Safe locking device for liquid outlet of aluminum alloy casting furnace
In the safety locking device of the liquid outlet of the aluminum alloy casting furnace, the cooperation of the hydraulic cylinder and the propulsion rod can be used to achieve automatic or manual closing, which solves the problem of insufficient locking force of the existing device and ensures production safety.
Patent Information
- Application Number
- CN202422988973.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-12-05
AI Technical Summary
The existing aluminum alloy casting furnace outlet safety locking device is difficult to provide sufficient locking power through hydraulic pressure, resulting in the risk of water running and scalding accidents.
Through the mutual cooperation of components such as casting furnace, hydraulic cylinder, hydraulic propulsion rod and other components inside the safety locking device, the hydraulic cylinder pulls the cone away from the parent body, and manually controls or automatically closes when the liquid is discharged or abnormal, providing sufficient locking power.
It avoids the risk of water running caused by insufficient traditional manual locking, ensures safe production and prevents scalding accidents.
Smart Images

Figure CN223216697U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of aluminum alloy melting and casting furnaces, in particular to a safety locking device for a liquid outlet of an aluminum alloy melting and casting furnace. Background Art
[0002] The safety locking device of the liquid outlet of the aluminum alloy melting and casting furnace is mainly used to prevent safety hazards caused by the outflow of high-temperature metal during the melting and casting process. The safety locking device of the liquid outlet of the aluminum alloy melting and casting furnace can effectively ensure the safety of the melting and casting process and reduce the risk of accidents.
[0003] According to a publicly disclosed automatic mechanical locking device for securing the water outlet of an aluminum melting furnace's eyelet brick (publication number: CN211782777U), a track is provided on the chute, and a mounting frame is slidably connected to the track via a track pulley. A telescopic cylinder is disposed on one side of the mounting frame, and its cylinder shaft is fixedly connected to the mounting frame, driving the mounting frame to move horizontally on the chute. A propulsion mechanism is fixedly connected to the mounting frame, and its free end is fixedly connected to a plug, which is coaxially arranged with the water outlet of the eyelet brick. When processing aluminum alloys in a casting furnace, molten aluminum is released. During discharge, abnormalities may occur, requiring timely plugging of the liquid outlet. However, the interaction between the mounting frame, track, and other components makes it difficult to provide sufficient hydraulic locking force, making it difficult to prevent water leakage and the occurrence of scalding accidents. This requires improvement. Utility Model Content
[0004] The purpose of the utility model is to provide a safety locking device for the liquid outlet of an aluminum alloy melting and casting furnace. Through the mutual cooperation between the melting and casting furnace, the hydraulic cylinder, the hydraulic propulsion rod and other components inside the safety locking device, the hydraulic cylinder pulls the cone away from the mother body and the aluminum liquid is released. When the liquid discharge is completed or an abnormality occurs, the device can be closed manually, and sufficient locking power is provided by the hydraulic pressure, thereby avoiding the lack of locking force of the traditional manual locking device, avoiding the danger caused by water leakage, and avoiding the occurrence of scalding accidents. The use of this device can ensure safe production and solve the existing problems.
[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0006] The utility model is a safety locking device for the liquid outlet of an aluminum alloy melting and casting furnace, comprising a ground platform, the top of the ground platform is fixedly connected to the melting and casting furnace support legs, the top of the melting and casting furnace support legs is provided with a melting and casting furnace, the safety locking device comprises a support column, the bottom of the melting and casting furnace is fixedly connected to the top of the melting and casting furnace support legs, the top of the ground platform is fixedly connected to the support column, the top of the support column is fixedly connected to a hydraulic cylinder, the side of the hydraulic cylinder is penetrated by a hydraulic propulsion rod, the top of the ground platform is fixedly connected to a liquid outlet conversion cavity, the inner wall of the liquid outlet conversion cavity is slidably connected with a liquid outlet control vertebra, one end of the hydraulic propulsion rod away from the hydraulic cylinder is fixedly connected to the side of the liquid outlet control vertebra, the bottom of the melting and casting furnace is penetrated by a molten liquid outlet pipe, one end of the molten liquid outlet pipe away from the melting and casting furnace is penetrated by the side of the liquid outlet conversion cavity, and the bottom of the liquid outlet conversion cavity is penetrated by a molten secondary liquid outlet pipe.
[0007] Furthermore, the side surface of the liquid outlet control vertebral body is slidably connected to the inner wall of the liquid outlet conversion cavity, and the top of the ground platform is fixedly connected to a hydraulic control system, which is conducive to controlling the hydraulic propulsion rod.
[0008] Furthermore, a hydraulic pipe runs through the top of the hydraulic control system, and one end of the hydraulic pipe away from the hydraulic control system is fixedly connected to the side of the hydraulic cylinder. The hydraulic pipe is used to connect the hydraulic cylinder and the hydraulic propulsion rod with the hydraulic control system.
[0009] Furthermore, an electric heater is fixedly connected to the inner wall of the liquid outlet conversion cavity, and the electric heater is located on the side of the liquid outlet control cone. The electric heater can provide heating to prevent the aluminum liquid from adhering to the cone and causing the safety locking device to be loosely sealed after cooling.
[0010] Furthermore, a liquid outlet is provided on the side of the liquid outlet conversion cavity, and the liquid outlet is located on the displacement trajectory of the liquid outlet control vertebra. The liquid outlet is located on the displacement trajectory of the liquid outlet control vertebra, which is conducive to blocking the liquid outlet when the liquid outlet control vertebra moves.
[0011] Furthermore, the liquid discharge control vertebral body is set to be trapezoidal.
[0012] The utility model has the following beneficial effects:
[0013] The utility model realizes that the hydraulic oil cylinder pulls the cone out of the mother body and the aluminum liquid is released through the mutual cooperation between the melting furnace, hydraulic cylinder, hydraulic propulsion rod and other components inside the safety locking device. When the liquid discharge is completed or an abnormality occurs, the device can be closed manually, and sufficient locking power is provided by the hydraulic pressure, thereby avoiding the traditional manual locking device from having insufficient locking force, avoiding the danger caused by water leakage, and avoiding the occurrence of scalding accidents. The use of this device can ensure safe production. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1This is a schematic diagram of the three-dimensional appearance structure of the utility model;
[0015] Figure 2 This is a schematic structural diagram of the safety locking device 3 of the utility model;
[0016] Figure 3 For this utility model Figure 2 Schematic diagram of the three-dimensional enlarged structure of A in the middle.
[0017] Figures: 1. Ground platform; 2. Melting furnace support legs; 3. Safety locking device; 31. Melting furnace; 32. Support column; 33. Hydraulic cylinder; 34. Hydraulic pipe; 35. Hydraulic propulsion rod; 36. Liquid discharge conversion cavity; 37. Electric heater; 38. Liquid discharge control cone; 39. Melt discharge pipe; 310. Hydraulic control system; 311. Melt secondary discharge pipe. DETAILED DESCRIPTION
[0018] A safety locking device for the liquid outlet of an aluminum alloy melting and casting furnace comprises a ground platform 1, the top of which is fixedly connected to a melting and casting furnace support leg 2, a melting and casting furnace 31 is provided on the top of the melting and casting furnace support leg 2, and the bottom of the melting and casting furnace 31 is fixedly connected to the top of the melting and casting furnace support leg 2.
[0019] In the safety locking device 3, a support column 32 is fixedly connected to the top of the ground platform 1, a hydraulic cylinder 33 is fixedly connected to the top of the support column 32, a hydraulic propulsion rod 35 is passed through the side of the hydraulic cylinder 33, a liquid outlet conversion cavity 36 is fixedly connected to the top of the ground platform 1, a liquid outlet control cone 38 is slidably connected to the inner wall of the liquid outlet conversion cavity 36, the end of the hydraulic propulsion rod 35 away from the hydraulic cylinder 33 is fixedly connected to the side of the liquid outlet control cone 38, a molten liquid outlet pipe 39 is passed through the bottom of the melting furnace 31, and the end of the molten liquid outlet pipe 39 away from the melting furnace 31 passes through the side of the liquid outlet conversion cavity 36, and a molten liquid secondary outlet pipe 311 is passed through the bottom of the liquid outlet conversion cavity 36.
[0020] The side of the liquid outlet control cone 38 is slidably connected to the inner wall of the liquid outlet conversion cavity 36 , and the top of the ground platform 1 is fixedly connected to a hydraulic control system 310 , which is conducive to controlling the hydraulic propulsion rod 35 .
[0021] A hydraulic pipe 34 runs through the top of the hydraulic control system 310 . One end of the hydraulic pipe 34 away from the hydraulic control system 310 is fixedly connected to the side of the hydraulic cylinder 33 . The hydraulic pipe 34 is used to connect the hydraulic cylinder 33 and the hydraulic propulsion rod 35 to the hydraulic control system 310 .
[0022] An electric heater 37 is fixedly connected to the inner wall of the liquid outlet conversion cavity 36. The electric heater 37 is a resistance wire heater. The electric heater 37 is located on the side of the liquid outlet control cone 38. The electric heater 37 can be connected to a power supply to heat by generating heat. The electric heating prevents the aluminum liquid from adhering to the cone and causing the safety locking device 3 to be loosely sealed after cooling.
[0023] A liquid outlet is provided on the side of the liquid outlet conversion cavity 36 , and the liquid outlet is located on the displacement track of the liquid outlet control cone 38 . The liquid outlet control cone 38 is set to be trapezoidal, which is conducive to blocking the liquid outlet when the liquid outlet control cone 38 moves.
[0024] A specific application of this embodiment is: the device is installed at the molten aluminum outlet of the melting furnace 31, and is connected to the liquid outlet conversion cavity 36 by a molten liquid outlet pipe 39. When the molten aluminum needs to be discharged, the hydraulic propulsion rod 35 on the hydraulic cylinder 33 pulls the liquid outlet control cone 38 out of the liquid outlet conversion cavity 36, and the molten aluminum is discharged. When the liquid discharge is completed or an abnormality occurs, the device can be closed manually, or it can be linked with the relevant parameters on the ground platform 1 to achieve automatic emergency shutdown through the hydraulic control system 310, avoiding the lack of locking force of the traditional manual locking device, avoiding the danger caused by water leakage, and avoiding the occurrence of scalding accidents. The use of this device can ensure safe production.
Claims
1. A safety locking device for a liquid outlet of an aluminum alloy melting and casting furnace, comprising a floor platform (1), the top of the floor platform (1) being fixedly connected to a melting and casting furnace support leg (2), the top of the melting and casting furnace support leg (2) being provided with a melting and casting furnace (31); the bottom of the melting and casting furnace (31) being fixedly connected to the top of the melting and casting furnace support leg (2); characterized in that: The safety locking device (3) includes a support column (32), the top of the ground platform (1) is fixedly connected to the support column (32), the top of the support column (32) is fixedly connected to a hydraulic cylinder (33), the side of the hydraulic cylinder (33) is penetrated by a hydraulic propulsion rod (35), the top of the ground platform (1) is fixedly connected to a liquid discharge conversion cavity (36), the inner wall of the liquid discharge conversion cavity (36) is slidably connected to a liquid discharge control cone (38), the end of the hydraulic propulsion rod (35) away from the hydraulic cylinder (33) is fixedly connected to the side of the liquid discharge control cone (38), the bottom of the melting furnace (31) is penetrated by a molten liquid discharge pipe (39), the end of the molten liquid discharge pipe (39) away from the melting furnace (31) is penetrated by the side of the liquid discharge conversion cavity (36), and the bottom of the liquid discharge conversion cavity (36) is penetrated by a molten liquid secondary discharge pipe (311).
2. The safety locking device for the liquid outlet of an aluminum alloy casting furnace according to claim 1, characterized in that: The side surface of the liquid outlet control cone (38) is slidably connected to the inner wall of the liquid outlet conversion cavity (36), and the top of the ground platform (1) is fixedly connected to a hydraulic control system (310).
3. The safety locking device for the liquid outlet of an aluminum alloy casting furnace according to claim 2, characterized in that: A hydraulic pipe (34) passes through the top of the hydraulic control system (310), and one end of the hydraulic pipe (34) away from the hydraulic control system (310) is fixedly connected to the side of the hydraulic cylinder (33).
4. The safety locking device for the liquid outlet of an aluminum alloy casting furnace according to claim 3, characterized in that: An electric heater (37) is fixedly connected to the inner wall of the liquid outlet conversion cavity (36), and the electric heater (37) is located on the side of the liquid outlet control cone (38).
5. The safety locking device for the liquid outlet of an aluminum alloy casting furnace according to claim 4, characterized in that: A liquid outlet is provided on the side of the liquid outlet conversion cavity (36), and the liquid outlet is located on the displacement track of the liquid outlet control cone (38).
6. The safety locking device for the liquid outlet of an aluminum alloy casting furnace according to claim 5, characterized in that: The liquid outlet control cone (38) is configured in a trapezoidal shape.
Citation Information
Patent Citations
Automatic mechanical locking device for fixing water outlet of flow eye brick of aluminum melting furnace
CN211782777U