Rapid lap joint structure and laminated busbar

Through the design of connecting the adjustment components and insulating layers, the problem of time-consuming installation of stacked busbars is solved, rapid connection and disassembly is achieved, and electrical isolation and protection are enhanced, and suitable for fast response power systems.

CN223218564UActive Publication Date: 2025-08-12WUXI WEITONGLI NEW ENERGY ELECTRIC CO LTD
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Patent Information

Application Number
CN202422238505.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-08-12
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

The installation process of existing stacked busbars requires bolting, which makes installation and disassembly time-consuming and difficult to meet the demands of fast-responsive power systems.

Method used

The connection adjustment components are adopted, including connecting blocks, rotating rods, fixing plates, slots, fixing seats, springs and pins, to achieve rapid plug-in and angle adjustment, and combined with the use of the intermediate insulation layer and the outer wall insulation layer, to provide insulation and protection.

Benefits of technology

The rapid connection and disassembly of stacked busbars is realized, which can flexibly respond to different power needs, and improve electrical isolation and protection performance through insulating and protective layers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of laminated busbars, and particularly relates to a rapid lap joint structure and a laminated busbar, the rapid lap joint structure comprises a laminated busbar main body, the side of the laminated busbar main body is connected with a connection adjusting assembly, and the other side of the connection adjusting assembly is provided with a connection laminated busbar; the connecting adjusting assembly comprises a connecting block, a rotating rod is fixedly connected to the side of the connecting block, a fixing plate is fixedly connected to the outer wall of the connecting block, an inserting groove is formed in the fixing plate, and a fixing seat is connected to the side of the fixing plate; according to the utility model, the connection mode of the connection laminated busbar and the laminated busbar main body is simple and convenient, so that rapid plugging and fixing are facilitated, the angle of the connection laminated busbar can be adjusted, a user can be ensured to adjust according to installation requirements, and in addition, each conductive layer is separated by the middle insulating layer or the outer wall insulating layer, so that the installation efficiency is improved. And electrical isolation between the layers is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of laminated busbars, in particular to a quick overlapping structure and a laminated busbar. Background Art

[0002] Laminated busbar, also known as composite busbar, laminated busbar, laminated busbar, composite copper busbar, is a multi-layer composite structure connection bar, which can be regarded as the highway of the distribution system. Compared with the traditional, bulky, time-consuming and troublesome wiring method, the use of composite busbar can provide a modern, easy to design, fast to install and clearly structured distribution system.

[0003] In Chinese patent CN212751336U, a new type of laminated busbar lap joint structure is disclosed, which includes a stacked busbar structure, at least three connection holes that pass through the busbar structure in sequence along the stacking direction of the busbar structure, a reference lap joint structure disposed in the connection hole, and an outer layer lap joint structure disposed in the connection hole. The busbar structure includes a reference conductive plate stacked in the middle of the busbar structure, at least two outer layer conductive plates stacked on both sides of the reference conductive plate, and insulating films disposed on both sides of the reference conductive plate and the outer layer conductive plates. This new type of laminated busbar lap joint structure replaces the original lap steel column structure with a stretched arc-shaped protrusion and reduces material specifications, thereby facilitating the lap joint installation of the busbar and further improving production efficiency. The built-in lap joint structure prevents components from being exposed outside the busbar structure and unifies the specifications of the installation fasteners.

[0004] Existing overlap structures and laminated busbars usually need to be fixed with bolts during installation, which is not only time-consuming but also not conducive to rapid installation and disassembly, especially in power systems that require rapid response, resulting in a lack of practicality in actual use.

[0005] Therefore, in order to solve the above problems, a quick overlap structure and a laminated busbar are proposed. Utility Model Content

[0006] In order to make up for the shortcomings of the existing technology, the utility model solves the problem that fixing by bolts is usually required during installation, which is not only time-consuming but also not conducive to rapid installation and disassembly, especially in power systems that require rapid response, resulting in a lack of practicality in actual use.

[0007] The technical solution adopted by the present invention to solve its technical problems is: a quick overlap structure and a stacked busbar described in the present invention include a stacked busbar main body, a side of the stacked busbar main body is connected with a connection adjustment component, and the other side of the connection adjustment component is installed with a connection stacked busbar; the connection adjustment component includes a connecting block, a side of the connecting block is fixedly connected with a rotating rod, and the outer wall of the connecting block is fixedly connected with a fixing plate, and a slot begins to be provided inside the fixing plate, a side of the fixing plate is connected with a fixing seat, and a first spring is installed inside the fixing seat, and a first pin is connected inside the first spring, the other side of the connecting block is fixedly connected with a connecting seat, and a second spring is installed inside the connecting seat, and one end of the second spring is fixedly connected with a second pin, and the interior of the connecting block is engaged with a card block.

[0008] Preferably, the connecting block forms a rotating structure with the laminated busbar body through a rotating rod, and the connecting block forms a detachable structure with the laminated busbar body through a first latch and a slot.

[0009] Preferably, the first latch forms an elastic structure with the fixing seat through the first spring, and two fixing seats are symmetrically arranged about the vertical center axis of the connecting block.

[0010] Preferably, the connecting laminated busbars form a clamping structure with the connecting block through the clamping block, and the clamping block forms a clamping structure with the connecting block through the second latch, and the second latch forms an elastic structure with the connecting seat through the second spring.

[0011] Preferably, it includes a heat sink arranged on the outer wall of the laminated busbar body, the laminated busbar body includes a conductive layer, an intermediate insulating layer is arranged at the bottom of the conductive layer, and an outer wall insulating layer is arranged on the top of the conductive layer, and the outer wall of the outer wall insulating layer is connected to a protective layer.

[0012] Preferably, the heat sinks are arranged at equal intervals with respect to the outer wall of the laminated busbar body, the cross-sectional shape of the heat sinks is set to be "L"-shaped, and the material of the heat sinks is set to be aluminum-copper alloy.

[0013] Preferably, the material of the intermediate insulating layer and the outer wall insulating layer is set to epoxy resin, and the material of the protective layer is set to high emissivity material.

[0014] The utility model is beneficial in that:

[0015] 1. The utility model is provided with a connection adjustment component, and the connecting laminated busbar can be connected to the laminated busbar body through the second spring and the second latch. The connection method is simple and convenient, thereby facilitating quick plugging and fixing. The number of connected laminated busbars can be easily increased or decreased, flexibly responding to different power demand scenarios. At the same time, the angle of the connected laminated busbar can be adjusted by providing a rotating rod, ensuring that the user can adjust the installation angle of the connected laminated busbar according to installation requirements, and the angle of the connected laminated busbar can be fixed by the first latch.

[0016] 2. The utility model is provided with a laminated busbar body, and each conductive layer is separated by an intermediate insulating layer or an outer wall insulating layer, and the material of the intermediate insulating layer and the outer wall insulating layer is set to epoxy resin. Epoxy resin has high dielectric properties, which means that it can store energy in the electric field. At the same time, it has a high resistivity and can effectively prevent the passage of current, thereby providing a good insulation effect. In addition, a protective layer is provided to prevent the laminated busbar body from being corroded, oxidized and mechanically damaged by the external environment during use. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0018] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the utility model from the side;

[0019] Figure 2 This is a schematic diagram of the three-dimensional structure of the connection adjustment component of the utility model;

[0020] Figure 3 It is a schematic diagram of the three-dimensional structure of the second spring and the second latch portion of the utility model;

[0021] Figure 4 This is a schematic diagram of the three-dimensional structure of the first spring and the first latch portion of the utility model;

[0022] Figure 5 This is a schematic diagram of the three-dimensional structure of the laminated busbar body of the utility model;

[0023] Figure 6 It is a schematic diagram of the three-dimensional structure of the middle insulating layer and the outer wall insulating layer of the utility model.

[0024] In the figure: 1. Laminated busbar body; 101. Conductive layer; 102. Intermediate insulating layer; 103. Outer wall insulating layer; 104. Protective layer; 2. Connection adjustment assembly; 201. Connection block; 202. Rotating rod; 203. Fixing plate; 204. Slot; 205. Fixing seat; 206. First spring; 207. First pin; 208. Connecting seat; 209. Second spring; 210. Second pin; 211. Block; 3. Connecting laminated busbar; 4. Heat sink. DETAILED DESCRIPTION

[0025] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] Example 1

[0027] like Figures 1 to 4As shown, a quick overlap structure includes a laminated busbar main body 1, a connection adjustment component 2 is connected to the side of the laminated busbar main body 1, and a connection laminated busbar 3 is installed on the other side of the connection adjustment component 2; the connection adjustment component 2 includes a connecting block 201, a rotating rod 202, a fixing plate 203, a slot 204, a fixing seat 205, a first spring 206, a first latch 207, a connecting seat 208, a second spring 209, a second latch 210, and a clamping block 211. The connection method of the laminated busbar 3 and the laminated busbar main body 1 is simple and convenient, so as to facilitate quick plugging and fixing. At the same time, the angle of the laminated busbar 3 can be adjusted to ensure that the user can adjust it according to the installation requirements. The connecting block 201 forms a rotating structure with the laminated busbar main body 1 through the rotating rod 202, and the connecting block 201 forms a detachable structure with the laminated busbar main body 1 through the first latch 207 and the slot 204. The first latch 207 is connected to the fixing seat through the first spring 206 The seat 205 constitutes an elastic structure, and two fixing seats 205 are symmetrically arranged about the vertical center axis of the connecting block 201. The connecting laminated busbar 3 forms a locking structure with the connecting block 201 through the locking block 211, and the locking block 211 forms a locking structure with the connecting block 201 through the second latch 210, and the second latch 210 forms an elastic structure with the connecting seat 208 through the second spring 209; the connecting laminated busbar 3 can be connected to the laminated busbar body 1 through the second spring 209 and the second latch 210. The connection method is simple and convenient, which facilitates quick plugging and fixing. The number of connected laminated busbars 3 can be easily increased or reduced, and different power demand scenarios can be flexibly responded to. At the same time, by providing a rotating rod 202, the angle of the connected laminated busbar 3 can be adjusted to ensure that the user can adjust the installation angle of the connected laminated busbar 3 according to installation requirements, and the angle of the connected laminated busbar 3 can be fixed by the first latch 207.

[0028] like Figure 1 、 Figure 5 and Figure 6As shown, a laminated busbar includes a heat sink 4 arranged on the outer wall of the laminated busbar body 1, the laminated busbar body 1 includes a conductive layer 101, an intermediate insulating layer 102, an outer wall insulating layer 103, and a protective layer 104. The laminated busbar body 1 is separated by an intermediate insulating layer 102 or an outer wall insulating layer 103 between each conductive layer 101 to ensure electrical isolation between each layer. The heat sink 4 is arranged at equal intervals about the outer wall of the laminated busbar body 1, and the cross-sectional shape of the heat sink 4 is set to "L" shape, and the material of the heat sink 4 is set to aluminum-copper alloy, and the material of the intermediate insulating layer 102 and the outer wall insulating layer 103 is set to aluminum-copper alloy. The material of the protective layer 104 is set to epoxy resin, and the material of the protective layer 104 is set to high emissivity material; each conductive layer 101 is separated by an intermediate insulating layer 102 or an outer wall insulating layer 103, and the material of the intermediate insulating layer 102 and the outer wall insulating layer 103 is set to epoxy resin. Epoxy resin has high dielectric properties, which means that it can store energy in an electric field. At the same time, it has a very high resistivity and can effectively prevent current from passing through, thereby providing a good insulation effect. In addition, a protective layer 104 is provided to prevent the laminated busbar body 1 from being corroded, oxidized and mechanically damaged by the external environment during use.

[0029] Working principle: First, an intermediate insulating layer 102 or an outer wall insulating layer 103 is provided between each conductive layer 101 in the laminated busbar body 1 to ensure electrical isolation between each layer, wherein the intermediate insulating layer 102 and the outer wall insulating layer 103 are made of epoxy resin. Since epoxy resin has high dielectric properties, it means that it can store energy in the electric field and has a high resistivity, which can effectively prevent the passage of current, thereby providing a good insulation effect. In addition, a protective layer 104 is provided on the surface of the laminated busbar body 1. The protective layer 104 is made of a high emissivity material to prevent the laminated busbar body 1 from being corroded, oxidized and mechanically damaged by the external environment during use. On the other hand, a heat sink 4 is provided on the side of the laminated busbar body 1. The material of the heat sink 4 is set to be an aluminum-copper alloy. Copper is an excellent thermal conductor with a thermal conductivity much higher than that of aluminum. Adding copper to aluminum can significantly improve the thermal conductivity of the alloy, thereby enhancing its heat dissipation capacity. The rapid thermal diffusion ability of the aluminum-copper alloy helps to quickly disperse the concentrated heat to a larger surface area, thereby improving the heat dissipation efficiency.

[0030] Next, when it is necessary to connect the connecting laminated busbar 3 to the laminated busbar body 1, the second latch 210 can be toggled. At this time, the second latch 210 will be retracted into the connecting seat 208 by squeezing the second spring 209. Then the block 211 can be placed into the connecting block 201. At this time, the second latch 210 is released. The second latch 210 will be extended from the connecting seat 208 under the elastic force of the second spring 209, thereby connecting and fixing the connecting laminated busbar 3 to the laminated busbar body 1. When the angle of the connecting laminated busbar 3 needs to be adjusted during the installation process, At this time, the first latch 207 can be pulled. At this time, the first latch 207 will be retracted into the fixing seat 205 by squeezing the first spring 206. At this time, the connecting laminated busbar 3 can be rotated on the side of the connecting block 201 by the rotating rod 202. When the angle adjustment of the connecting laminated busbar 3 is completed, the first latch 207 can be released. At this time, the first latch 207 will pop out under the elastic force of the first spring 206, and the first latch 207 is inserted into the hole corresponding to the slot 204 and the side of the laminated busbar body 1. In this way, the angular position of the connecting laminated busbar 3 can be adjusted according to installation needs.

[0031] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.

Claims

1. A quick lap joint structure, characterized in that: It comprises a laminated busbar main body (1), a side of the laminated busbar main body (1) is connected with a connection adjustment component (2), and the other side of the connection adjustment component (2) is installed with a connection laminated busbar (3); The connection adjustment assembly (2) comprises a connection block (201), a side of the connection block (201) is fixedly connected to a rotating rod (202), an outer wall of the connection block (201) is fixedly connected to a fixing plate (203), and a slot (204) is provided inside the fixing plate (203), a side of the fixing plate (203) is connected to a fixing seat (205), a first spring (206) is installed inside the fixing seat (205), and a first latch (207) is connected inside the first spring (206), the other side of the connection block (201) is fixedly connected to a connection seat (208), a second spring (209) is installed inside the connection seat (208), and one end of the second spring (209) is fixedly connected to a second latch (210), and the inside of the connection block (201) is engaged with a clamping block (211).

2. A quick-joint structure according to claim 1, characterized in that: The connecting block (201) forms a rotating structure with the laminated busbar body (1) via a rotating rod (202), and the connecting block (201) forms a detachable structure with the laminated busbar body (1) via a first latch (207) and a slot (204).

3. The quick-joint structure according to claim 1, characterized in that: The first latch (207) forms an elastic structure with the fixing seat (205) through the first spring (206), and two fixing seats (205) are symmetrically arranged about the vertical center axis of the connecting block (201).

4. The quick-joint structure according to claim 1, characterized in that: The connecting laminated busbar (3) forms a snap-fit structure with the connecting block (201) through the snap-fit block (211), and the snap-fit structure with the connecting block (201) through the second latch (210), and the second latch (210) forms an elastic structure with the connecting seat (208) through the second spring (209).

5. A laminated busbar, a quick-connect structure according to any one of claims 1 to 4, characterized in that: The invention comprises a heat sink (4) arranged on the outer wall of a laminated busbar body (1); the laminated busbar body (1) comprises a conductive layer (101); an intermediate insulating layer (102) is arranged at the bottom of the conductive layer (101); an outer wall insulating layer (103) is arranged at the top of the conductive layer (101); and a protective layer (104) is connected to the outer wall of the outer wall insulating layer (103).

6. The laminated busbar according to claim 5, characterized in that: The heat sinks (4) are arranged at equal intervals with respect to the outer wall of the laminated busbar body (1), and the cross-sectional shape of the heat sinks (4) is set to be "L"-shaped, and the material of the heat sinks (4) is set to be an aluminum-copper alloy.

7. The laminated busbar according to claim 5, characterized in that: The material of the intermediate insulating layer (102) and the outer wall insulating layer (103) is set to epoxy resin, and the material of the protective layer (104) is set to high emissivity material.

Citation Information

Patent Citations

  • Novel laminated busbar lap joint structure

    CN212751336U