Stator insulation monitoring device for motor
By designing a stator insulation monitoring device for motors, the dustproof and touch screen protection problems of the motor winding insulation detection equipment are solved, and the self-cleaning and heat dissipation functions are realized, which improves the stability and life of the equipment.
Patent Information
- Application Number
- CN202422193566.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-09-09
AI Technical Summary
The existing motor winding insulation detection equipment has poor dust resistance, the filter screen cannot be disassembled and cleaned, and long-term use affects the vacuuming effect, and the touch screen is easily damaged by hard objects from outside.
A stator insulation monitoring device for motors is designed, including cylinder, dustproof filter, fan, heat dissipation fan, dehumidification box, touch screen protective cover and other components to realize dust filtration, collection, heat dissipation, dehumidification and touch screen protection.
It effectively avoids the filter screen from being unable to disassemble and affects the vacuuming effect, realizes the self-cleaning and heat dissipation of the equipment, protects the touch screen, and improves the service life and stability of the equipment.
Smart Images

Figure CN223217607U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of insulation monitoring, in particular to a stator insulation monitoring device for a motor. Background Art
[0002] Electric motors are the most widely used power equipment in various enterprises. The safe and stable operation of electric motors is directly related to the normal operation of production equipment. According to statistics from relevant enterprises, motor damage caused by reduced insulation of motor windings accounts for more than 80% of the causes of motor failures. Therefore, the detection of motor winding insulation during operation has always been valued by people.
[0003] The reference authorization number is "CN 218099438 U", and the name is "A real-time online detection device for motor insulation". Although this application solves the problem that "in order to improve the detection efficiency, most of the time, the insulation of the motor winding is detected by an insulation detector. The detection input end of the insulation detector is connected to the star point of three high-voltage resistors, and the other ends of the three high-voltage resistors are respectively connected to the three stator windings of the motor to realize the insulation detection of the motor winding. However, the dust resistance of the detection equipment is poor, and the operator needs to regularly disassemble the shell of the detection equipment to clean it, and the cleaning efficiency is slow." However, it also has some defects. For example, in the above application, the filter cannot be disassembled and cleaned. Long-term use may easily lead to excessive dust on the surface of the filter, affecting the dust collection effect. Moreover, in the above application, the touch screen is mostly directly exposed to the external environment. When not in use, external hard objects may easily knock against the touch screen, causing damage to it, affecting its use. Therefore, a stator insulation monitoring device for a motor is proposed to solve the above-mentioned technical problems. Utility Model Content
[0004] (1) Technical problems solved
[0005] In view of the deficiencies in the prior art, the present invention provides a stator insulation monitoring device for a motor, which solves the problems raised in the above-mentioned background technology.
[0006] (2) Technical solution
[0007] To achieve the above objectives, the present invention provides the following technical solutions: a stator insulation monitoring device for a motor, comprising a shell, the top of the shell is fixedly connected to a cylinder, one end of the cylinder extends to the inside of the shell and is fixedly connected to a connecting cylinder, the bottom of the connecting cylinder is fixedly connected to a plurality of fixed dust suction cylinders, the inner bottom wall of the cylinder away from one end of the connecting cylinder is fixedly connected to the fan, the side of the inner bottom wall fan of the cylinder away from one end of the connecting cylinder is clamped with a dust-proof filter screen, the upper surface of the dust-proof filter screen is fixedly connected to a pull-out rod, the outer side wall of the cylinder away from one end of the connecting cylinder is movably connected to a limited block through a damping rotating shaft, a dust exhaust port is opened at the bottom of one end of the cylinder away from the connecting cylinder, the inner side wall of the shell is fixedly connected to a ventilation support grid, the upper surface of the ventilation support grid is fixedly connected to a first fixed connecting frame, the first fixed connecting frame A controller is fixedly connected to the inner wall of a fixed connecting frame, a second fixed connecting frame is fixedly connected to one side of the first fixed connecting frame on the upper surface of the ventilation support grid, a microprocessor is fixedly connected to the inner wall of the second fixed connecting frame, a third fixed connecting frame is fixedly connected to one side of the second fixed connecting frame on the upper surface of the ventilation support grid, an insulation detector is fixedly connected to the inner wall of the third fixed connecting frame, the inner bottom wall of the shell is fixedly connected to a dustproof grid, the bottom of the dustproof grid is fixedly connected to a drive motor, the output end of the drive motor is fixedly connected to a cooling fan, the left side wall of the shell is fixedly connected to a dehumidification box, a hygroscopic resin plate is inserted into the interior of the dehumidification box, the right side wall of the shell is fixedly connected to a dust collecting box, the inner bottom wall of the dust collecting box is inserted into the dust collecting box, and the front side wall of the cylinder is fixedly connected to a touch screen.
[0008] Preferably, the bottom limit clamp of the limit block is connected with a dust filter, and the dust outlet is located on a side where the dust filter is connected to the bottom wall of the cylinder.
[0009] Preferably, the detection input terminal of the insulation detector is connected to the star point of three high-voltage resistors, and the other ends of the three high-voltage resistors are respectively connected to the three stator windings of the motor.
[0010] Preferably, the material of the hygroscopic resin plate is a high molecular water-absorbing material, and the front side wall of the hygroscopic resin plate and the right side wall of the dust collecting box are both fixedly connected with a pull-out handle.
[0011] Preferably, a protective cover is movably connected above the touch screen on the front side wall of the cylinder through a damping hinge.
[0012] Preferably, the bottom of the shell is fixedly connected to a support base, and the bottom of the support base is fixedly connected to a silicone waterproof pad.
[0013] (3) Beneficial effects
[0014] Compared with the prior art, the present invention provides a stator insulation monitoring device for a motor, which has the following beneficial effects:
[0015] The stator insulation monitoring device for the motor is arranged in coordination with a cylinder, a connecting cylinder, a fixed dust collection cylinder, a fan, a dust filter, a pull-out rod, a limit block, a dust outlet, a dust collection box and a dust box. When in use, a person can clamp the dust filter into the clamping groove of the bottom wall of the cylinder through the pull-out rod, and then rotate the limit block to limit and fix it. Then the external power supply of the fan sucks the dust through the fixed dust collection cylinder and the connecting cylinder to the surface of the dust filter for dust filtration, and then falls into the dust collection box through the dust outlet for collection, thereby achieving the function of sucking, filtering and collecting the dust in the stator insulation monitoring device for the motor. It is convenient for personnel to install, disassemble and clean the dust filter, and effectively avoids the situation that the filter cannot be disassembled and is used for a long time, which affects the dust collection and cleaning effect. Through the coordinated setting of the dustproof grid frame, the drive motor and the cooling fan, the cooling fan is driven by the external power supply of the drive motor to rotate during use, thereby playing a role in dissipating heat for the stator insulation monitoring device of the motor during use. Through the coordinated setting of the dehumidification box and the moisture-absorbing resin plate, it plays a role in dehumidifying the stator insulation monitoring device of the motor. Through the coordinated setting of the touch screen and the protective cover, it plays a role in protecting the touch screen. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the structure of the utility model;
[0017] Figure 2 This is a schematic front cross-sectional view of the utility model;
[0018] Figure 3 For this utility model Figure 2 Enlarged view of point A.
[0019] In the figure: shell 1, cylinder 2, connecting cylinder 3, fixed dust collection cylinder 4, fan 5, dust filter 6, pull-out rod 7, limit block 8, dust outlet 9, ventilation support grid 10, controller 11, microprocessor 12, insulation detector 13, dust grid 14, drive motor 15, cooling fan 16, dehumidification box 17, moisture-absorbing resin plate 18, dust collection box 19, dust collection box 20, touch screen 21, protective cover 22. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] See also Figure 1-3The utility model provides a technical solution: a stator insulation monitoring device for a motor, comprising a shell 1, a cylinder 2 fixedly connected to the top of the shell 1, through the cylinder 2, the connecting cylinder 3, the fixed dust collection cylinder 4, the fan 5, the dust filter 6, the pulling rod 7, the limit block 8, the dust outlet 9, the dust box 19 and the dust box 20 are arranged in coordination. When in use, a person can use the pulling rod 7 to clamp the dust filter 6 into the groove on the inner bottom wall of the cylinder 2, and then rotate the limit block 8 to limit and fix it. Then the fan 5 is connected to an external power supply to suck the dust through the fixed dust collection cylinder 4 and the connecting cylinder 3 to the surface of the dust filter 6 for dust filtration, and then fall into the dust box 20 through the dust outlet 9 for collection, thereby achieving the purpose of sucking, filtering and storing the dust in the stator insulation monitoring device for the motor. The dust filter 6 is fixedly connected to the inner bottom wall of the cylinder 2 away from the connecting cylinder 3, and the fan 5 is fixedly connected to the inner bottom wall of the cylinder 2 away from the connecting cylinder 3. The dust filter 6 is fixedly connected to the upper surface of the dust filter 6 with a pulling rod 7. The outer side wall of the cylinder 2 away from the connecting cylinder 3 is movably connected to the limiting block 8 through the damping shaft. A dust outlet 9 is provided at the bottom of the cylinder 2 away from the connecting cylinder 3, and the inner side wall of the shell 1 is fixedly connected to the ventilation support grid 10. The upper surface of the ventilation support grid 10 is fixedly connected with a first fixed connection frame, the inner wall of the first fixed connection frame is fixedly connected with a controller 11, one side of the first fixed connection frame on the upper surface of the ventilation support grid 10 is fixedly connected with a second fixed connection frame, the inner wall of the second fixed connection frame is fixedly connected with a microprocessor 12, one side of the second fixed connection frame on the upper surface of the ventilation support grid 10 is fixedly connected with a third fixed connection frame, the inner wall of the third fixed connection frame is fixedly connected with an insulation detector (13), the inner bottom wall of the shell 1 is fixedly connected with a dustproof grid 14, through the coordinated setting of the dustproof grid 14, the drive motor 15 and the heat dissipation fan 16, when in use, the drive motor 15 is connected to an external power supply to drive the heat dissipation fan 16 to rotate, thereby playing a role in insulating the stator of the motor. The monitoring device performs heat dissipation during use. The bottom of the dustproof grid 14 is fixedly connected to a drive motor 15, and the output end of the drive motor 15 is fixedly connected to a cooling fan 16. The left side wall of the shell 1 is fixedly connected to a dehumidification box 17. Through the cooperation of the dehumidification box 17 and the hygroscopic resin plate 18, it plays a role in dehumidifying the stator insulation monitoring device for the motor. The dehumidification box 17 is plugged with a hygroscopic resin plate 18 inside. The right side wall of the shell 1 is fixedly connected to a dust collecting box 19, and the inner bottom wall of the dust collecting box 19 is plugged with a dust collecting box 20. The front side wall of the cylinder 2 is fixedly connected to a touch screen 21. Through the cooperation of the touch screen 21 and the protective cover 22, it plays a role in protecting the touch screen. The bottom limit card of the limit block 8 is connected with a dust filter 6.The dust outlet 9 is located on one side of the dust filter 6 that is clamped on the bottom wall of the barrel 2. The detection input end of the insulation detector (13) is connected to the star point of the three high-voltage resistors. The other ends of the three high-voltage resistors are respectively connected to the three stator windings of the motor. The material of the hygroscopic resin plate 18 is a polymer water-absorbing material. The front side wall of the hygroscopic resin plate 18 and the right side wall of the dust box 20 are fixedly connected with a pull-out handle. The top of the touch screen 21 on the front side wall of the barrel 2 is movably connected to a protective cover 22 through a damping hinge. The bottom of the shell 1 is fixedly connected to a support base, and the bottom of the support base is fixedly connected to a silicone waterproof pad.
[0022] In summary, the stator insulation monitoring device for the motor is arranged in coordination with the cylinder 2, the connecting cylinder 3, the fixed dust collection cylinder 4, the fan 5, the dust filter 6, the pulling rod 7, the limit block 8, the dust discharge port 9, the dust collection box 19 and the dust collection box 20. When in use, the personnel can use the pulling rod 7 to clamp the dust filter 6 into the card groove of the inner bottom wall of the cylinder 2, and then rotate the limit block 8 to limit and fix it. Then, the fan 5 is connected to the external power supply to suck the dust through the fixed dust collection cylinder 4 and the connecting cylinder 3 to the surface of the dust filter 6 for dust filtration, and then falls into the dust collection box 20 through the dust discharge port 9 for collection, thereby achieving the purpose of sucking, filtering and storing the dust in the stator insulation monitoring device for the motor. The dust filter is convenient for personnel to install, disassemble and clean, and effectively avoids the situation that the filter cannot be disassembled and affects the dust collection and cleaning effect due to long-term use. Through the coordinated setting of the dustproof grid frame 14, the drive motor 15 and the cooling fan 16, the cooling fan 16 is rotated by the external power supply of the drive motor 15 during use, thereby playing a role in dissipating heat for the stator insulation monitoring device of the motor during use. Through the coordinated setting of the dehumidification box 17 and the moisture-absorbing resin plate 18, the stator insulation monitoring device of the motor is dehumidified. Through the coordinated setting of the touch screen 21 and the protective cover 22, the touch screen is protected.
[0023] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "mounted / connected," and "connected" should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to the specific circumstances.
[0024] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.
[0025] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A stator insulation monitoring device for a motor, comprising a housing (1), characterized in that: The top of the shell (1) is fixedly connected to a cylinder (2), one end of the cylinder (2) extends to the inside of the shell (1) and is fixedly connected to a connecting cylinder (3), the bottom of the connecting cylinder (3) is fixedly connected to a plurality of fixed dust collecting cylinders (4), the inner bottom wall of the cylinder (2) away from the connecting cylinder (3) is fixedly connected to a fan (5), and a dust filter (6) is clamped on one side of the fan (5) on the inner bottom wall of the cylinder (2) away from the connecting cylinder (3), and the dust filter (6) is fixedly connected to the inner bottom wall of the cylinder (2) away from the connecting cylinder (3). The upper surface is fixedly connected with a pull rod (7); the outer side wall of the cylinder (2) away from the connecting cylinder (3) is movably connected to a limit block (8) through a damping shaft; the bottom of the cylinder (2) away from the connecting cylinder (3) is provided with a dust outlet (9); the inner side wall of the shell (1) is fixedly connected with a ventilation support grid (10); the upper surface of the ventilation support grid (10) is fixedly connected with a first fixed connecting frame; the inner wall of the first fixed connecting frame is fixedly connected with a controller (11); one side of the first fixed connecting frame on the upper surface of the ventilation support grid (10) is fixedly connected with a second fixed connecting frame; the inner wall of the second fixed connecting frame is fixedly connected with a microprocessor (12); one side of the second fixed connecting frame on the upper surface of the ventilation support grid (10) is fixedly connected with a third fixed connecting frame; the inner wall of the third fixed connecting frame is fixedly connected with an insulation detector (13); the inner bottom wall of the shell (1) is fixedly connected with a dustproof grid (14); the dustproof grid (14) The bottom of the housing (1) is fixedly connected to a driving motor (15), the output end of the driving motor (15) is fixedly connected to a cooling fan (16), the left side wall of the housing (1) is fixedly connected to a dehumidification box (17), the interior of the dehumidification box (17) is plugged with a hygroscopic resin plate (18), the right side wall of the housing (1) is fixedly connected to a dust collecting box (19), the inner bottom wall of the dust collecting box (19) is plugged with a dust collecting box (20), and the front side wall of the cylinder (2) is fixedly connected to a touch screen (21).
2. The stator insulation monitoring device for a motor according to claim 1, characterized in that: The bottom of the limit block (8) is clamped with a dust filter (6), and the dust outlet (9) is located on the side where the dust filter (6) is clamped on the inner bottom wall of the cylinder (2).
3. The stator insulation monitoring device for a motor according to claim 1, characterized in that: The detection input end of the insulation detector (13) is connected to the star point of three high-voltage resistors, and the other ends of the three high-voltage resistors are respectively connected to the three stator windings of the motor.
4. The stator insulation monitoring device for a motor according to claim 1, characterized in that: The material of the hygroscopic resin plate (18) is a high molecular water-absorbing material, and the front side wall of the hygroscopic resin plate (18) and the right side wall of the dust collecting box (20) are both fixedly connected with a pull-out handle.
5. The stator insulation monitoring device for a motor according to claim 1, characterized in that: A protective cover (22) is movably connected above the touch screen (21) on the front side wall of the cylinder (2) via a damping hinge.
6. The stator insulation monitoring device for a motor according to claim 1, characterized in that: The bottom of the shell (1) is fixedly connected to a support base, and the bottom of the support base is fixedly connected to a silicone waterproof pad.
Citation Information
Patent Citations
Real-time on-line motor insulation detection device
CN218099438U