Casting disc copper mold position positioning and flatness detecting device
Through the combination of design support components and detection components, the positioning laser head and horizontal laser head are used to perform positioning and flatness detection of the copper mold of the casting plate, which solves the problem of ineffective positioning and flatness detection in the prior art, and achieves an efficient and accurate casting process.
Patent Information
- Application Number
- CN202422433568.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-10-09
AI Technical Summary
The existing casting tray copper molds cannot be effectively positioned and flatness checked during the copper mold casting production process, resulting in low precision of the finished product and affecting flushness.
A casting plate copper mold positioning and flatness detection device including support and detection components is designed. The positioning laser head and the horizontal laser head are used for positioning and flatness detection. The precise positioning and detection are achieved through the combination of plug-in, positioning auxiliary groove and limit guide groove.
The inspection efficiency and accuracy of the casting plate copper mold is improved, the accuracy of the casting process is ensured, subtle deviations are reduced, and the flushness of the finished product is improved.
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Figure CN223216840U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of detection devices, in particular to a device for detecting mold position positioning and flatness of a copper mold of a casting plate. Background Art
[0002] Casting trays refer to various tray-shaped devices or molds used in the casting process.
[0003] In the copper mold casting production process, the casting disc is an important part of the disc casting system, which is used for material transportation and casting. Due to the large specifications of the casting disc itself, simultaneous molding cannot be carried out inside the device, so the device needs to be positioned and the levelness detected, otherwise slight deviations will occur, resulting in low flatness, and the device itself is inaccurate, which will increase the flatness gap. The existing device is not equipped with corresponding detection equipment, which affects the accuracy of the finished product. Therefore, there is an urgent need for a casting disc copper mold mold positioning and flatness detection device. Summary of the Invention
[0004] The present invention addresses the problem that the existing technology cannot locate the casting tray and detect the flatness, and proposes the following technical solutions:
[0005] A casting plate copper mold mold position positioning and flatness detection device includes a supporting component and a detection component.
[0006] The supporting component includes a supporting plate, a plug-in slot opened in the middle of the supporting plate, and a positioning arc installed above the plug-in slot, wherein the positioning arc is located on the upper peripheral side of the plug-in slot, and a detection auxiliary chamber is formed between two adjacent positioning arcs.
[0007] The detection component includes a positioning detection component and a flatness detection component.
[0008] The positioning detection component includes a plug bolt, a positioning auxiliary groove, a detection frame, a support bolt, a detection support plate, and a positioning laser head. The positioning auxiliary groove is opened on the outside of the upper half of the plug bolt, the detection frame is installed on the outside of the plug bolt, the support bolt is installed on the outer surface of the detection frame, the detection support plate is rotatably installed on the outside of the support bolt, and the positioning laser head is installed on the side of the detection support plate close to the plug bolt.
[0009] The flatness detection component includes a limiting guide groove, an adjustment bolt, and a horizontal laser head. The limiting guide groove is opened in the lower half of the detection support plate. The horizontal laser head is slidably installed on both sides of the inner wall of the limiting guide groove. The adjustment bolt is rotatably installed at the lower end of the horizontal laser head, and the adjustment bolt is threadedly screwed to the detection support plate.
[0010] The detection component is installed inside the support component, and then the positioning detection component and the flatness detection component are used in combination to achieve the positioning and levelness detection of the entire support plate, thereby improving the efficiency of device detection and ensuring the accuracy of the device casting use.
[0011] As a preferred embodiment of the above technical solution, the plug-in bolt is plugged into the plug-in slot, and a positioning slot for connection limit is provided on the lower half of the outer side of the plug-in bolt, and a guide block is installed on the inner wall of the positioning arc, and the positioning slot is slidably connected to the guide block.
[0012] Under the limiting guidance of the guide block and the positioning groove, the accurate plugging position of the plug bolt and the plug groove is guaranteed.
[0013] As a preferred embodiment of the above technical solution, an outer upper half of the plug bolt is provided with an external thread, and the detection frame is screwed together with the plug bolt through the external thread.
[0014] When the plug bolt is threadedly connected to the detection frame, the detection frame can be slightly rotated to improve the accuracy of use of the detection frame.
[0015] As a preferred embodiment of the above technical solution, the outer surface of the detection frame is provided with the support bolts, and the number of the positioning laser heads is consistent with the number of the positioning auxiliary grooves.
[0016] When multiple positioning laser heads are running simultaneously, the device can be positioned by positioning the auxiliary groove and the positioning laser head at two points.
[0017] As a preferred embodiment of the above technical solution, a fastening nut is screwed onto the outer side of the support bolt, and the detection support plate is located between the two fastening nuts.
[0018] By rotating the two fastening nuts, the distance of the detection support plate can be moved.
[0019] As a preferred embodiment of the above technical solution, the number of the horizontal laser heads is consistent with the number of the detection auxiliary chambers, and the detection auxiliary chambers are used for detection support of the horizontal laser heads.
[0020] By emitting the laser from the horizontal laser head into the interior of the detection auxiliary chamber, the casting flatness of the device can be detected in real time.
[0021] The beneficial effects of the utility model are:
[0022] (1) The detection component is installed inside the support component, and then the positioning detection component and the flatness detection component are used in combination to achieve the positioning and levelness detection of the entire support plate, thereby improving the efficiency of the device detection and ensuring the accuracy of the device casting;
[0023] (2) By simultaneously operating multiple positioning laser heads, the laser is projected into the interior of the positioning auxiliary groove, thereby achieving the effect of positioning the device under the two-point positioning of the positioning auxiliary groove and the positioning laser head. At the same time, the horizontality of the device can be assisted by comparing the heights of multiple laser irradiation points;
[0024] (3) By irradiating the laser of the horizontal laser head into the interior of the detection auxiliary chamber, and then observing the irradiation of the laser on the upper surface of the support plate to see if there are any bumps, the casting flatness of the device can be detected in time. Under the limit of the detection auxiliary chamber and the horizontal laser head, the positioning of the device can be detected. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 Shown is a top view of the entire device;
[0026] Figure 2 Shown is a perspective view of the plug;
[0027] Figure 3 Shown is a perspective view of the support tray;
[0028] Figure 4 Shown is a side view of the detection component;
[0029] Figure 5 Shown is an enlarged view of point A.
[0030] In the figure: 1. Support plate; 101. Plug-in slot; 102. Positioning arc; 103. Detection auxiliary chamber; 2. Plug-in bolt; 201. Positioning slot; 202. Positioning auxiliary slot; 203. Detection frame; 204. Support bolt; 205. Fastening nut; 206. Detection support plate; 207. Positioning laser head; 208. Limiting guide groove; 209. Adjustment bolt; 210. Horizontal laser head. DETAILED DESCRIPTION
[0031] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below in conjunction with the embodiments.
[0032] Example
[0033] Figure 1-Figure 5 What is shown is a schematic diagram of the overall structure of a specific embodiment of the utility model. Figure 1-Figure 5 The casting plate copper mold mold positioning and flatness detection device includes a supporting component and a detection component.
[0034] The supporting component includes a supporting plate 1, a plug-in slot 101 opened in the middle of the supporting plate 1, and a positioning arc 102 installed above the plug-in slot 101, wherein the positioning arc 102 is located on the upper circumferential side of the plug-in slot 101, and a detection auxiliary chamber 103 is formed between two adjacent positioning arcs 102.
[0035] The detection components include a positioning detection component and a flatness detection component.
[0036] The positioning detection components include a plug bolt 2, a positioning auxiliary groove 202, a detection frame 203, a support bolt 204, a detection support plate 206, and a positioning laser head 207. The positioning auxiliary groove 202 is opened on the outside of the upper half of the plug bolt 2, the detection frame 203 is installed on the outside of the plug bolt 2, the support bolt 204 is installed on the outer surface of the detection frame 203, the detection support plate 206 is rotatably installed on the outside of the support bolt 204, and the positioning laser head 207 is installed on the side of the detection support plate 206 close to the plug bolt 2.
[0037] The flatness detection component includes a limiting guide groove 208, an adjustment bolt 209, and a horizontal laser head 210. The limiting guide groove 208 is opened in the lower half of the detection support plate 206. The horizontal laser head 210 is slidably installed on both sides of the inner wall of the limiting guide groove 208. The adjustment bolt 209 is rotatably installed at the lower end of the horizontal laser head 210, and the adjustment bolt 209 is threadedly screwed to the detection support plate 206.
[0038] The detection component is installed inside the support component, and then the positioning detection component and the flatness detection component are used in combination to achieve the positioning and levelness detection of the support disk 1 as a whole, thereby improving the efficiency of device detection and ensuring the accuracy of the casting use of the device. Specifically, by moving the detection support plate 206 under the guide limit of the support bolt 204, the detection support plate 206 is tightly attached to the outer surface of the support disk 1, and the support disk 1 is positioned as a whole. Then, the adjustment bolt 209 is rotated to move the detection head part of the horizontal laser head 210 to a position horizontal with the upper end surface of the support disk 1, and the support disk 1 is tested for flatness. After the device is accurately positioned, the flatness detection is performed to ensure the accuracy of each detection step, thereby improving the accuracy of the overall detection and improving the efficient and accurate processing and use of the device.
[0039] Figure 2 and Figure 5 Shown is a schematic diagram of the plug-in structure of a specific embodiment of the present utility model. Figure 2 and Figure 5 In the embodiment, the plug bolt 2 is plugged into the plug slot 101, and a positioning slot 201 for connection limit is opened on the lower half of the outer side of the plug bolt 2, and a guide block is installed on the inner wall of the positioning arc 102, and the positioning slot 201 is slidably connected to the guide block.
[0040] Under the limiting guidance of the guide block and the positioning groove 201, the accurate plugging position of the plug bolt 2 and the plug groove 101 is guaranteed, so as to improve the position accuracy of the detection device when it is installed and used.
[0041] Figure 1 and Figure 2 Shown is a schematic diagram of the connection structure of the detection component as a specific embodiment of the present utility model. Figure 1 and Figure 2 In the figure, the upper half of the outer side of the plug bolt 2 is provided with an external thread, and the detection frame 203 is screwed together with the plug bolt 2 through the external thread.
[0042] Support bolts 204 are provided on the outer surfaces of the detection frame 203 , and the number of the positioning laser heads 207 is the same as the number of the positioning auxiliary grooves 202 .
[0043] Under the threaded connection between the plug 2 and the detection frame 203, the detection frame 203 is slightly rotated to facilitate fine adjustment of the use position of the detection frame 203 to improve the use accuracy of the detection frame 203. By running multiple positioning laser heads 207 at the same time, the laser is shot into the interior of the positioning auxiliary groove 202, so that the device can be positioned at two points of the positioning auxiliary groove 202 and the positioning laser head 207. At the same time, based on the comparison of the heights of multiple laser irradiation points, the horizontality of the device can be assisted in detection.
[0044] Figure 4 What is shown is a structural diagram of an adjustment method as a specific embodiment of the utility model. Figure 4 In the figure, the outer side of the support bolt 204 is screwed with a fastening nut 205 , and the detection support plate 206 is located between the two fastening nuts 205 .
[0045] By rotating the two fastening nuts 205, the position of the fastening nuts 205 on the support bolt 204 is adjusted to achieve the effect of moving the distance of the detection support plate 206, and then the two fastening nuts 205 are rotated toward the detection support plate 206. Under the limit of the detection support plate 206, the two fastening nuts 205 and the detection support plate 206 form a limit situation to achieve the effect of limiting the position of the detection support plate 206.
[0046] Figure 4 and Figure 5 Shown is a structural schematic diagram of a flatness detection component as a specific embodiment of the present utility model. Figure 4 and Figure 5 In the embodiment, the number of the horizontal laser heads 210 is the same as the number of the detection auxiliary chambers 103 , and the detection auxiliary chambers 103 are used for detection support of the horizontal laser heads 210 .
[0047] By irradiating the laser of the horizontal laser head 210 into the interior of the detection auxiliary chamber 103, and then observing the irradiation of the laser on the upper surface of the support plate 1 to see whether there are bumps, the casting flatness of the device can be timely detected. Under the limit of the detection auxiliary chamber 103 and the horizontal laser head 210, the positioning of the device can be detected.
[0048] Working principle: First, plug the plug 2 into the plug slot 101, then rotate the detection frame 203, and then move the detection support plate 206 under the guide limit of the support pin 204, and make the detection support plate 206 close to the outer surface of the support disk 1, and irradiate the positioning laser head 207 laser into the positioning auxiliary groove 202. Under the two-point positioning of the positioning auxiliary groove 202 and the positioning laser head 207, the device is positioned and the support disk 1 is positioned as a whole. Then, the adjustment bolt 209 is rotated to move the detection head part of the horizontal laser head 210 to a position horizontal with the upper end surface of the support disk 1, and the laser of the horizontal laser head 210 is shot into the detection auxiliary chamber 103. Then, observe the irradiation of the laser on the upper surface of the support disk 1 to see if there are any bumps and bumps. The flatness of the support disk 1 is detected, so that the flatness detection is performed after the device is accurately positioned to ensure the accuracy of each detection step.
[0049] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same.
Claims
1. A device for positioning and flatness detection of a copper mold of a casting plate, comprising a supporting component and a detection component, characterized in that: The support component comprises a support plate (1), a plug-in slot (101) provided in the middle of the support plate (1), and a positioning arc (102) installed above the plug-in slot (101), wherein the positioning arc (102) is located on the upper circumference of the plug-in slot (101), and a detection auxiliary chamber (103) is formed between two adjacent positioning arcs (102); The detection component includes a positioning detection component and a flatness detection component; The positioning detection component comprises a plug bolt (2), a positioning auxiliary groove (202), a detection frame (203), a support bolt (204), a detection support plate (206), and a positioning laser head (207); the positioning auxiliary groove (202) is opened on the outer side of the upper half of the plug bolt (2); the detection frame (203) is installed on the outer side of the plug bolt (2); the support bolt (204) is installed on the outer surface of the detection frame (203); the detection support plate (206) is rotatably installed on the outer side of the support bolt (204); and the positioning laser head (207) is installed on a side of the detection support plate (206) close to the plug bolt (2); The flatness detection component comprises a limiting guide groove (208), an adjusting bolt (209), and a horizontal laser head (210); the limiting guide groove (208) is provided at the lower half of the detection support plate (206); the horizontal laser head (210) is slidably mounted on both sides of the inner wall of the limiting guide groove (208); the adjusting bolt (209) is rotatably mounted on the lower end of the horizontal laser head (210), and the adjusting bolt (209) is threadedly screwed to the detection support plate (206).
2. The casting plate copper mold mold position positioning and flatness detection device according to claim 1, characterized in that: The plug bolt (2) is plugged into the plug slot (101), and a positioning slot (201) for connection limiting is provided on the lower half of the outer side of the plug bolt (2), and a guide block is installed on the inner wall of the positioning arc (102), and the positioning slot (201) is slidably connected to the guide block.
3. The casting plate copper mold mold position positioning and flatness detection device according to claim 1, characterized in that: An external thread is provided on the upper half of the outer side of the plug bolt (2), and the detection frame (203) is screwed together with the plug bolt (2) via the external thread.
4. The casting plate copper mold mold positioning and flatness detection device according to claim 1, characterized in that: The outer surface of the detection frame (203) is provided with the support bolts (204), and the number of the positioning laser heads (207) is consistent with the number of the positioning auxiliary grooves (202).
5. The casting plate copper mold mold position positioning and flatness detection device according to claim 1, characterized in that: The outer side of the support bolt (204) is screwed with a fastening nut (205), and the detection support plate (206) is located between the two fastening nuts (205).
6. The casting plate copper mold mold position positioning and flatness detection device according to claim 1, characterized in that: The number of the horizontal laser heads (210) is the same as the number of the detection auxiliary chambers (103), and the detection auxiliary chambers (103) are used for detection support of the horizontal laser heads (210).