Flat wire motor winding head twisting machine

Abstract

The utility model discloses a flat wire motor winding head twisting machine which comprises a working platform, a motor is arranged at the top end of the working platform, a rotating shaft is fixedly connected to the output end of the motor, a rotating block is fixedly connected to the bottom end of the rotating shaft, a third open groove is formed in the bottom end of the rotating block, and a second open groove is formed in the bottom end of the third open groove. First open grooves are formed in the upper end and the lower end of the rotating block correspondingly, second open grooves are formed in the top ends of the first open grooves, a first pneumatic valve is fixedly connected to one side of each second open groove, a first pneumatic rod is fixedly connected to the output end of each first pneumatic valve, and a first moving block is fixedly connected to one end of each first pneumatic rod. First grooves are formed in the upper end and the lower end of the first moving block correspondingly, a second pneumatic valve is fixedly connected to the other side of the second open groove, and a second pneumatic rod is fixedly connected to the output end of the second pneumatic valve. The first open grooves are formed in the upper end and the lower end of the rotating block, modular mounting points are provided, and the assembly can be adjusted and replaced conveniently according to needs.

Description

Technical Field

[0001] The utility model relates to the technical field of flat wire motor manufacturing, in particular to a flat wire motor winding twisting machine. Background Art

[0002] With the development of motor technology, the requirements for motor performance are becoming increasingly stringent, particularly in terms of efficiency, power density, and reliability. Flat wire motors, due to their unique structural design, demonstrate advantages in these areas, leading to a corresponding increase in demand for flat wire motor winding technology. Modern manufacturing pursues high-efficiency and high-precision production processes, and automated equipment is increasingly being used in production. Flat wire motor winding twisting machines, as automated equipment, can meet this demand. Advances in precision manufacturing technology provide technical support for their design and manufacture. This equipment typically requires precise machining and assembly to ensure accuracy and reliability during operation. Modern control technologies, such as PLCs (Programmable Logic Controllers) and servo motor control systems, enable flat wire motor winding twisting machines to implement complex control logic and precise motion control. These machines combine the advantages of pneumatic and hydraulic systems, achieving precise control of the winding process through precise control of pneumatic valves and hydraulic pumps.

[0003] In actual use, non-modular designs may make operations more complicated because users may need more manual adjustments and settings, which increases the difficulty of operation and the possibility of errors. In the long run, non-modular designs may lead to higher maintenance and upgrade costs because replacing parts or upgrading systems may require more customization. Faced with changing market demands and product specifications, non-modular machines may be difficult to adapt quickly, limiting the flexibility and diversity of production. If the machine design is not flexible enough, it may increase the safety risks of operators in certain operations, especially in cases where rapid adjustment and positioning are required. Non-modular designs may take up more space because they cannot effectively integrate and optimize the layout of various components. The lack of modular design may lead to poor compatibility of the machine with other production equipment or systems, affecting the collaborative work of the entire production line. Due to the lack of flexibility and scalability, non-modular machines may lead to increased production costs in long-term operations, especially when production lines need to be frequently adjusted to adapt to different products. Utility Model Content

[0004] The purpose of the present utility model is to provide a flat wire motor winding twisting machine, which provides a first slot at both ends of the rotating block, provides a modular installation point, and is convenient for adjusting and replacing components according to needs. The second slot at the top of the first slot is connected to the first pneumatic valve on one side and the second pneumatic valve on the other side, thereby realizing precise control of the pneumatic rod. Through the setting of the first pneumatic rod and the second pneumatic rod, a dual pneumatic rod system is realized, which can drive two moving blocks simultaneously or independently, thereby increasing the flexibility and functionality of operation. The first moving block and the second moving block are provided with grooves at both ends, allowing the moving blocks to be precisely positioned in the vertical direction to accommodate workpieces of different sizes. The groove design of the first moving block and the second moving block provides additional stability and adaptability, ensuring precise positioning of the workpiece during the winding process.

[0005] To achieve the above-mentioned purpose, a flat wire motor winding twisting machine is provided, comprising: a working platform, a motor is provided at the top of the working platform, the output end of the motor is fixedly connected to a rotating shaft, the bottom end of the rotating shaft is fixedly connected to a rotating block, a third slot is provided at the bottom end of the rotating block, a first slot is provided at the upper and lower ends of the rotating block, a second slot is provided at the top of the first slot, a first pneumatic valve is fixedly connected to one side of the second slot, a first pneumatic rod is fixedly connected to the output end of the first pneumatic valve, one end of the first pneumatic rod is fixedly connected to the first moving block, a first groove is provided at the upper and lower ends of the first moving block, a second pneumatic valve is fixedly connected to the other side of the second slot, the output end of the second pneumatic valve is fixedly connected to the second pneumatic rod, one end of the second pneumatic rod is fixedly connected to the second moving block, and a second groove is provided at the upper and lower ends of the second moving block;

[0006] The top end of the motor is fixedly connected to a hydraulic rod, and the top end of the hydraulic rod is fixedly connected to an output end of a hydraulic pump.

[0007] According to the flat wire motor winding twisting machine, the hydraulic pump is penetrated by a support plate, the bottom end of the support plate is fixedly connected to the support column, and the bottom end of the support column is fixedly connected to the working platform, and the top end of the working platform is fixedly connected to a workpiece limiting ring.

[0008] According to the flat wire motor winding twisting machine, the motor cooperates with the hydraulic rod and the rotating shaft, and the bottom end of the rotating block cooperates with the third slot.

[0009] According to the flat wire motor winding twisting machine, the number of the first slots is several, and the first slots match the top end of the rotating block.

[0010] According to the flat wire motor winding twisting machine, the first slot and the second slot match each other, and the first pneumatic valve and the first pneumatic rod match each other.

[0011] According to the flat wire motor winding twisting machine, the first pneumatic rod is matched with the inner portion of the second slot, and the first pneumatic rod is matched with the first moving block.

[0012] According to the flat wire motor winding twisting machine, the first moving block cooperates with the interior of the first slot, and the first moving block cooperates with the second moving block.

[0013] According to the flat wire motor winding twisting machine, the first moving block matches the first groove, and the first groove matches the second groove.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] 1. The utility model is set up, and a first slot is provided at both ends of the rotating block, providing a modular installation point, which is convenient for adjusting and replacing components as needed. The second slot at the top of the first slot is connected to the first pneumatic valve on one side and the second pneumatic valve on the other side, thereby realizing precise control of the pneumatic rod. Through the setting of the first pneumatic rod and the second pneumatic rod, a dual pneumatic rod system is realized, which can drive the two moving blocks simultaneously or independently, increasing the flexibility and functionality of the operation. The first moving block and the second moving block are provided with grooves at both ends, allowing the moving blocks to be precisely positioned in the vertical direction to accommodate workpieces of different sizes. The groove design of the first moving block and the second moving block provides additional stability and adaptability, ensuring precise positioning of the workpiece during the winding process.

[0016] 2. The utility model is set up and realizes a compact space layout by directly connecting the output end of the hydraulic pump to the top of the hydraulic rod, saving the space occupied by the equipment. The hydraulic pump directly drives the hydraulic rod, ensuring the high efficiency and response speed of hydraulic power transmission, and improving the working performance of the head twister. The hydraulic system usually has high stability and load capacity. This design can provide stable driving force to ensure that the head twister can work stably under high load. The hydraulic system can achieve precise pressure and flow control, so that the head twister has higher precision when performing fine operations. By adjusting the output of the hydraulic pump, the extension and retraction force of the hydraulic rod can be adjusted to meet the processing requirements of materials with different hardness and thickness.

[0017] Additional aspects and advantages of the present invention will be given in part in the following description and will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0019] Figure 1This is a three-dimensional view of a flat wire motor winding twisting machine of the utility model;

[0020] Figure 2 This is a front view of a flat wire motor winding twisting machine of the utility model;

[0021] Figure 3 This is a partial cross-sectional perspective view of a flat wire motor winding twisting machine according to the present invention;

[0022] Figure 4 For this utility model Figure 3 A magnified view of the structure at center A;

[0023] Figure 5 For this utility model Figure 3 Enlarged view of the structure at point B in the middle.

[0024] In the figure: 1. working platform; 2. workpiece limiting ring; 3. support column; 4. support plate; 5. first slot; 6. second slot; 7. first pneumatic valve; 8. first pneumatic rod; 9. first moving block; 10. first groove; 11. second pneumatic valve; 12. second pneumatic rod; 13. second moving block; 14. second groove; 15. rotating block; 16. third slot; 17. rotating shaft; 18. motor; 19. hydraulic rod; 20. hydraulic pump. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the utility model.

[0026] See also Figure 1-5The utility model provides a technical solution: a flat wire motor winding twisting machine, comprising: a working platform 1, a motor 18 is provided at the top of the working platform 1, the motor 18 serves as a power source, and provides the required power for the entire twisting machine, the output end of the motor 18 is fixedly connected to a rotating shaft 17, and the rotating shaft 17 transmits the power of the motor 18 to other components to realize mechanical movement, the bottom end of the rotating shaft 17 is fixedly connected to a rotating block 15, and the rotating block 15 realizes its rotational movement through the connection with the rotating shaft 17 to adapt to different working requirements, and a third slot 16 is provided at the bottom end of the rotating block 15, and the third slot 16 provides the rotating block 15 with an additional rotation or positioning function for the positioning and fixing of the flat wire motor, and the upper and lower ends of the rotating block 15 Each of them is provided with a first slot 5, which provides a positioning or fixing point in the upper and lower directions for the rotating block 15, thereby increasing its flexibility and adaptability. A second slot 6 is provided at the top of the first slot 5, which may be used for further positioning or fixing, thereby increasing the stability and accuracy of the mechanical structure. A first pneumatic valve 7 is fixedly connected to one side of the second slot 6, which controls the airflow of the pneumatic system and is used to drive the pneumatic rod to perform corresponding actions. A first pneumatic rod 8 is fixedly connected to the output end of the first pneumatic valve 7, which realizes a telescopic action through the control of the pneumatic valve 7, thereby pushing or pulling related components. A first moving block 9 is fixedly connected to one end of the first pneumatic rod 8, which realizes a telescopic action through the control of the pneumatic valve 7, thereby pushing or pulling related components. The movement in the first slot 5 is to adapt to different working positions. The upper and lower ends of the first moving block 9 are provided with first grooves 10. The first grooves 10 provide additional positioning or fixing points for the first moving block 9, which may be used for cooperation with other components. The other side of the second slot 6 is fixedly connected to a second pneumatic valve 11. The second pneumatic valve 11 is similar to the first pneumatic valve 7. It controls the airflow of another pneumatic system and drives the second pneumatic rod to move. The output end of the second pneumatic valve 11 is fixedly connected to a second pneumatic rod 12. The second pneumatic rod 12 realizes telescopic action through the control of the second pneumatic valve 11 and works in conjunction with the first pneumatic rod 8. One end of the second pneumatic rod 12 is fixedly connected to a second moving block 13. The second moving block 13 is moved by the second pneumatic rod 12. Drive, realize movement in the second groove 14, cooperate with the first moving block 9 to complete a specific task, the second moving block 13 is provided with a second groove 14 at the upper and lower ends, the second groove 14 provides a positioning or fixing point for the second moving block 13, and may be used for cooperation or fixation with other components. The top of the motor 18 is fixedly connected to the hydraulic rod 19, and the hydraulic rod 19 is driven by the motor 18 to realize the force transmission of the hydraulic system, which is used to provide additional power or pressure. The top of the hydraulic rod 19 is fixedly connected to the output end of the hydraulic pump 20, and the hydraulic pump 20 realizes the delivery and pressure control of the hydraulic oil through the connection of the hydraulic rod 19, providing the required hydraulic power for the system. The hydraulic pump 20 passes through the support plate 4, and the support plate 4 provides support and fixation for the hydraulic pump 20.To ensure its stable operation, the bottom end of the support plate 4 is fixedly connected to the support column 3, and the support column 3 is connected to the hydraulic pump 20 through the support plate 4 to provide further support and stability. The bottom end of the support column 3 is fixedly connected to the working platform 1, and the working platform 1 provides basic support for the support column 3 to ensure the stability of the entire mechanical structure. The top of the working platform 1 is fixedly connected to the workpiece limiting ring 2, which is used to fix and limit the position of the workpiece to ensure the accuracy and safety of the processing process. The motor 18 cooperates with the hydraulic rod 19 and the rotating shaft 17. This cooperation realizes the motor power The transmission and control of hydraulic power provide a composite power source for the twisting machine. The bottom end of the rotating block 15 cooperates with the third slot 16. This cooperation may be used to position or fix the rotating block 15 to ensure its stability during operation. The number of first slots 5 is several. Multiple first slots 5 provide more positioning points, which increases the flexibility and adaptability of the mechanical structure. The first slot 5 cooperates with the top of the rotating block 15. This cooperation may be used to fix or position the rotating block 15 to ensure its stability during rotation. The first slot 5 cooperates with the second slot 6. This cooperation may be used to achieve coordinated movement or positioning between the first slot 5 and the second slot 6. The first pneumatic valve 7 and the first pneumatic rod 8 cooperate. This cooperation realizes the control of the pneumatic system and controls the movement of the pneumatic rod 8 through the pneumatic valve 7. The first pneumatic rod 8 cooperates with the internal direction of the second slot 6. This cooperation may be used for the stable movement or positioning of the first pneumatic rod 8 in the second slot 6. The first pneumatic rod 8 and the first moving block 9 cooperate. This cooperation realizes the driving of the first pneumatic rod 8 to the first moving block 9 so that it can move in the first slot 5. The first moving block 9 cooperates with the inside of the first slot 5. This cooperation ensures the stable movement and positioning of the first moving block 9 in the first slot 5. The first moving block 9 and the second moving block 13 cooperate. This cooperation may be used to achieve coordinated movement or positioning between the first moving block 9 and the second moving block 13. The first moving block 9 and the first groove 10 cooperate. This cooperation is used for positioning and fixing the first moving block 9 in the first groove 10. The first groove 10 and the second groove 14 cooperate. This cooperation may be used to achieve coordinated positioning or fixation between the first moving block 9 and the second moving block 13. ,

[0027] Working principle: First, place the working platform 1 in the predetermined position and ensure that it is stable and level, which provides a basis for the stable operation of the entire machine. Fix the bottom end of the support column 3 to the working platform 1 and ensure that the support column is vertical and firm, which helps to maintain the stability of the entire structure. Install the support plate 4 on the top of the support column 3 and ensure that its connection with the support column 3 is stable, which provides a stable installation platform for the hydraulic pump 20. Place the hydraulic pump 20 on the support plate 4 and ensure that it passes through the center hole of the support plate 4, which allows the output force of the hydraulic pump to act directly on the hydraulic rod 19. Connect the bottom end of the hydraulic rod 19 to the output of the hydraulic pump 20. The ends are fixedly connected to ensure the sealing of the hydraulic system and the stability of the connection, which is the key to achieving precise control of the hydraulic pressure. The motor 18 is installed at the bottom end of the hydraulic rod 19 to ensure that it is fixed and aligned with the connection point of the hydraulic rod 19 and the rotating shaft 17. This ensures that the power of the motor can be smoothly transmitted to the rotating shaft. One end of the rotating shaft 17 is fixedly connected to the output end of the motor 18 to ensure smooth power transmission. This is an important part of ensuring the efficiency of the machine operation. The rotating block 15 is installed at the bottom end of the rotating shaft 17 to ensure that it cooperates with the third slot 16, which allows the rotating block to rotate around the rotating shaft. The first slot 5 is opened on the rotating block 15 The upper and lower ends of the first slot 5 are ensured to match the top of the rotating block 15, which provides an installation position for the pneumatic rod. The second slot 6 is installed at the top of the first slot 5, ensuring that one side of it matches the first slot 5, which provides a precise installation point for the pneumatic valve. The first pneumatic valve 7 and the second pneumatic valve 11 are installed on both sides of the second slot 6, ensuring that their output ends are aligned with the connection points of the first pneumatic rod 8 and the second pneumatic rod 12 respectively. This is a key step in achieving pneumatic control. The first pneumatic rod 8 and the second pneumatic rod 12 are fixedly connected to the output ends of the first pneumatic valve 7 and the second pneumatic valve 11 respectively, which ensures that the pneumatic rod can receive the pneumatic valve. According to the control signal, the first moving block 9 and the second moving block 13 are respectively installed on one end of the first pneumatic rod 8 and the second pneumatic rod 12, ensuring that they cooperate with the corresponding first groove 10 and second groove 14, which allows the pneumatic rod to push the moving block to move along the predetermined trajectory, and install the workpiece limiting ring 2 on the top of the working platform 1 to ensure that it is fixed and can limit the position of the workpiece, and ensure that the center of the limiting ring 2 coincides with the center of the rotating block 15, which provides precise positioning and limitation for the workpiece, ensuring accuracy and stability during the processing. Through these precise coordination and installation, the flat wire motor winding twisting machine can achieve efficient and precise processing operations.

[0028] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by ordinary technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A flat wire motor winding twisting machine, comprising: A working platform (1) is characterized in that: a motor (18) is provided at the top of the working platform (1), the output end of the motor (18) is fixedly connected to a rotating shaft (17), the bottom end of the rotating shaft (17) is fixedly connected to a rotating block (15), the bottom end of the rotating block (15) is provided with a third slot (16), the upper and lower ends of the rotating block (15) are both provided with a first slot (5), the top of the first slot (5) is provided with a second slot (6), one side of the second slot (6) is fixedly connected to a first pneumatic valve (7), the first pneumatic valve The output end of (7) is fixedly connected to a first pneumatic rod (8), one end of the first pneumatic rod (8) is fixedly connected to a first moving block (9), upper and lower ends of the first moving block (9) are both provided with first grooves (10), the other side of the second groove (6) is fixedly connected to a second pneumatic valve (11), the output end of the second pneumatic valve (11) is fixedly connected to a second pneumatic rod (12), one end of the second pneumatic rod (12) is fixedly connected to a second moving block (13), and upper and lower ends of the second moving block (13) are both provided with second grooves (14); The top end of the motor (18) is fixedly connected to a hydraulic rod (19), and the top end of the hydraulic rod (19) is fixedly connected to the output end of a hydraulic pump (20).

2. The flat wire motor winding twisting machine according to claim 1, characterized in that: The hydraulic pump (20) is penetrated by a support plate (4), the bottom end of the support plate (4) is fixedly connected to a support column (3), and the bottom end of the support column (3) is fixedly connected to a working platform (1), and the top end of the working platform (1) is fixedly connected to a workpiece limiting ring (2).

3. The flat wire motor winding twisting machine according to claim 1, characterized in that: The motor (18) cooperates with the hydraulic rod (19) and the rotating shaft (17), and the bottom end of the rotating block (15) cooperates with the third slot (16).

4. The flat wire motor winding twisting machine according to claim 1, characterized in that: The number of the first slots (5) is several, and the first slots (5) match the top end of the rotating block (15).

5. The flat wire motor winding twisting machine according to claim 1, characterized in that: The first slot (5) and the second slot (6) are matched, and the first pneumatic valve (7) and the first pneumatic rod (8) are matched.

6. The flat wire motor winding twisting machine according to claim 1, characterized in that: The first pneumatic rod (8) is matched with the inner portion of the second slot (6), and the first pneumatic rod (8) is matched with the first moving block (9).

7. The flat wire motor winding twisting machine according to claim 1, characterized in that: The first moving block (9) cooperates with the interior of the first slot (5), and the first moving block (9) cooperates with the second moving block (13).

8. The flat wire motor winding twisting machine according to claim 1, characterized in that: The first moving block (9) matches the first groove (10), and the first groove (10) matches the second groove (14).

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