screen is provided below the liquid separation plate, and a plurality of groups of limiting strips with equal intervals are installed on the top of the circular filter screen.

[0012] Preferably, two sets of sealing strips are installed at the bottom end of the liquid separation plate, and the sealing strips are slidably connected to the limiting strips.

[0013] Preferably, a drive box is installed at the center of the bottom end of the filter box, a worm is movably installed inside the drive box, a stepper motor is installed on the outer wall of the drive box, and the output end of the stepper motor is connected to the worm.

[0014] Preferably, a transmission shaft is movably installed inside the drive box on one side of the worm, and the transmission shaft extends to the inside of the filter box and is connected to the circular filter screen. A worm wheel is mounted on the surface of the transmission shaft, and the worm wheel and the worm are meshed with each other.

[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: the textile mercerizing machine not only realizes convenient multi-position scraping and cleaning of the inner wall of the solution tank and convenient circular rotation to replace the unused filter area, thereby facilitating scraping, filtering and collecting fiber impurities, but also improves the filtering and impurity removal effect;

[0016] (1) First, a concentrated caustic soda solution is poured into the interior of the solution tank, and the cloth is sequentially pulled over the upper surface of the left movable roller, the lower surface of the lower pressure roller, and the upper surface of the right movable roller. Under the traction of an external power source, the cloth is sequentially immersed in the concentrated caustic soda solution, and the cloth is mercerized by the concentrated caustic soda solution. After the treatment, fibers or other impurity particles will remain in the concentrated caustic soda solution. The waterproof motor drives the stirring frame to rotate through the drive shaft, and the stirring frame drives the scraping spoon and the scraping plate to rotate. The scraping plate scrapes the bottom of the inner wall of the solution tank, and the scraping spoon filters, scrapes, and collects large particles of debris and fibers in the solution. The servo motor drives the threaded rod to rotate, and the threaded rod drives the scraping bar to move. The scraping bar scrapes and cleans the attachments on the inner wall of the solution tank to prevent them from adhering to the inner wall.

[0017] (2) The solution that has passed the primary filtration is discharged into the interior of the filter box through the solenoid valve, and the solution falls onto the surface of the circular filter screen. Under the sealing cooperation of the sealing strip and the limit strip, the solution is allowed to pass through only a certain area, so that the area is filtered and removed again. When there is a lot of debris accumulated in the area, the stepper motor drives the worm to rotate, and the worm drives the transmission shaft to rotate through the worm gear, and the transmission shaft drives the circular filter screen to rotate, so as to rotate the next unused area to the bottom of the solenoid valve, thereby improving its filtering effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;

[0019] Figure 2 This is a three-dimensional perspective structural diagram of the solution tank of the present invention;

[0020] Figure 3 This is a three-dimensional perspective structural diagram of the filter box of the present invention;

[0021] Figure 4 This is a schematic diagram of the three-dimensional structure of the liquid separation plate of the present invention;

[0022] Figure 5 This is a schematic diagram of the three-dimensional structure of the circular filter screen of the present invention;

[0023] Figure 6 It is a front cross-sectional structural diagram of the drive box of the present utility model.

[0024] In the figure: 1. Solution tank; 2. Filter tank; 3. Fabric; 4. Right movable roller; 5. Waterproof motor; 6. Servo motor; 7. Sweep bar; 8. Threaded rod; 9. Threaded sleeve; 10. Sweep spoon; 11. Drive shaft; 12. Stirring frame; 13. Solenoid valve; 14. Separator plate; 15. Circular filter; 16. Drive box; 17. Drive shaft; 18. Sealing strip; 19. Limit strip; 20. Worm; 21. Worm gear; 22. Stepper motor; 23. Sweep plate; 24. Lower pressure roller; 25. Support leg; 26. Left movable roller. DETAILED DESCRIPTION

[0025] The following is a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0026] See also Figure 1-6 The utility model provides an embodiment of a textile mercerizing machine for removing impurities with alkali solution, comprising a filter box 2 and support legs 25. A plurality of support legs 25 are installed at the bottom end of the filter box 2. A solution box 1 is installed at the top end of the filter box 2. A left movable roller 26 is movably installed inside the solution box 1. A lower pressing roller 24 is movably installed inside the solution box 1 on one side of the left movable roller 26. A right movable roller 4 is movably installed inside the solution box 1 on one side of the lower pressing roller 24. Cloth 3 is installed on the surfaces of the left movable roller 26, the lower pressing roller 24 and the right movable roller 4. Four groups of servo motors 6 are installed at equal intervals on the inner wall of the solution tank 1 below the cloth 3. The servo motors 6 play a role of power drive. The output ends of the servo motors 6 are all equipped with threaded rods 8, and the threaded rods 8 are movably connected to the solution tank 1. The surfaces of the threaded rods 8 are all covered with threaded sleeves 9, and the threaded sleeves 9 are threadedly connected to the threaded rods 8. A scraping strip 7 is installed between the two groups of threaded sleeves 9. The scraping strip 7 is slidably connected to the solution tank 1. A waterproof motor 5 is installed at the center of the solution tank 1. The waterproof motor 5 plays a role of power drive.

[0027] First, pour the concentrated caustic soda solution into the solution tank 1, and pull the cloth 3 from the upper surface of the left movable roller 26, the lower surface of the lower pressure roller 24 and the upper surface of the right movable roller 4 in turn. Under the traction of the external power source, the cloth 3 is soaked in the concentrated caustic soda solution in turn, and the concentrated caustic soda solution is used to mercerize the cloth 3. After the treatment, there will be fiber or other impurity particles remaining in the concentrated caustic soda solution. At this time, the waterproof motor 5 can be turned on, and the waterproof motor 5 drives the stirring frame 12 to rotate through the drive shaft 11, and the stirring frame 12 drives the scraping spoon 10 and the scraping spoon 10 to rotate. The plate 23 rotates, and under the sliding cooperation between the scraping plate 23 and the solution tank 1, the scraping plate 23 scrapes the bottom of the inner wall of the solution tank 1, and the scraping spoon 10 filters, scrapes and collects large particles of debris and fibers in the solution. At the same time, the servo motor 6 is turned on, and the servo motor 6 drives the threaded rod 8 to rotate. Under the threaded connection between the threaded rod 8 and the threaded sleeve 9, and under the sliding cooperation between the threaded sleeve 9 and the solution tank 1, the threaded rod 8 drives the scraping strip 7 to move, and the scraping strip 7 scrapes and cleans the attachments on the inner wall of the solution tank 1 to prevent them from adhering to the inner wall;

[0028] The output end of the waterproof motor 5 is equipped with a drive shaft 11, and the surface of the drive shaft 11 is equipped with four sets of stirring racks 12 at equal intervals.

[0029] The bottom end of the stirring frame 12 is equipped with a scraping spoon 10, and the bottom end of the scraping spoon 10 is equipped with a scraping plate 23, and the scraping plate 23 is slidably connected to the solution box 1. The bottom end of the solution box 1 is equipped with a solenoid valve 13, and the inside of the filter box 2 is equipped with a liquid separation plate 14;

[0030] A circular filter screen 15 is provided below the liquid separation plate 14. Multiple sets of limit strips 19 with equal spacing are installed on the top of the circular filter screen 15. Two sets of sealing strips 18 are installed on the bottom of the liquid separation plate 14. The sealing strips 18 are slidably connected to the limit strips 19.

[0031] A drive box 16 is installed at the center of the bottom end of the filter box 2. A worm 20 is movably installed inside the drive box 16. A stepper motor 22 is installed on the outer wall of the drive box 16. The stepper motor 22 plays a role of power drive, and the output end of the stepper motor 22 is connected to the worm 20.

[0032] A transmission shaft 17 is movably mounted inside the drive box 16 on one side of the worm 20, and the transmission shaft 17 extends into the interior of the filter box 2 and is connected to the circular filter screen 15. A worm gear 21 is mounted on the surface of the transmission shaft 17, and the worm gear 21 and the worm 20 are meshed with each other.

[0033] The solution after primary filtration is discharged into the interior of the filter box 2 through the solenoid valve 13, and the solution falls onto the surface of the circular filter screen 15. Under the sealing cooperation of the sealing strip 18 and the limit strip 19, the solution is allowed to pass through only a certain area, so that the area is filtered and removed again. When there is a lot of debris accumulated in the area, the stepper motor 22 is turned on, and the stepper motor 22 drives the worm 20 to rotate. Under the mutual engagement of the worm 20 and the worm wheel 21, the worm 20 drives the drive shaft 17 to rotate through the worm wheel 21, and the drive shaft 17 drives the circular filter screen 15 to rotate, so as to rotate the next unused area to the bottom of the solenoid valve 13, thereby improving its filtering effect.

[0034] Working principle: First, pour the concentrated caustic soda solution into the solution tank 1, and pull the cloth 3 from the upper surface of the left movable roller 26, the lower surface of the lower pressure roller 24 and the upper surface of the right movable roller 4 in turn. Under the traction of the external power source, the cloth 3 is soaked in the concentrated caustic soda solution in turn, and the cloth 3 is mercerized by the concentrated caustic soda solution. After the treatment, there will be fiber or other impurity particles remaining in the concentrated caustic soda solution. The waterproof motor 5 drives the stirring frame 12 to rotate through the drive shaft 11, and the stirring frame 12 drives the scraping spoon 10 and the scraping plate 23 to rotate. The scraping plate 23 is used to scrape the bottom of the inner wall of the solution tank 1, and the scraping spoon 10 is used to filter, scrape and collect large particles of debris and fibers in the solution. The servo motor 6 drives the threaded rod 8 to rotate. The threaded rod 8 drives the scraping bar 7 to move, and the scraping bar 7 is used to scrape and clean the attachments on the inner wall of the solution tank 1 to prevent them from adhering to the inner wall. The solution after primary filtration is discharged into the interior of the filter box 2 through the solenoid valve 13, and the solution falls onto the surface of the circular filter screen 15. Under the sealing cooperation of the sealing strip 18 and the limit strip 19, the solution is allowed to pass only from a certain area, so that the area is filtered and removed again. When there are more debris accumulated in the area, the stepping motor 22 drives the worm 20 to rotate, and the worm 20 drives the transmission shaft 17 to rotate through the worm gear 21, and the transmission shaft 17 drives the circular filter screen 15 to rotate, so as to rotate the next unused area to the bottom of the solenoid valve 13, thereby improving its filtering and impurity removal effect.

Claims

1. A textile mercerizing machine for facilitating alkali solution impurity removal, comprising a filter box (2) and a support leg (25), characterized in that: The bottom end of the filter box (2) is equipped with multiple groups of supporting legs (25), the top end of the filter box (2) is equipped with a solution box (1), the interior of the solution box (1) is movably equipped with a left movable roller (26), the interior of the solution box (1) on the side of the left movable roller (26) is movably equipped with a lower pressure roller (24), the interior of the solution box (1) on the side of the lower pressure roller (24) is movably equipped with a right movable roller (4), and the surfaces of the left movable roller (26), the lower pressure roller (24) and the right movable roller (4) are equipped with cloth (3), the cloth (3) below Four groups of servo motors (6) are installed at equal intervals on the inner wall of a square solution tank (1), the output ends of the servo motors (6) are all installed with threaded rods (8), and the threaded rods (8) are movably connected to the solution tank (1), the surfaces of the threaded rods (8) are all covered with threaded sleeves (9), and the threaded sleeves (9) are threadedly connected to the threaded rods (8), and a scraping strip (7) is installed between the two groups of threaded sleeves (9), and the scraping strip (7) is slidably connected to the solution tank (1), and a waterproof motor (5) is installed at the center position inside the solution tank (1).

2. A textile mercerizing machine for facilitating alkali solution impurity removal according to claim 1, characterized in that: The output end of the waterproof motor (5) is provided with a driving shaft (11), and the surface of the driving shaft (11) is provided with four groups of stirring racks (12) at equal intervals.

3. A textile mercerizing machine for facilitating alkali solution impurity removal according to claim 2, characterized in that: The bottom end of each stirring frame (12) is equipped with a scraping spoon (10), and the bottom end of each scraping spoon (10) is equipped with a scraping plate (23), and the scraping plate (23) is slidably connected to the solution tank (1).

4. A textile mercerizing machine for facilitating alkali solution impurity removal according to claim 1, characterized in that: A solenoid valve (13) is installed at the bottom end of the solution box (1), and a liquid separation plate (14) is installed inside the filter box (2).

5. A textile mercerizing machine for facilitating alkali solution impurity removal according to claim 4, characterized in that: A circular filter screen (15) is provided below the liquid separation plate (14), and a plurality of groups of limiting strips (19) with equal spacing are installed on the top of the circular filter screen (15).

6. A textile mercerizing machine for facilitating alkali solution impurity removal according to claim 4, characterized in that: Two sets of sealing strips (18) are installed at the bottom end of the liquid separation plate (14), and the sealing strips (18) are slidably connected to the limiting strips (19).

7. A textile mercerizing machine for facilitating alkali solution impurity removal according to claim 1, characterized in that: A drive box (16) is installed at the center of the bottom end of the filter box (2), a worm (20) is movably installed inside the drive box (16), a stepper motor (22) is installed on the outer wall of the drive box (16), and the output end of the stepper motor (22) is connected to the worm (20).

8. A textile mercerizing machine for facilitating alkali solution impurity removal according to claim 7, characterized in that: A transmission shaft (17) is movably mounted inside the driving box (16) on one side of the worm (20), and the transmission shaft (17) extends into the interior of the filter box (2) and is connected to the circular filter screen (15). A worm wheel (21) is mounted on the surface of the transmission shaft (17), and the worm wheel (21) and the worm (20) are meshed with each other.

Citation Information

Patent Citations

  • Alkali liquor impurity removal device for mercerizing machine

    CN217092438U