Integrated air cooling heat exchanger

By designing the structure of the protective case and fan hood in the air-cooled heat exchanger, the dust accumulation problem caused by the inability to disassemble the fan is solved, the rapid cleaning and maintenance of the fan is achieved, the operation efficiency and life are improved, and the thermal load treatment is optimized.

CN223216773UActive Publication Date: 2025-08-12YANGZHONG SHENYANG HEAT EXCHANGE EQUIP

Patent Information

Application Number
CN202421545431.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2025-08-12
Estimated Expiration
2034-07-02

AI Technical Summary

Technical Problem

The fan cannot be disassembled during the existing air-cooled heat exchanger, resulting in the accumulation of dust and dirt, affecting the fan's operating efficiency and life.

Method used

A structure including a protective case and a fan hood is designed. The rapid removal and cleaning of the fan hood is achieved through the coordination of the clamp, telescopic rod and spring, and the airflow flow and temperature in the cold and heat source tube are controlled through the adjustment components.

Benefits of technology

It realizes rapid disassembly and cleaning of the fan hood, prevents dust accumulation, improves the operating efficiency and life of the fan, and optimizes the heat load handling capacity of the heat exchanger to avoid energy waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of heat exchange equipment, and discloses an integrated air-cooling heat exchanger which comprises a protective shell and a fan cover, a round groove is formed in the front side of the protective shell, two clamping grooves are formed in the middle of the front side of the protective shell, a filter screen is connected to the front side of the protective shell, and the fan cover is connected with a fan. Clamping blocks are slidably connected to the left side and the right side of the rear side of the fan cover, pressing blocks are connected to the middles of the front sides of the clamping blocks, telescopic rods are connected to the middles of the left side and the right side of the rear side of the fan cover, springs are arranged outside the telescopic rods in a sleeving mode, and two cold and heat source pipes are connected to the left side and the right side of the protective shell; and a plurality of hot fins are arranged outside the cold and heat source pipe. According to the heat exchanger, the fan cover can be rapidly disassembled, dust and dirt on the fan cover are prevented from directly entering the heat exchanger, and temperature control over a cold source air outlet or a heat source air outlet in the cold and heat source pipe is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of heat exchange equipment, in particular to an integrated air-cooling heat exchanger. Background Art

[0002] An air-cooled heat exchanger is a heat exchange device that uses the wind from a blower as a cooling medium. The blower forces air across the outside of the finned tubes, cooling or condensing the high-temperature process gas or liquid inside the tubes. It is mainly composed of three basic parts: finned tubes, a blower, and a frame. Compared with water cooling, air cooling can save water resources and reduce industrial emissions. It is commonly used in industrial fields such as chemical, petrochemical, and thermal power plants.

[0003] In the prior art, Chinese patent publication number CN220103825U discloses an air-cooled heat exchanger, which includes a channel steel frame, a first bellows fixedly connected to one side of the top of the channel steel frame, one end of the first bellows fixedly connected to an inlet, an internal movably connected to a guide mechanism of the first bellows, a side of the channel steel frame away from the first bellows fixedly connected to a second bellows, one end of the second bellows fixedly connected to an outlet, a heat exchange mechanism is provided on the top of the channel steel frame, and group plates are fixedly connected to the left and right sides of the heat exchange mechanism. The utility model uses a guide mechanism to drive the first reversing plate and the second reversing plate to swing back and forth by a motor. Under the diversion of the diverter plate, the medium inside the first bellows can evenly enter the interior of each fin tube, thereby increasing the utilization rate of each fin tube in turn, reducing the burden on the fin tube in the center, and effectively improving the overall heat exchange efficiency.

[0004] The working principle of the above patent mentions that "when the threaded connection tube 703 inside the connection hole 704 is rotated, the fin tube 701 and the rubber sleeve 702 can be effectively separated, which facilitates the disassembly of the fin tube 701, and at the same time, the sliders 9 on both sides of the assembly plate 8 are plugged into the channel steel frame 1." However, the above structure only replaces the fin tube, and the fan of the hot and cold heat exchanger cannot be disassembled. There is no obstruction on the front side of the fan, so that the fan will absorb dust, dirt and other particulate matter in the air during operation, thereby causing dust and dirt to accumulate inside the fan, thereby affecting the operating efficiency and life of the fan. In response to the above problems, an integrated air-cooled heat exchanger is proposed to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings of the prior art and to propose an integrated air-cooled heat exchanger, which aims to improve the problem in the prior art that the fan cannot be regularly maintained and cleaned.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] An integrated air-cooling heat exchanger comprises a protective shell and a fan cover, the front side of the protective shell is provided with a circular groove, the middle part of the front side of the protective shell is provided with two card slots, the front side of the protective shell is connected to a filter screen, the left and right sides of the rear side of the fan cover are slidably connected with card blocks, the middle part of the front side of the card block is connected with a press block, the middle part of the left and right sides of the rear side of the fan cover are connected with telescopic rods, the outer sleeve of the telescopic rod is provided with a spring, the left and right sides of the protective shell are connected with two cold and heat source pipes, the outer part of the cold and heat source pipes is provided with a plurality of heat fins, the right sides of the two cold and heat source pipes are connected with two air outlet pipes, the middle part of the air outlet pipes is connected with an adjusting block, and the middle part of the adjusting block is rotatably connected with an adjusting component;

[0008] As a further description of the above technical solution:

[0009] The adjustment assembly includes a rotating shaft, a rotating plate, a finger rod, a slider, an arc-shaped slot, and a scale. The top of the middle part of the adjustment block is rotatably connected to the rotating shaft. The outside of the rotating shaft passes through the middle part of the outlet pipe and is connected to the rotating plate. The top of the rotating shaft is externally connected to the finger rod. The bottom end of the finger rod away from the rotating shaft is connected to the slider.

[0010] As a further description of the above technical solution:

[0011] An arc groove is provided on the top of the rotating shaft, and a scale is provided on the left side of the top of the adjusting block;

[0012] As a further description of the above technical solution:

[0013] The inner wall of the protective shell is connected with sound-absorbing cotton, and the rear inner wall of the protective shell is provided with a louver fan, and the top of the louver fan is provided with a plurality of sound-absorbing holes;

[0014] As a further description of the above technical solution:

[0015] The rear outer portion of the fan cover is engaged with the inner wall of the circular groove, and the outer portion of the clamping block is engaged with the inner wall of the clamping groove;

[0016] As a further description of the above technical solution:

[0017] One end of the two telescopic rods away from the fan cover is connected to the side of the two pressing blocks close to the fan cover, one end of the spring is connected to the left and right sides of the rear side of the fan cover, and the other end of the spring is connected to the rear end of the adjacent side of the two pressing blocks;

[0018] As a further description of the above technical solution:

[0019] The outer portion of the rotating plate is slidably connected to the inner wall of the rotating shaft, and the outer portion of the rotating plate is slidably connected to the inner wall of the adjusting block;

[0020] As a further description of the above technical solution:

[0021] The bottom end of the finger rod is slidably connected to the top end of the rotating shaft, and the outer portion of the sliding block is slidably connected to the inner wall of the arc groove.

[0022] The utility model has the following beneficial effects:

[0023] 1. In the utility model, by prying the push blocks on both sides of the fan cover, the clamping blocks slide on both sides of the fan cover to squeeze the telescopic rod and the spring to deform, thereby realizing the rapid disassembly of the fan cover, making it convenient for maintenance personnel to clean and repair the fan cover, and preventing dust and dirt on the fan cover from directly entering the interior of the heat exchanger and being deposited on the heat sink or the surface of the heat exchanger to form obstacles and reduce the heat dissipation performance of the heat exchanger.

[0024] 2. In the present invention, since the finger rod is connected to the rotating plate through the rotating shaft, the rotation angle of the rotating plate in the rotating shaft can be adjusted by rotating the finger rod to the scale of the specified scale, thereby controlling the temperature of the cold source or hot source air outlet in the cold and hot source pipes, avoiding energy waste, and controlling energy consumption by the rotation angle of the rotating plate under load or low load conditions. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a three-dimensional diagram of an integrated air-cooled heat exchanger proposed in the utility model;

[0026] Figure 2 This is a schematic diagram of the sound-absorbing hole structure of an integrated air-cooled heat exchanger proposed in the utility model;

[0027] Figure 3 This is a schematic diagram of the sound-absorbing cotton structure of an integrated air-cooled heat exchanger proposed in the utility model;

[0028] Figure 4 This is an exploded schematic diagram of a fan cover of an integrated air-cooled heat exchanger proposed in the utility model;

[0029] Figure 5 This is a schematic diagram of the spring structure of an integrated air-cooled heat exchanger proposed in the utility model;

[0030] Figure 6 This is a schematic diagram of the scale structure of an integrated air-cooled heat exchanger proposed in the utility model;

[0031] Figure 7 This is a schematic diagram of the slider structure of an integrated air-cooled heat exchanger proposed in the utility model.

[0032] Legend:

[0033] 1. Protective shell; 2. Circular groove; 3. Card slot; 4. Filter; 5. Fan cover; 6. Card block; 7. Press block; 8. Telescopic rod; 9. Spring; 10. Cold and hot source pipes; 11. Hot fins; 12. Exhaust pipe; 13. Adjustment block; 14. Rotating shaft; 15. Rotating plate; 16. Finger rod; 17. Slider; 18. Arc groove; 19. Scale; 20. Sound-absorbing cotton; 21. Louver fan; 22. Sound-absorbing hole. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0035] Reference Figure 1-Figure 3 The utility model provides an embodiment of an integrated air-cooling heat exchanger, including a protective shell 1 and a fan cover 5. The middle inner wall of the fan cover 5 protects the fan. The outer mesh cover of the fan cover 5 is fixed to ensure that the fan is fixed while dissipating heat from the fan motor. A circular groove 2 is provided on the front side of the protective shell 1. The circular groove 2 is a circular groove corresponding to the size of the rear side of the fan cover 5. Two card slots 3 are provided in the middle of the front side of the protective shell 1. The card slots 3 are provided on the left and right sides of the circular groove 2. A filter screen 4 is connected to the front side of the protective shell 1. The filter screen 4 is fixed in the middle of the circular inner wall of the circular groove 2 to prevent external dust from entering the protective shell 1.

[0036] The left and right sides of the rear side of the fan cover 5 are slidably connected with a card block 6, and a hole is opened in the middle of the left and right positions of the rear side of the fan cover 5 for the card block 6 to slide. The middle part of the front side of the card block 6 is connected with a pressing block 7, and the pressing block 7 is connected to the middle part of the card block 6. Bending the pressing block 7 will drive the card block 6 to extend and retract in the middle position of the left and right sides of the fan cover 5. The middle part of the left and right sides of the rear side of the fan cover 5 is connected with a telescopic rod 8, and the outer sleeve of the telescopic rod 8 is provided with a spring 9. The telescopic rod 8 and the spring 9 are fixed perpendicular to the left and right sides of the fan cover 5. The design of the telescopic rod 8 ensures that the spring 9 can move far along a straight line when compressed and reset.

[0037] The left and right sides of the protective shell 1 are connected to two cold and hot source pipes 10. The cold and hot source pipes 10 are two pipes. A plurality of heat fins 11 are arranged on the outside of the cold and hot source pipes 10. Two air outlet pipes 12 are connected to the right side of the two cold and hot source pipes 10. The front cold and hot source pipe 10 is a cold source pipe. The cold source is connected to the air outlet pipe 12 fixed at the bottom end of the front cold and hot source pipe 10. The cold source enters the heat fins 11 after absorbing heat to reduce the heat, while the rear cold and hot source pipe 10 is a heat source pipe. The heat source is connected to the outlet pipe 12 fixed at the top end of the rear cold and heat source pipe 10, and the external heat source enters the heat fins 11 to dissipate heat, so that the heat fins 11 can absorb heat and then reduce the heat. The top end of the front cold and heat source pipe 10 is the cold source air outlet, and the bottom end of the rear cold and heat source pipe 10 is the heat source air outlet. The middle part of the outlet pipe 12 is connected to the adjustment block 13, and the middle part of the adjustment block 13 is rotatably connected to the adjustment component, and the adjustment block 13 limits the position of the adjustment component.

[0038] refer to Figure 2 、 Figure 3 The inner wall of the protective shell 1 is connected with sound-absorbing cotton 20. The sound-absorbing cotton 20 fits tightly to the inner wall of the protective shell 1 and does not hinder the operation of the cold and hot source pipes 10 and the hot fins 11. It protects the cold and hot source pipes 10 and the hot fins 11 while absorbing and eliminating the noise generated inside. The rear inner wall of the protective shell 1 is provided with a louver fan 21. The top of the louver fan 21 is provided with a plurality of sound-absorbing holes 22. The design of the sound-absorbing holes 22 includes specific hole sizes and arrangements. These holes will change the path and speed of the air flow. Through reasonable aperture and spacing settings, the turbulence and eddy currents generated when the air flows through are reduced, thereby reducing the generation of noise.

[0039] refer to Figure 4 、 Figure 5 The outer portion of the rear side of the fan cover 5 is engaged with the inner wall of the circular groove 2, and the rear circular shape of the fan cover 5 matches the size of the circular groove 2. The fan cover 5 can be initially fixed by aligning the fan cover 5 with the circular groove 2, and the outer portion of the clamping block 6 is engaged with the inner wall of the clamping groove 3. The clamping block 6 is limited to slide on the left and right sides of the fan cover 5, so after the clamping block 6 slides and engages with the clamping groove 3, the position of the fan cover 5 can be fixed for the second time. One end of the two telescopic rods 8 away from the fan cover 5 is connected to the side of the two press blocks 7 close to the fan cover 5, one end of the spring 9 is connected to the left and right sides of the rear side of the fan cover 5, and the other end of the spring 9 is connected to the rear end of the two press blocks 7 close to the side. The telescopic rod 8 and the spring 9 are fixed on the left and right sides of the fan cover 5 and connected to the press block 7. This is to be able to drive the press block 7 to push the clamping block 6 to be tightly engaged with the clamping groove 3 through the elastic force of the telescopic rod 8 and the spring 9

[0040] refer to Figure 6 、 Figure 7The adjustment assembly includes a rotating shaft 14, a rotating plate 15, a finger rod 16, a slider 17, an arc-shaped groove 18 and a scale 19. The top of the middle part of the adjusting block 13 is rotatably connected to the rotating shaft 14. The rotating shaft 14 is sleeved on the outside of the adjusting block 13. The outside of the rotating shaft 14 passes through the middle part of the outlet pipe 12 and is connected to the rotating plate 15. The top outside of the rotating shaft 14 is connected to the finger rod 16. The finger rod 16 is connected to the rotating plate 15 through the rotating shaft 14. The bottom end of the finger rod 16 away from the rotating shaft 14 is connected to the slider 17. The top of the rotating shaft 14 is provided with an arc-shaped groove 18. The outside of the slider 17 is slidably connected to the inner wall of the arc-shaped groove 18. The outside of the rotating plate 15 is slidably connected to the inner wall of the rotating shaft 14. The outside of the rotating plate 15 slides It is dynamically connected to the inner wall of the adjusting block 13, and the slider 17 fixed to the finger rod 16 slides in the arc groove 18 to ensure the stable sliding of the finger rod 16, and can indirectly drive the rotating plate 15 to rotate stably on the rotating shaft 14 and the inner wall of the adjusting block 13 to adjust the size of the air flow hole in the adjusting block 13. The bottom end of the finger rod 16 is slidably connected to the top of the rotating shaft 14 to ensure that the slider 17 at the bottom end of the finger rod 16 slides closely in the arc groove 18. A scale 19 is provided on the left side of the top of the adjusting block 13. The scale 19 is provided with a precise airflow size scale to help the user accurately adjust the airflow size, thereby controlling the temperature of the cold source or heat source outlet in the cold and heat source pipe 10 to avoid energy waste.

[0041] When the fan cover 5 is in use, if it is necessary to clean and repair the fan cover 5 and the filter screen 4, to prevent dust accumulation from affecting the use of the heat exchanger, the pressing block 7 on the fan cover 5 can be pushed to drive the blocking block 6 fixed on the rear side of the blocking block 7 to move relative to the middle of the left and right sides of the fan cover 5 to squeeze the telescopic rod 8 and the spring 9 to deform, so that the blocking block 6 is disengaged from the engagement with the positions of the blocking slots 3 on the left and right sides of the circular groove 2 on the rear side of the protective shell 1, and the fan cover 5 can be disassembled to clean and repair the fan blades and motor of the fan cover 5, and the exposed filter screen 4 holes can be cleaned. After cleaning, the blocking blocks 7 on both sides of the fan cover 5 can be pressed again in the above manner to drive the blocking block 6 to retract, and then the fan cover 5 is aligned with the circular groove 2, and the pressing block 7 is released, so that the blocking block 6 fixed by the pressing block 7 is pushed back to slide and engage with the blocking slot 3, and the fan cover 5 can be quickly installed.

[0042] When the user needs to control the air flow rate in the outlet pipe 12 of the pipe outlet connected to the external cold source and heat source to optimize the heat load processing capacity of the heat exchanger, the angle of the finger rod 16 on the adjustment block 13 fixed on the outside of the outlet pipe 12 at the bottom end of the cold source pipe 10 can be adjusted according to the weather temperature or indoor temperature. Because the rotating shaft 14 is connected to the outlet pipe 12 and the rotating plate 15 in the rotating shaft 14 and is also connected to the finger rod 16, the finger rod 16 is pushed to make the slider 17 at the bottom slide in the arc groove 18, and the tip of the front side of the finger rod 16 is adjusted. By aligning the angle of the finger rod 16 with the scale 19 of different flow rates, the flow rate of the airflow in the pipeline of the front cold and heat source pipe 10 can be accurately adjusted. Similarly, the heat source pipe of the rear cold and heat source pipe 10 can be adjusted by adjusting the finger rod 16 on the adjustment block 13 fixed to the outside of the air outlet pipe 12 at the top end of the heat source pipe of the rear cold and heat source pipe 10, pushing the finger rod 16 to drive the rotating plate 15 connected by the rotating shaft 14 to rotate synchronously with the finger rod 16, and aligning the sharp angle of the front side of the finger rod 16 with the scale 19 of different flow rates to achieve the adjustment of the airflow in the rear cold and heat source pipe 10.

[0043] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An integrated air-cooling heat exchanger, comprising a protective shell (1) and a fan cover (5), characterized in that: The front side of the protective shell (1) is provided with a circular groove (2), the middle part of the front side of the protective shell (1) is provided with two card slots (3), the front side of the protective shell (1) is connected with a filter (4), the left and right sides of the rear side of the fan cover (5) are slidably connected with card blocks (6), the middle part of the front side of the card block (6) is connected with a press block (7), the middle part of the left and right sides of the rear side of the fan cover (5) are connected with telescopic rods (8), the outer part of the telescopic rod (8) is provided with a spring (9), the left and right sides of the protective shell (1) are connected with two cold and hot source pipes (10), the outer part of the cold and hot source pipes (10) is provided with a plurality of heat fins (11), the right sides of the two cold and hot source pipes (10) are connected with two air outlet pipes (12), the middle part of the air outlet pipes (12) is connected with an adjustment block (13), and the middle part of the adjustment block (13) is rotatably connected with an adjustment component.

2. The integrated air-cooled heat exchanger according to claim 1, characterized in that: The adjustment assembly comprises a rotating shaft (14), a rotating plate (15), a finger rod (16), a slider (17), an arc-shaped groove (18) and a scale (19); the top end of the middle portion of the adjustment block (13) is rotatably connected to the rotating shaft (14); the outside of the rotating shaft (14) passes through the middle portion of the air outlet pipe (12) and is connected to the rotating plate (15); the top end of the rotating shaft (14) is externally connected to the finger rod (16); and the bottom end of the finger rod (16) away from the rotating shaft (14) is connected to the slider (17).

3. The integrated air-cooled heat exchanger according to claim 2, characterized in that: An arc groove (18) is provided at the top end of the rotating shaft (14), and a scale (19) is provided at the left side of the top end of the regulating block (13).

4. The integrated air-cooled heat exchanger according to claim 1, characterized in that: The inner wall of the protective shell (1) is connected to a sound-absorbing cotton (20), and the rear inner wall of the protective shell (1) is provided with a louver fan (21), and the top of the louver fan (21) is provided with a plurality of sound-absorbing holes (22).

5. The integrated air-cooled heat exchanger according to claim 1, characterized in that: The rear exterior of the fan cover (5) is engaged with the inner wall of the circular groove (2), and the exterior of the clamping block (6) is engaged with the inner wall of the clamping groove (3).

6. The integrated air-cooling heat exchanger according to claim 1, characterized in that: One end of the two telescopic rods (8) away from the fan cover (5) is connected to the side of the two pressing blocks (7) close to the fan cover (5), one end of the spring (9) is connected to the left and right sides of the rear side of the fan cover (5), and the other end of the spring (9) is connected to the rear end of the adjacent side of the two pressing blocks (7).

7. The integrated air-cooled heat exchanger according to claim 2, characterized in that: The outer portion of the rotating plate (15) is slidably connected to the inner wall of the rotating shaft (14), and the outer portion of the rotating plate (15) is slidably connected to the inner wall of the adjusting block (13).

8. The integrated air-cooling heat exchanger according to claim 2, characterized in that: The bottom end of the finger rod (16) is slidably connected to the top end of the rotating shaft (14), and the outside of the slider (17) is slidably connected to the inner wall of the arc groove (18).

Citation Information

Patent Citations

  • Air-cooled heat exchanger

    CN220103825U

Cited By

  • Converter heat dissipation device

    CN121038247A