Cloth sampling tool

By simplifying the fabric sampling process using rotatable fixed disc and cardboard structure, the complex and time-consuming problems of existing equipment are solved, and simple and efficient fabric cutting is achieved.

CN223217110UActive Publication Date: 2025-08-12蔡水兰
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202422399620.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-08-12
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

The existing fabric sampling equipment has complex structure and is time-consuming and labor-intensive, and the procurement cost of automation equipment is high, which does not meet economic requirements.

Method used

Using a freely rotatable first fixed disk and a second fixed disk, combining the first cardboard and the second cardboard, the fabric is pressed by an upper pressing column, and the fabric is cut along the edge of the cardboard using a utility knife. During the cutting process, the fixed disk is rotated simultaneously to obtain the desired shape.

Benefits of technology

It realizes simple fixation and precise cutting of fabrics, reducing operational complexity and cost, and ensuring cutting edge integrity.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223217110U_ABST
    Figure CN223217110U_ABST
Patent Text Reader

Abstract

The utility model belongs to the field of detection equipment, and discloses a cloth sampling tool which comprises a base and further comprises a lower supporting column, an upper pressing column, a driving module used for driving the upper pressing column to ascend and descend, a first paperboard and a second paperboard. A first fixing disc which is horizontally arranged is arranged at the top of the lower supporting column; the bottom of the upper pressing column is connected with a horizontally-arranged second fixing disc. The first fixing disc and the second fixing disc can rotate freely; the first paperboard is adhered to the upper surface of the first fixed disc; and an opening is formed in the center of the second paperboard. By means of the tool, after the cloth is fixed, the cloth can be rapidly cut off by rotating the first fixing disc and the second fixing disc and adopting an art knife, the edge of the cut cloth is clear and complete, meanwhile, the mold adopted by the tool is a paper board and is low in price, and the shape and the size of the mold can be changed according to detection requirements.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of detection equipment, in particular to a fabric sampling tool. Background Art

[0002] When a testing company is commissioned by a client to take fabric samples, it is necessary to take out a piece of fabric that meets the required size from the center of the fabric to be tested for subsequent testing, such as water absorption, shrinkage, weight, etc.

[0003] Since the inspection volume was not large before, the company generally used a cardboard as a template, pressed it on the surface of the fabric, drew a circle with an oil-based pen, and then slowly cut along the fabric with scissors. This operation method requires the operator to have great patience.

[0004] The following prior art can be found about fabric sampling equipment:

[0005] Publication number: CN117969146A A hand-pressed curled fabric testing and sampling device;

[0006] Publication number: CN104155139A A quantitative sampler for fabrics;

[0007] The above solution has a relatively complex structure and focuses more on aspects such as automatic cutting.

[0008] However, in our production applications, cutting is indeed very time-consuming and labor-intensive, but spending too much money to purchase an automated cutting equipment is not in line with economic purposes.

[0009] Therefore, the technical problem solved in this case is: how to improve the convenience of fabric sampling while taking into account the simplicity of the equipment. Utility Model Content

[0010] The main purpose of the utility model is to provide a fabric sampling tool. The tool does not focus on cutting, but only focuses on how to fix the fabric. After the fabric is fixed, the fabric can be quickly cut by rotating the first fixed disk and the second fixed disk and using a utility knife. The edges of the cut fabric are clear and complete. At the same time, the mold used in the tool is cardboard, which is low in price and can be changed in shape and size according to the detection requirements.

[0011] The technical solution provided by the utility model is as follows: a fabric sampling tool, comprising a base, a lower support column, an upper pressure column, a driving module for driving the upper pressure column to rise and fall, a first cardboard, and a second cardboard; the top of the lower support column is provided with a horizontally arranged first fixed disk; the bottom of the upper pressure column is connected to a horizontally arranged second fixed disk; the first fixed disk and the second fixed disk are freely rotatable; the first cardboard is bonded to the upper surface of the first fixed disk; the center of the second cardboard is provided with an opening;

[0012] The areas of the first paperboard and the second paperboard are both larger than the first fixed plate and the second fixed plate; when the upper pressure column drives the second fixed plate to press downward, the second paperboard is placed between the first paperboard and the second fixed plate.

[0013] This solution abandons the traditional automatic cutting design and only uses a first and second fixed plate that can be flexibly rotated. The upper pressure column tightly presses the fabric between the first and second cardboards. Once fixed, the fabric can be cut along the edge of the cardboard with a utility knife while the first and second fixed plates rotate synchronously, making it easy to cut the desired shape.

[0014] It achieves the dual goals of equipment simplicity and cutting accuracy, and can meet the company's cost expenditure requirements.

[0015] The beneficial effects of the utility model are as follows:

[0016] This solution uses a freely rotatable first fixed plate, a second fixed plate combined with a first cardboard fixed to the first fixed plate, and a second cardboard that is not fixedly connected to the first and second fixed plates. This can well fix the cloth to facilitate cutting. At the same time, by opening a hole in the center of the second cardboard, the operator can see the marking point of the center of the cloth to prevent the cloth from being shifted. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is the main view of the utility model (without the first paperboard and the second paperboard);

[0018] Figure 2 This is the main view of the utility model (with the first cardboard and the second cardboard installed);

[0019] Figure 3 It is the main view of the working state of the utility model;

[0020] Figure 4 It is a cross-sectional view of a vertical plane of the utility model in working state. DETAILED DESCRIPTION

[0021] The technical solution of the present invention will be further described in detail below in conjunction with specific implementation methods, but this does not constitute any limitation to the present invention.

[0022] refer to Figure 1A fabric sampling tool comprises a base 1, a lower support column 2, an upper pressure column 3, a driving module 4 for driving the upper pressure column 3 to rise and fall, a first cardboard 5, and a second cardboard 6; a first fixed plate 7 arranged horizontally is provided on the top of the lower support column 2; a second fixed plate 8 arranged horizontally is connected to the bottom of the upper pressure column 3; the first fixed plate 7 and the second fixed plate 8 are freely rotatable; the first cardboard 5 is bonded to the upper surface of the first fixed plate 7; an opening 9 is provided in the center of the second cardboard 6;

[0023] The areas of the first paperboard 5 and the second paperboard 6 are both larger than the first fixed plate 7 and the second fixed plate 8; when the upper pressure column 3 drives the second fixed plate 8 to press downward, the second paperboard 6 is placed between the first paperboard 5 and the second fixed plate 8.

[0024] During the production process, follow the steps below:

[0025] Step 1: Fold the square fabric in half, find the center point, and mark the center point with a marker;

[0026] Step 2: Reference Figure 2 , place the cloth on the first cardboard 5, cover the cloth with the second cardboard 6, move the cloth so that the mark can be seen through the opening 9, and ensure that the edges of the first cardboard 5 and the second cardboard 6 are aligned;

[0027] Step 3: Reference Figure 3 , the upper pressing column 3 moves downward, pressing the second cardboard 6 through the second fixed plate 8;

[0028] Step 4: Use a utility knife to cut the fabric until it touches the edges of the first cardboard 5 and the second cardboard 6. Pull the corners of the fabric. The first fixed plate 7 and the second fixed plate 8 will slowly rotate as the utility knife cuts until the outer edge of the entire fabric is cut off. Then check whether there are any scraps left over. If there are any, trim them with scissors.

[0029] Step 5: The upper pressure column 3 moves upward, and the cloth is taken out to see if it is a standard circle. If not, the sample is discarded. If it is, subsequent testing is carried out.

[0030] Preferably, reference Figure 3 and Figure 4 , and also includes a plurality of U-shaped clips 10; when the cloth is clamped by the first cardboard 5 and the second cardboard 6, the lower surface of the first cardboard 5 and the upper surface of the second cardboard 6 are clamped in the U-shaped clips 10; the plurality of U-shaped clips 10 are arranged at multiple positions on the periphery of the first cardboard 5 and the second cardboard 6 to align the edges of the first cardboard 5 and the second cardboard 6.

[0031] The U-shaped clips 10 are used in step 2. Before step 3, ensure that the edges of the first cardboard 5 and the second cardboard 6 are aligned. Use at least three U-shaped clips 10 to clamp the first cardboard 5 and the second cardboard 6, respectively, and then proceed to step 3. The use of U-shaped clips 10 can improve the fixing accuracy and cutting accuracy of the fabric.

[0032] In this embodiment, a frame 11 is further included. The base 1 is fixed on the frame 11 , and the driving module 4 and the upper pressure column 3 are fixed on the frame 11 .

[0033] In this embodiment, there are two ways to realize the rotation of the first fixed plate 7 and the second fixed plate 8:

[0034] 1. The first fixed plate 7 and the second fixed plate 8 are movably connected to the corresponding lower support column 2 and upper pressure column 3 respectively through the bearing 13;

[0035] 2. The lower support column 2 is rotatably connected to the base 1 through a bearing; the second fixed plate 8 is movably connected to the upper pressure column 3 through a bearing.

[0036] In this embodiment, the first implementation method is preferably adopted.

[0037] Preferably, the first and second fixing plates 7 and 8 are both trumpet-shaped; the thick ends of the first and second fixing plates 7 and 8 are each provided with an outwardly extending annular body 12; the first cardboard 5 is fixed to the annular body 12 of the first fixing plate 7 by adhesive; and the driving module 4 is a driving module 4 using a pneumatic cylinder or an oil cylinder as a power source, or a screw driving module 4. In this embodiment, the driving module 4 is a pneumatic cylinder.

[0038] Preferably, the first cardboard 5 and the second cardboard 6 are each circular, oval, or square. Our company's sampling requirements require that the cut fabric be circular. In actual application, the corresponding shape is selected based on actual needs.

[0039] It should be noted that before cutting, the integrity of the first cardboard 5 and the second cardboard 6 should be checked. If any part is found to be missing or soaked in water, they should be replaced in time.

[0040] The above description is only a preferred embodiment of the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principle of the present invention should be included in the scope of protection of the present invention.

Claims

1. A fabric sampling tool, comprising a base, characterized in that: The utility model also includes a lower support column, an upper pressure column, a driving module for driving the upper pressure column to rise and fall, a first paperboard, and a second paperboard; the top of the lower support column is provided with a horizontally arranged first fixed plate; the bottom of the upper pressure column is connected to a horizontally arranged second fixed plate; the first fixed plate and the second fixed plate are freely rotatable; the first paperboard is bonded to the upper surface of the first fixed plate; the center of the second paperboard is provided with an opening; The areas of the first paperboard and the second paperboard are both larger than the first fixed plate and the second fixed plate; when the upper pressure column drives the second fixed plate to press downward, the second paperboard is placed between the first paperboard and the second fixed plate.

2. The fabric sampling tool according to claim 1, characterized in that: It also includes multiple U-shaped clips; when the cloth is clamped by the first cardboard and the second cardboard, the lower surface of the first cardboard and the upper surface of the second cardboard are clamped in the U-shaped clips; the multiple U-shaped clips are arranged at multiple positions on the periphery of the first cardboard and the second cardboard to align the edges of the first cardboard and the second cardboard.

3. The fabric sampling tool according to claim 1, characterized in that: It also includes a frame, the base is fixed on the frame, and the driving module and the upper pressure column are fixed on the frame.

4. The fabric sampling tool according to claim 1, characterized in that: The first fixed plate and the second fixed plate are movably connected to the corresponding lower support column and upper pressure column respectively through bearings; Alternatively, the lower support column is rotatably connected to the base via a bearing; and the second fixed plate is movably connected to the upper pressure column via a bearing.

5. The fabric sampling tool according to claim 1, characterized in that: The first fixing plate and the second fixing plate are both trumpet-shaped; the thick ends of the first fixing plate and the second fixing plate are both provided with a ring-shaped body extending outward; the first paperboard is fixed to the ring-shaped body of the first fixing plate by adhesive.

6. The fabric sampling tool according to claim 1, characterized in that: The driving module is a driving module that uses a pneumatic cylinder as a power source or a hydraulic cylinder as a power source, or the driving module is a screw driving module.

7. The fabric sampling tool according to claim 1, characterized in that: The outlines of the first paperboard and the second paperboard are respectively circular, oval or square.

Citation Information

Patent Citations

  • Quantitative cloth sampler

    CN104155139A

  • Hand pressing type hemming cloth testing and sampling device

    CN117969146A