Dust removal device of carbon fiber sanding machine

By designing the dust removal device of the carbon fiber wool grinder and using the vacuum cleaner head and the electrostatic collection plate to cooperate, the flying catkin and dust problems generated by the wool grinder are solved, and efficient dust removal and environmental protection are achieved.

CN223214308UActive Publication Date: 2025-08-12ZIBO XIANGYUAN TEXTILE CO LTD
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Patent Information

Application Number
CN202421981317.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-15
Publication Date
2025-08-12
Estimated Expiration
2034-08-15

AI Technical Summary

Technical Problem

The hair grinder generates a large amount of flying catkins and dust during the working process, which is harmful to workers' health. The existing dust removal device cannot be collected and processed quickly, resulting in blockage of the filter plate and affecting the dust removal effect.

Method used

A carbon fiber bleacher dust removal device is designed, including a bracket, machine tool assembly and dust collection assembly. The vacuum cleaner head and the electrostatic collection plate are used to absorb flying catkins and dust through gravity and negative pressure, and the dust on the surface of the electrostatic collection plate is automatically cleaned through the scraper to ensure the unobstructed filter plate.

Benefits of technology

Effectively collect and process flying catkins and dust generated during the hair wear process, maintain dust removal effect, protect workers' health, and avoid clogging of the filter plate.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223214308U_ABST
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Abstract

The utility model provides a dust removal device for a carbon fiber sueding machine, which relates to the technical field of sueding machines, solves the dust removal problem of the existing sueding machine, and comprises a bracket, a machine tool component is arranged on the side wall of the bracket, and a dust collection component is arranged on the machine tool component through a pipeline. A large amount of flying catkins and dust generated in sanding work can be collected and treated, meanwhile, the filter plate can be automatically cleaned in the working process, ventilation of the filter plate is kept smooth all the time, it is guaranteed that a draught fan can work normally, the dust removal effect is improved, the working environment is guaranteed through the dust removal device, and the body health of workers is protected.
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Description

Technical Field

[0001] The utility model belongs to the technical field of sueding machines, and more specifically, relates to a dust removal device for a carbon fiber sueding machine. Background Art

[0002] Sanding is a process in the textile industry. The fabric is rubbed by a sanding machine and emery leather or carbon fiber sanding rollers to form a layer of short velvet on the surface of the fabric. It not only retains the original characteristics but also gives the fabric a new style, increasing warmth and softness. It is thick and soft, with a rich texture, and has the characteristic of not fading. The color is long-lasting and is suitable for winter warmth products and products used close to the body.

[0003] Based on the above, the inventors found that the following problems exist: the sanding machine will generate a large amount of flying catkins and dust during operation, which is harmful to the human body and affects the health of the workers. In addition, during the use of some dust removal devices, the flying catkins and dust cannot be quickly collected and processed after being absorbed, and the filter plate needs to be cleaned frequently, otherwise the filter plate will be blocked, which will cause the fan to fail to work normally and affect the dust removal effect.

[0004] In view of this, the existing structure and defects are studied and improved, and a carbon fiber sanding machine dust removal device is provided to achieve the purpose of having more practical value. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a dust removal device for a carbon fiber sanding machine to solve the dust removal problem of the existing sanding machine.

[0006] The purpose and effect of the dust removal device for a carbon fiber sanding machine of the utility model are achieved by the following specific technical means:

[0007] A dust removal device for a carbon fiber sanding machine comprises a bracket, a machine tool assembly is mounted on a side wall of the bracket, and a dust collecting assembly is mounted on the machine tool assembly via a pipeline;

[0008] The machine tool assembly includes a shell, a transport roller and a sanding roller. Two pairs of mounting plates are provided on the top surface of the shell. Transport roller one and transport roller two are respectively installed between the two pairs of mounting plates. A sanding roller is installed on the inner wall of the shell through a component. Transport roller three is provided on one side of the sanding roller. A channel is provided directly below the transport roller one. A dust collector head one is installed through the outer wall of the channel. A symmetrical through-opening is provided on the lower end side wall of the shell. Dust collector head two is installed at the through-opening. Dust collector head one and dust collector head two are connected to the dust collecting assembly through a pipe.

[0009] Furthermore, the dust collecting assembly is composed of a box body, a collection box is provided inside the box body, a partition is provided on the upper end surface of the collection box, a movable baffle is installed on one end of the partition through a coil spring, an electrostatic collection plate is installed on the upper end surface of the movable baffle through an insulating mounting part, a ventilation hole is opened at the lower end of the electrostatic collection plate, a first drive motor is installed on one side of the electrostatic collection plate through a partition, and a fan blade is installed at the output end of the first drive motor.

[0010] Furthermore, a screw is provided between the first driving motor and the electrostatic collecting plate, a limit plate is rotatably installed on the bottom end face of the screw, an opening is provided on the upper end face of the box body, a symmetrical groove is provided on the inner wall of the opening, a push block is slidably installed in the opening through the groove, an electric telescopic rod is provided on one side of the push block, the output end of the electric telescopic rod is connected to the side wall of the push block, a mounting bracket is provided on the side wall of the push block, a second driving motor is installed on the top face of the push block through the mounting bracket, a screw is inserted through the surface of the push block, and the screw is connected to the The push block is rotatably connected, one end of the screw rod is connected to the output end of the second drive motor, the outer wall of the screw rod is sleeved with a movable plate, the movable plate and the screw rod are threadedly connected, a pair of limit rods are inserted through the surface of the movable plate, one end of the limit rod is connected to the bottom end surface of the push block, the other end of the limit rod is connected to the top surface of the limit plate, a through slot is provided on the surface of the electrostatic collecting plate, a support arm is inserted through the slot, one end of the support arm is connected to the side wall of the movable plate, and a scraper is installed at the other end of the support arm.

[0011] Furthermore, a rubber strip is installed on the inner wall of the notch.

[0012] Furthermore, a top plate is installed on the bottom end surface of the scraper.

[0013] Furthermore, a filter plate is installed on the surface of the vent, and the side wall of the filter plate is flush with the surface of the static electricity collection plate.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] The inner wall of the shell is funnel-shaped. The fabric is sanded by the cooperation of the transport roller three and the sanding roller. The fluff and dust are affected by gravity and the suction of the dust collector head two at the lower end of the shell, and settle to the bottom surface of the shell. After falling to the bottom surface, they are collected by the dust collector head two. The channel on the top surface of the shell is narrow. The sanded fabric fits tightly to the top surface of the channel under the action of the transport roller one, and the dust and fluff on the surface of the fabric are collected by the dust collector head one. Through the cooperation of the dust collector head one and the dust collector head two, the fluff and dust generated by the sanding of the fabric are effectively controlled. At the same time, the dust adsorbed on the surface of the fabric is also processed to avoid the presence of fluff and dust on the surface of the fabric after the sanding work is completed.

[0016] The collection box is sealed by a movable baffle to prevent the airflow from driving the flying catkins and dust collected in the collection box. The flying catkins and dust driven by the airflow are adsorbed by the electrostatic collection plate, so that the flying catkins and dust cannot be scattered around in the dust collecting component. The first drive motor drives the fan blades to rotate, and the air in the shell is extracted to generate negative pressure, thereby achieving the purpose of dust collection.

[0017] The scraper is driven by a screw rod to move up and down on the surface of the electrostatic collection plate, so that the flying catkins and dust attached to the surface of the electrostatic collection plate are scraped into the collection box at the bottom. Since the surface of the electrostatic collection plate will continue to absorb flying catkins and dust during the downward movement of the scraper, the scraper needs to maintain a certain distance from the surface of the electrostatic collection plate before resetting. The push block is moved forward by the push rod, thereby driving the screw rod and the scraper forward, and then the scraper maintains a certain distance from the surface of the electrostatic collection plate. When the scraper is reset to the upper end of the electrostatic collection plate, the scraper is again attached to the upper end surface of the electrostatic collection plate through the cooperation of the electric telescopic rod, the push block and the screw rod. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 The utility model is a three-dimensional schematic diagram of a dust removal device of a carbon fiber sanding machine.

[0019] Figure 2 The utility model is a plane schematic diagram of a machine tool component of a dust removal device for a carbon fiber sanding machine.

[0020] Figure 3 The utility model is a planar schematic diagram of a dust collecting component of a dust removal device of a carbon fiber sanding machine.

[0021] Figure 4 The utility model is a side view of a scraper moving component of a dust removal device of a carbon fiber sanding machine.

[0022] Figure 5 The utility model is a schematic diagram of the upper end surface opening and the trough body of a dust removal device for a carbon fiber sanding machine.

[0023] Figure 6 The utility model is a side view of an electrostatic collection plate of a dust removal device of a carbon fiber sanding machine.

[0024] In the figure, the corresponding relationship between the component names and the drawing numbers is as follows:

[0025] 1. Bracket; 2. Machine tool assembly; 3. Dust collection assembly; 4. Housing; 5. Mounting plate; 6. Transport roller 1; 7. Transport roller 2; 8. Transport roller 3; 9. Sanding roller; 10. Pipe; 11. Cleaning head 1; 12. Cleaning head 2; 13. Passage; 14. Opening; 301. Box; 302. Collection box; 303. Coil spring; 304. Movable baffle; 305. Static collector plate; 306. Ventilation port; 307. 07. First drive motor; 308. Fan blade; 309. Screw rod; 310. Limit plate; 311. Opening; 312. Trough; 313. Push block; 314. Electric telescopic rod; 315. Mounting frame; 316. Second drive motor; 317. Moving plate; 318. Limit rod; 319. Notch; 320. Support arm; 321. Scraper; 322. Rubber strip; 323. Top plate; 324. Filter plate. DETAILED DESCRIPTION

[0026] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0027] In the description of this utility model, unless otherwise specified, "plurality" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific direction, be constructed, or operate in a specific direction, and therefore should not be construed as limiting this utility model. Furthermore, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0028] In the description of this utility model, it should be noted that, unless otherwise specified or limited, the terms "connected" and "connection" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integral connection; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediary. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0029] Example:

[0030] As attached Figure 1 To the attached Figure 6 As shown:

[0031] The utility model provides a dust removal device for a carbon fiber sanding machine, comprising a bracket 1, a machine tool assembly 2 being mounted on a side wall of the bracket 1, and a dust collecting assembly 3 being mounted on the machine tool assembly 2 via a pipe 10. Through the cooperation between the above-mentioned components, the dust and flying catkins generated during the entire working period are effectively controlled and collected, thereby achieving the purpose of dust removal;

[0032] Among them, the machine tool assembly 2 includes a shell 4, a transport roller and a grinding roller 9. The top surface of the shell 4 is provided with two pairs of mounting plates 5. A transport roller 1 6 and a transport roller 2 7 are respectively installed between the two pairs of mounting plates 5. The inner wall of the shell 4 is provided with a grinding roller 9 through a component. A transport roller 3 8 is provided on one side of the grinding roller 9. A channel 13 is provided just below the transport roller 1 6. A dust collector head 1 11 is installed through the outer wall of the channel 13. A symmetrical through-hole 14 is provided on the side wall of the lower end of the shell 4. A dust collector head 2 12 is installed at the through-hole 14. The dust collector head 11 and the dust collector head 2 12 are connected to the dust collecting assembly through a pipe 10. The inner wall of the shell 4 is funnel-shaped. Through the transport roller 3 8 In cooperation with the sanding roller 9, the cloth is sanded, and the fluff and dust are affected by gravity and the suction of the dust collector head 2 12 at the lower end of the shell 4, and settle to the bottom surface of the shell 4. After falling to the bottom surface, they are collected by the dust collector head 2 12. The channel 13 on the top surface of the shell 4 is narrow. Under the action of the transport roller 1 6, the sanded cloth fits tightly against the top surface of the channel 13, and the dust and fluff on the surface of the cloth are collected by the dust collector head 1 11. Through the cooperation of the dust collector head 1 11 and the dust collector head 2 12, the flying fluff and dust generated by the sanding of the cloth are effectively controlled. At the same time, the dust adsorbed on the surface of the cloth is also processed to avoid the presence of flying fluff and dust on the surface of the cloth after the sanding work is completed.

[0033] Among them, the dust collecting component 3 is composed of a box body 301, and a collection box 302 is provided inside the box body 301. The upper end surface of the collection box 302 is provided with a partition, and a movable baffle 304 is installed on one end of the partition through a coil spring 303. The upper end surface of the movable baffle 304 is installed with an electrostatic collecting plate 305 through an insulating mounting part, and a vent 306 is opened at the lower end of the electrostatic collecting plate 305. A first driving motor 307 is installed on one side of the electrostatic collecting plate 305 through a partition, and a fan blade 308 is installed at the output end of the first driving motor 307. The collection box 302 is sealed by the movable baffle 304 to prevent the airflow from driving the flying catkins and dust collected in the collection box 302. The flying catkins and dust driven by the airflow are adsorbed by the electrostatic collecting plate 305, so that the flying catkins and dust cannot float around in the dust collecting component 3, and the fan blade 308 is driven by the first driving motor 307 to rotate, thereby extracting the air in the shell 4 and generating negative pressure, thereby achieving the purpose of dust collection.

[0034] Among them, a screw rod 309 is provided between the first driving motor 307 and the electrostatic collecting plate 305, and a limit plate 310 is rotatably installed on the bottom end surface of the screw rod 309. An opening 311 is provided on the upper end surface of the box body 301, and a symmetrical groove body 312 is provided on the inner wall of the opening 311. A push block 313 is slidably installed in the opening 311 through the groove body 312. An electric telescopic rod 314 is provided on one side of the push block 313. The output end of the electric telescopic rod 314 is connected to the side wall of the push block 313, and the side wall of the push block 313 is provided with a mounting bracket 315. The top surface of the push block 313 is installed with a second drive motor 316 through a mounting bracket 315. A screw rod 309 is inserted through the surface of the push block 313. The screw rod 309 is rotatably connected to the push block 313. One end of the screw rod 309 is connected to the output end of the second drive motor 316. A movable plate 317 is sleeved on the outer wall of the screw rod 309. The movable plate 317 is threadedly connected to the screw rod 309. A pair of limiting rods 318 are inserted through the surface of the movable plate 317. One end of the limiting rod 318 is connected to the bottom surface of the push block 313. The other end of the limiting rod 318 is connected to the top surface of the limiting plate 310. A through slot 319 is provided on the surface of the electrostatic collecting plate 305. A support arm 320 is inserted through the slot 319. One end of the support arm 320 is connected to the side wall of the movable plate 317. A scraper 321 is installed on the other end of the support arm 320. The scraper 321 is driven by the screw rod 309 to move up and down on the surface of the electrostatic collecting plate 305, so that the flying catkins and dust attached to the surface of the electrostatic collecting plate 305 are scraped into the collection box 302 at the bottom. As the scraper 321 moves downward, the dust and catkins attached to the surface of the electrostatic collecting plate 305 are scraped into the collection box 302 at the bottom. During operation, the surface of the electrostatic collection plate 305 will continue to absorb flying dust, so the scraper 321 needs to maintain a certain distance from the surface of the electrostatic collection plate 305 before resetting. The push rod moves the push block 313 forward, thereby driving the screw rod 309 and the scraper 321 to move forward, and then the scraper 321 maintains a certain distance from the surface of the electrostatic collection plate 305. When the scraper 321 is reset to the upper end of the electrostatic collection plate 305, the scraper 321 is again attached to the upper end surface of the electrostatic collection plate 305 through the cooperation of the electric telescopic rod 314, the push block 313 and the screw rod 309.

[0035] Among them, a rubber strip 322 is installed on the inner wall of the slot 319, and the rubber strip 322 ensures that the support arm 320 is always tightly wrapped when it moves, thereby achieving a sealing effect and preventing flying catkins and dust from entering through the slot 319 and affecting the operation of the screw rod 309 and the fan blade 308.

[0036] Among them, the bottom end surface of the scraper 321 is installed with a top plate 323. Through the top plate 323 at the front end of the scraper 321, when the scraper 321 scrapes the flying dust on the surface of the electrostatic collection plate 305 and moves downward, it pushes open the movable baffle 304 below, so that the clumped flying dust falls into the collection box 302.

[0037] Among them, a filter plate 324 is installed on the surface of the vent 306, and the side wall of the filter plate 324 is flush with the surface of the electrostatic collection plate 305, so that when the scraper 321 scrapes the surface of the electrostatic collection plate 305, it also cleans the flying catkins and dust on the surface of the filter plate 324, thereby achieving the purpose of cleaning the filter plate 324 and avoiding clogging of the filter plate 324 to affect the use effect.

[0038] The specific usage and function of this embodiment are as follows:

[0039] The operator first performs a power-on self-test on the machine tool component 2 and the dust collecting component 3. After the self-test is completed, the operator first assembles the cloth so that its surface fits the sanding roller 9, and then turns on the machine tool component 2 and the dust collecting component 3 at the same time. The cloth is made to fit the sanding roller 9 for sanding by means of the transport roller 1 6, the transport roller 2 7 and the transport roller 3 8. The flying dust in the shell 4 and on the surface of the cloth is absorbed by the dust collecting head 1 11 and the dust collecting head 2 12, and transported to the dust collecting component 3 by the pipe 10. The electrostatic collection plate 305 in the dust collecting component 3 will absorb the flying dust in the air flow, and the scraper 321 will periodically The surfaces of the electric collection plate 305 and the filter plate 324 are cleaned so that the flying catkins and dust on the surface fall into the collection box 302 at the bottom. After the sanding work is completed, the operator takes out the collection box 302 to deal with the flying catkins and dust. Through the cooperation of the above-mentioned various components, a large amount of flying catkins and dust generated during the sanding work will be collected and processed. At the same time, the filter plate 324 will be automatically cleaned during the operation, so that the ventilation of the filter plate 324 is always kept unobstructed, ensuring that the fan can work normally, thereby improving the dust removal effect. By using the dust removal device, the working environment is guaranteed and the health of the workers is protected.

[0040] The embodiments of the present invention are provided for purposes of illustration and description and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention and to enable those skilled in the art to understand the present invention and design various embodiments with various modifications suitable for specific applications.

Claims

1. A dust removal device for a carbon fiber sanding machine, comprising a bracket (1), characterized in that: A machine tool assembly (2) is installed on the side wall of the bracket (1), and a dust collection assembly (3) is installed on the machine tool assembly (2) through a pipe (10); The machine tool assembly (2) includes a shell (4), a transport roller and a grinding roller (9). The top surface of the shell (4) is provided with two pairs of mounting plates (5). A transport roller 1 (6) and a transport roller 2 (7) are respectively installed between the two pairs of mounting plates (5). The inner wall of the shell (4) is provided with a grinding roller (9) through a component. A transport roller 3 (8) is provided on one side of the grinding roller (9). A channel (13) is provided directly below the transport roller 1 (6). A dust collector head 1 (11) is installed through the outer wall of the channel (13). A symmetrical opening (14) is provided on the side wall of the lower end of the shell (4). A dust collector head 2 (12) is installed at the opening (14). The dust collector head 1 (11) and the dust collector head 2 (12) are connected to the dust collecting assembly (3) through a pipe (10).

2. A dust removal device for a carbon fiber sanding machine according to claim 1, characterized in that: The dust collecting assembly (3) is composed of a box (301), a collection box (302) is provided inside the box (301), a partition is provided on the upper end surface of the collection box (302), a movable baffle (304) is installed on one end of the partition through a coil spring (303), an electrostatic collection plate (305) is installed on the upper end surface of the movable baffle (304) through an insulating mounting member, a ventilation opening (306) is provided at the lower end of the electrostatic collection plate (305), a first drive motor (307) is installed on one side of the electrostatic collection plate (305) through the partition, and a fan blade (308) is installed at the output end of the first drive motor (307).

3. A dust removal device for a carbon fiber sanding machine as claimed in claim 2, characterized in that: A screw rod (309) is provided between the first driving motor (307) and the electrostatic collecting plate (305), and a limit plate (310) is rotatably installed on the bottom end surface of the screw rod (309). An opening (311) is provided on the upper end surface of the box body (301), and a symmetrical groove body (312) is provided on the inner wall of the opening (311). A push block (313) is slidably installed in the opening (311) through the groove body (312). An electric telescopic rod (314) is provided on one side of the push block (313), and the output end of the electric telescopic rod (314) is connected to the side wall of the push block (313). A mounting bracket (315) is provided on the side wall of the push block (313). A second driving motor (316) is installed on the top surface of the push block (313) through the mounting bracket (315). A screw rod (309) is inserted through the surface of the push block (313). 309) is rotatably connected to the push block (313), one end of the screw rod (309) is connected to the output end of the second drive motor (316), the outer wall of the screw rod (309) is provided with a movable plate (317), the movable plate (317) is threadedly connected to the screw rod (309), a pair of limiting rods (318) are inserted through the surface of the movable plate (317), one end of the limiting rod (318) is connected to the bottom end surface of the push block (313), the other end of the limiting rod (318) is connected to the top end surface of the limiting plate (310), the surface of the electrostatic collection plate (305) is provided with a through notch (319), the notch (319) is inserted through a support arm (320), one end of the support arm (320) is connected to the side wall of the movable plate (317), and the other end of the support arm (320) is installed with a scraper (321).

4. A dust removal device for a carbon fiber sanding machine as claimed in claim 3, characterized in that: A rubber strip (322) is installed on the inner wall of the notch (319).

5. A dust removal device for a carbon fiber sanding machine as claimed in claim 4, characterized in that: A top plate (323) is installed on the bottom end surface of the scraper (321).

6. A dust removal device for a carbon fiber sanding machine as claimed in claim 5, characterized in that: A filter plate (324) is installed on the surface of the ventilation opening (306), and the side wall of the filter plate (324) is flush with the surface of the static electricity collection plate (305).