Pickled vegetable biscuit cutting and forming device

By designing a kimchi biscuit cutting and forming device, and using motor drive and hydraulic system to achieve automated slices, the measurement error and low efficiency in the kimchi biscuit slice process are solved, and the uniformity and stability of slices are achieved.

CN223219844UActive Publication Date: 2025-08-15SICHUAN TOURISM UNIV
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421776603.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-08-15
Estimated Expiration
2034-07-25

AI Technical Summary

Technical Problem

In the prior art, the slice process of kimchi biscuits has problems such as large measurement errors and low slice efficiency.

Method used

A kimchi biscuit cutting and forming device is designed, which drives the cutting knife to rotate through a motor drive output shaft and gear system, combines a hydraulic cylinder and a belt conveyor to realize the automatic slice of the sheet, and extrude the conveyor belt through balls to ensure the stability and uniformity of the slice.

Benefits of technology

It improves the efficiency of kimchi biscuit slices and the uniformity of slice size, reduces measurement errors, and ensures the stability and accuracy of slices.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223219844U_ABST
    Figure CN223219844U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of biscuit cutting, and particularly relates to a pickle biscuit cutting and forming device which comprises a mounting frame, an output shaft is rotationally connected to the inner wall of the mounting frame, the two ends of the output shaft penetrate through the mounting frame and extend to the outer side of the mounting frame, and a driving shaft is rotationally connected to the inner wall of the mounting frame. The two ends of the driving shaft penetrate through the mounting frame and extend to the outer side of the mounting frame, a plurality of connecting plates are fixedly connected to the circumferential outer wall of the driving shaft, the circumferential outer wall of the driving shaft is sleeved with an output cylinder, a plurality of first cutters are fixedly connected to the circumferential outer wall of the output cylinder, and a plurality of second cutters are fixedly connected to the circumferential outer wall of the output cylinder. The motor drives the output shaft to rotate, the output shaft drives the gear ring to rotate through the gear, the gear ring drives the output cylinder to rotate, and the output cylinder drives the first cutter and the second cutter to rotate, so that slices moving at the top of the conveying belt can be cut off, the slice processing efficiency is improved, and the slice size is more uniform.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of biscuit cutting, and more particularly to a kimchi biscuit cutting and forming device. Background Art

[0002] During the processing of flavored biscuits, you need to pour the weighed low-gluten flour, salt, yeast, and baking powder into a bowl and mix them evenly. Pour in the weighed liquid raw materials, milk and kimchi juice, knead them for a while, then pour in corn oil and knead them into a ball. Then, wait for the dough to rise. After rising, use a rolling pin to flatten it into a thin slice, then use a ruler to measure the required shape, and cut the slice into square biscuits.

[0003] However, the current slicing process is mainly done manually, which requires manual measurement and then manual slicing. Large measurement errors are prone to occur during the measurement process, and slicing errors may also occur. At the same time, the efficiency of measurement and slicing is low. For this reason, we propose a kimchi biscuit cutting and forming device. Utility Model Content

[0004] Based on the above-mentioned technical problem that "large measurement errors are prone to occur in the existing measurement process, and slicing errors will also occur, and the efficiency of measurement and slicing is low", the utility model proposes a kimchi biscuit cutting and forming device.

[0005] The utility model proposes a kimchi biscuit cutting and forming device, which includes a mounting frame, wherein the inner wall of the mounting frame is rotatably connected to an output shaft, and both ends of the output shaft respectively penetrate the mounting frame and extend to the outside thereof, the inner wall of the mounting frame is rotatably connected to a drive shaft, and both ends of the drive shaft respectively penetrate the mounting frame and extend to the outside thereof, a plurality of connecting plates are fixedly connected to the circumferential outer wall of the drive shaft, an output cylinder is sleeved on the circumferential outer wall of the drive shaft, a plurality of first cutters are fixedly connected to the circumferential outer wall of the output cylinder, a plurality of second cutters are fixedly connected to the circumferential outer wall of the output cylinder, the second cutters are respectively cross-fixedly connected to the first cutters, and both ends of the output cylinder are respectively fixedly connected to gear rings, and the two gear rings are respectively engaged with gears.

[0006] Preferably, the outer wall of the mounting frame is fixedly connected to a base, the bottom of the base is fixedly connected to a motor, and the output end of the motor is fixedly connected to the drive shaft.

[0007] Preferably, it further comprises two fixed plates, a belt conveyor is installed between the two fixed plates, and a supporting plate is fixedly connected to the relatively close side of the two fixed plates, and the supporting plate is located in the belt conveyor and supports the conveyor belt.

[0008] Preferably, the top edges on both sides of the support plate are provided with curved surfaces.

[0009] Preferably, the two outer fixed plates are fixedly connected to two support plates, a mounting plate is provided above the belt conveyor, the bottom of the mounting plate is fixedly connected to multiple support plates respectively, the top of the mounting plate is fixedly connected to a hydraulic cylinder, the output end of the hydraulic cylinder passes through the mounting plate and extends to the bottom thereof, the output end of the hydraulic cylinder is fixedly connected to the top of the mounting frame, the top of the mounting frame is fixedly connected to two connecting rods, the tops of the two connecting rods both pass through the mounting plate and are slidably connected to it.

[0010] Preferably, a pressure plate is provided on the top of the two fixed plates, and the top of the two fixed plates is fixedly connected to a guide rod, and the two pressure plates are slidingly connected to the guide rod respectively, and the top of the two fixed plates is rotatably connected to an adjusting handwheel, and the top of the two adjusting handwheels passes through the pressure plate and is threadedly connected to it.

[0011] Preferably, rotatable balls are embedded in the bottom of the two pressing plates, and the balls are in contact with the top of the conveyor belt of the belt conveyor respectively.

[0012] The beneficial effects of the present invention are:

[0013] 1. The motor drives the output shaft to rotate, the output shaft drives the gear ring to rotate through the gear, the gear ring drives the output cylinder to rotate, and the output cylinder drives the first cutter and the second cutter to rotate, so that the slices moving on the top of the conveyor belt can be cut, the slice processing efficiency is improved, and the slice size is more uniform.

[0014] 2. The dough that has been pressed into a sheet is placed on the conveyor belt for conveying. The mounting frame is pushed downward by a hydraulic cylinder, and the mounting frame drives the two connecting rods to slide downward, so that the output cylinder is close to the sheet at the top of the belt conveyor. This design can adjust the position of the first cutter and the second cutter according to the thickness of the sheet.

[0015] 3. By arranging a pressure plate on the top of the fixed plate and installing a ball bearing on the bottom of the pressure plate, the ball bearing can squeeze the top of the conveyor belt on the belt conveyor, so that the conveyor belt can be tightly attached to the support plate, making the sheet more stable and accurate during cutting. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the installation structure of the output cylinder of the utility model;

[0018] Figure 3 This is a schematic diagram of the partial structure of the pressing plate of the utility model;

[0019] Figure 4 It is a structural schematic diagram of the support plate of the utility model.

[0020] In the figure: 1. Fixed plate; 2. Support plate; 3. Mounting plate; 4. Hydraulic cylinder; 5. Connecting rod; 6. Mounting frame; 7. Machine base; 8. Motor; 9. Output shaft; 10. Gear; 11. Drive shaft; 12. Connecting plate; 13. Output cylinder; 14. First cutter; 15. Second cutter; 16. Ring gear; 17. Pressing plate; 18. Ball bearing; 19. Guide rod; 20. Adjusting hand wheel; 21. Belt conveyor; 22. Support plate; 23. Arc surface. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] like Figure 1 and Figure 2 As shown, a kimchi biscuit cutting and forming device includes a mounting frame 6, the inner wall of the mounting frame 6 is rotatably connected to an output shaft 9, both ends of the output shaft 9 respectively pass through the mounting frame 6 and extend to the outside thereof, the inner wall of the mounting frame 6 is rotatably connected to a drive shaft 11, both ends of the drive shaft 11 respectively pass through the mounting frame 6 and extend to the outside thereof, a plurality of connecting plates 12 are fixedly connected to the circumferential outer wall of the drive shaft 11, an output cylinder 13 is sleeved on the circumferential outer wall of the drive shaft 11, a plurality of first cutters 14 are fixedly connected to the circumferential outer wall of the output cylinder 13, a plurality of second cutters 15 are fixedly connected to the circumferential outer wall of the output cylinder 13, and the second cutters 15 are respectively cross-fixed with the first cutters 14 Fixed connection, the two ends of the output cylinder 13 are fixedly connected with a ring gear 16, the two ring gears 16 are respectively engaged with the gear 10, the outer wall of the mounting frame 6 is fixedly connected with the organic base 7, the bottom of the machine base 7 is fixedly connected with the motor 8, the output end of the motor 8 is fixedly connected to the drive shaft 11, the output shaft 9 is driven to rotate by the motor 8, the output shaft 9 drives the ring gear 16 to rotate through the gear 10, and the output cylinder 13 is driven to rotate by the ring gear 16, and the first cutter 14 and the second cutter 15 are driven to rotate by the output cylinder 13, so that the thin slices moving on the top of the belt conveyor 21 can be cut, thereby improving the thin slice processing efficiency and making the slice size more uniform.

[0023] like Figure 1 and Figure 4As shown, it also includes two fixed plates 1, a belt conveyor 21 is installed between the two fixed plates 1, and a support plate 22 is fixedly connected to the relatively close side of the two fixed plates 1. The support plate 22 is located in the belt conveyor 21 and supports the conveyor belt. Arc surfaces 23 are provided on the top edges of both sides of the support plate 22. By setting the arc surface 23, the friction with the edges of the support plate 22 can be reduced.

[0024] like Figure 1 As shown, the two outer fixed plates 1 are fixedly connected to two support plates 2, a mounting plate 3 is provided above the belt conveyor 21, the bottom of the mounting plate 3 is fixedly connected to multiple support plates 2, the top of the mounting plate 3 is fixedly connected to a hydraulic cylinder 4, the output end of the hydraulic cylinder 4 passes through the mounting plate 3 and extends to the bottom thereof, the output end of the hydraulic cylinder 4 is fixedly connected to the top of the mounting frame 6, the top of the mounting frame 6 is fixedly connected to two connecting rods 5, the tops of the two connecting rods 5 both pass through the mounting plate 3 and are slidably connected thereto.

[0025] like Figure 1 and Figure 3 As shown, a pressure plate 17 is provided on the top of each of the two fixed plates 1, and a guide rod 19 is fixedly connected to the top of each of the two fixed plates 1. The two pressure plates 17 are respectively slidably connected to the guide rod 19, and the top of the two fixed plates 1 is rotatably connected to the adjusting handwheel 20. The tops of the two adjusting handwheels 20 pass through the pressure plate 17 and are threadedly connected to it. Rotatable balls 18 are embedded in the bottom of the two pressure plates 17, and the balls 18 are in contact with the top of the conveyor belt of the belt conveyor 21 respectively. By providing a pressure plate 17 on the top of the fixed plate 1 and installing the balls 18 at the bottom of the pressure plate 17, the top of the conveyor belt on the belt conveyor 21 can be squeezed by the balls 18, so that the conveyor belt can be tightly attached to the support plate 22, thereby making the thin film more stable and accurate during cutting.

[0026] Working principle: The dough pressed into thin sheets is placed on the conveyor belt 21 for conveying. The mounting frame 6 is pushed downward by the hydraulic cylinder 4. The mounting frame 6 drives the two connecting rods 5 to slide downward, so that the output cylinder 13 is close to the thin sheet at the top of the belt conveyor 21.

[0027] The motor 8 drives the output shaft 9 to rotate, the output shaft 9 drives the ring gear 16 to rotate through the gear 10, the ring gear 16 drives the output cylinder 13 to rotate, and the output cylinder 13 drives the first cutter 14 and the second cutter 15 to rotate, so that the slices moving on the top of the belt conveyor 21 can be cut, thereby improving the efficiency of slice processing and making the slice size more uniform;

[0028] By providing a pressure plate 17 on the top of the fixed plate 1 and installing a ball 18 at the bottom of the pressure plate 17, the ball 18 can squeeze the top of the conveyor belt on the belt conveyor 21, so that the conveyor belt can be tightly attached to the support plate 22, thereby making the thin film more stable and accurate during cutting.

[0029] It should be noted that the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements that are inherent to such process, method, article or apparatus.

[0030] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A kimchi biscuit cutting and forming device, comprising a mounting frame (6), characterized in that: The inner wall of the mounting frame (6) is rotatably connected to an output shaft (9), and both ends of the output shaft (9) respectively penetrate the mounting frame (6) and extend to the outside thereof. The inner wall of the mounting frame (6) is rotatably connected to a drive shaft (11), and both ends of the drive shaft (11) respectively penetrate the mounting frame (6) and extend to the outside thereof. A plurality of connecting plates (12) are fixedly connected to the circumferential outer wall of the drive shaft (11). An output cylinder (13) is sleeved on the circumferential outer wall of the drive shaft (11). A plurality of first cutters (14) are fixedly connected to the circumferential outer wall of the output cylinder (13). A plurality of second cutters (15) are fixedly connected to the circumferential outer wall of the output cylinder (13), and the second cutters (15) are respectively cross-fixedly connected to the first cutters (14). A gear ring (16) is fixedly connected to both ends of the output cylinder (13), and the two gear rings (16) are respectively engaged with the gear (10).

2. The kimchi biscuit cutting and forming device according to claim 1, characterized in that: The outer wall of the mounting frame (6) is fixedly connected to a base (7), the bottom of the base (7) is fixedly connected to a motor (8), and the output end of the motor (8) is fixedly connected to a drive shaft (11).

3. The kimchi biscuit cutting and forming device according to claim 2, characterized in that: It also includes two fixed plates (1), a belt conveyor (21) is installed between the two fixed plates (1), and a supporting plate (22) is fixedly connected to the relatively close side of the two fixed plates (1), and the supporting plate (22) is located in the belt conveyor (21) and supports the conveyor belt.

4. The kimchi biscuit cutting and forming device according to claim 3, characterized in that: The top edges of both sides of the support plate (22) are provided with curved surfaces (23).

5. The kimchi biscuit cutting and forming device according to claim 4, characterized in that: The two fixed plates (1) are fixedly connected to the two support plates (2) on the outer side. A mounting plate (3) is provided above the belt conveyor (21). The bottom of the mounting plate (3) is fixedly connected to the multiple support plates (2) respectively. The top of the mounting plate (3) is fixedly connected to a hydraulic cylinder (4). The output end of the hydraulic cylinder (4) passes through the mounting plate (3) and extends to the bottom thereof. The output end of the hydraulic cylinder (4) is fixedly connected to the top of the mounting frame (6). The top of the mounting frame (6) is fixedly connected to two connecting rods (5). The tops of the two connecting rods (5) both pass through the mounting plate (3) and are slidably connected thereto.

6. The kimchi biscuit cutting and forming device according to claim 5, characterized in that: The tops of the two fixed plates (1) are both provided with a pressing plate (17), the tops of the two fixed plates (1) are both fixedly connected to a guide rod (19), the two pressing plates (17) are respectively slidably connected to the guide rod (19), the tops of the two fixed plates (1) are rotatably connected to an adjusting hand wheel (20), and the tops of the two adjusting hand wheels (20) pass through the pressing plate (17) and are threadedly connected thereto.

7. The kimchi biscuit cutting and forming device according to claim 6, characterized in that: A rotatable ball (18) is embedded in the bottom of each of the two pressing plates (17), and the ball (18) is in contact with the top of the conveyor belt of the belt conveyor (21).