Purification device for dewatering and deoiling compressed air for spinning

By setting up a partition plate and absorbing cotton structure in the separation box, the oil and water in the compressed air for spinning is efficiently removed, which solves the problems of low efficiency and inconvenient cleaning of the cyclone separator, and improves the spinning quality and working efficiency.

CN223221174UActive Publication Date: 2025-08-15SICHUAN GANYUAN COTTON TEXTILE CO LTD
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Patent Information

Application Number
CN202422288685.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2025-08-15
Estimated Expiration
2034-09-19

AI Technical Summary

Technical Problem

In the prior art, the cyclone separator has a low efficiency in removing droplets with a particle size of less than 300 microns, and the liquid storage container at the bottom of the cyclone separator needs to be cleaned regularly, which is troublesome to operate, affecting the spinning quality and working efficiency.

Method used

The structure is equipped with a partition plate and an absorbent cotton in the separation box. The compressed air separates oil and water through the absorbent cotton between the partition plates. The stepper motor drives the absorbent cotton to rotate and automatically cleans the saturated absorbent cotton through the extrusion plate to achieve uninterrupted water and oil removal operation.

Benefits of technology

The separation efficiency of droplets with particle size of less than 300 microns is improved, the frequency of manual cleaning is reduced, the working efficiency and convenience are improved, and it is suitable for the purification of compressed air for spinning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a compressed air dewatering and deoiling purification device for spinning. The compressed air dewatering and deoiling purification device comprises an air compressor and a separation box. The water and oil removal device has the advantages that the separation box is adopted, compressed air enters the condenser through the first air conveying pipe, moisture and oil drops in the compressed air enter the absorption cotton between the partition plates through the second air conveying pipe, the moisture and the oil drops are absorbed by the absorption cotton, the clean compressed air is discharged along the air outlet pipe, and water and oil removal operation is completed; a stepping motor is started at set intervals to drive unsaturated absorption cotton to rotate to the position between a second gas conveying pipe and a gas outlet pipe, uninterrupted water and oil removal is conducted, the saturated absorption cotton rotates to the position above an extrusion plate, a hydraulic rod extends to push the extrusion plate to move upwards, the extrusion plate extrudes the absorption cotton, and oil and water in the absorption cotton are extruded out; and the liquid enters the bottom box through the filtering holes and is discharged along the liquid discharging pipe, so that automatic cleaning is completed, the trouble of frequent manual cleaning is omitted, and the use convenience is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of compressed air dehydration and deoiling, in particular to a compressed air dehydration and deoiling purification device for spinning. Background Art

[0002] As we all know, the core task of the winding process is to remove defects in the yarn, such as long defects, short defects, different-colored fibers, lint, etc. Every time the winding machine removes a defect, it will use the air twisting system to twist the yarn. If the compressed air contains substances such as oil and water, it will directly affect the quality of the yarn, thereby affecting the company's benefits.

[0003] After searching, it was found that the application number is CN202221707146.6, and the name is a compressed air dehydration and deoiling purification device for spinning. The application proposes a method of separation using a cyclone separator. However, the cyclone separator has a low removal efficiency for droplets with a particle size of less than 300 microns, and the working efficiency can be further improved. At the same time, the liquid collection box at the bottom of the cyclone separator needs to be cleaned and drained regularly, which is also more troublesome and can be further improved.

[0004] Currently, no effective solutions have been proposed for the problems in related technologies. Utility Model Content

[0005] 1. Technical Problems Solved

[0006] In view of the deficiencies in the prior art, the present invention provides a purification device for dewatering and deoiling compressed air for spinning, which has the advantages of being easy to use and having high working efficiency, thereby solving the problems in the above-mentioned background technology.

[0007] 2. Technical Solution

[0008] In order to achieve the above advantages of convenient use and high working efficiency, the specific technical solutions adopted by the utility model are as follows:

[0009] A purification device for dehydrating and deoiling compressed air for spinning, comprising an air compressor and a separation box, wherein the output end of the air compressor is connected to a condenser via a first air supply pipe, and the output end of the condenser is connected to the separation box via a second air supply pipe, and the separation box is rotatably connected to a main shaft, the other end of the separation box is fixedly mounted with a stepper motor, and the output end of the stepper motor is fixedly connected to the other end of the main shaft, and a partition plate is fixedly mounted on the outer surface of the main shaft, and absorbent cotton is filled between the partition plates, the other end of the separation box is connected with an air outlet pipe, and the air outlet pipe is coaxially arranged with the second, the bottom surface of the separation box is fixedly mounted with a bottom box, and the bottom surface of the bottom box is fixedly mounted with a hydraulic rod, and the top surface of the piston rod of the hydraulic rod is fixedly mounted with an extrusion plate, the surface of the extrusion plate is provided with filter holes, and the bottom surface of the separation box is provided with a through groove for the movement of the extrusion plate.

[0010] Furthermore, the partition plates are arranged in multiple groups at equal angles along the central axis of the main shaft, and the interval angles of the partition plates match the step angles of the stepping motor.

[0011] Furthermore, the gap size of the absorbent cotton is less than 300 microns, and the outer wall of the absorbent cotton abuts against the inner wall of the separation box and the surface of the partition plate.

[0012] Furthermore, the separation box, the main shaft and the stepping motor are coaxially arranged, and both ends of the main shaft are rotatably connected to both ends of the separation box through sealed bearings.

[0013] Furthermore, a sealing strip is fixedly connected to the edge of the partition plate, and the sealing strip is in sliding contact with the inner wall of the separation box.

[0014] Furthermore, the bottom surface of the separation box is fixedly mounted with supporting legs, and the supporting legs are arranged in multiple groups.

[0015] Furthermore, an outer sleeve is fixedly sleeved on the outer side of the cylinder body of the hydraulic rod, and the piston rod of the hydraulic rod passes through the outer sleeve and is in sliding contact with the top surface of the outer sleeve.

[0016] Furthermore, a drainage pipe is connected through the bottom surface of the bottom box, and a valve is installed on the surface of the drainage pipe.

[0017] (3) Beneficial effects

[0018] Compared with the prior art, the present invention provides a purification device for dewatering and deoiling compressed air for spinning, which has the following beneficial effects:

[0019] (1) The utility model adopts a separation box, which is provided with partition plates inside, and absorbent cotton is filled between the partition plates. Compressed air enters the condenser through the first air supply pipe, and moisture and oil droplets in the compressed air enter the absorbent cotton between the partition plates through the second air supply pipe. The moisture and oil droplets are absorbed by the absorbent cotton, and the clean compressed air is discharged along the air outlet pipe to complete the dehydration and deoiling operation. The stepper motor starts at regular intervals to drive the unsaturated absorbent cotton to rotate between the second air supply pipe and the air outlet pipe for uninterrupted dehydration and deoiling. The saturated absorbent cotton rotates to the top of the extrusion plate, and the hydraulic rod extends to push the extrusion plate upward. The extrusion plate squeezes the absorbent cotton, and the oil and water inside the absorbent cotton are squeezed out and pass through the filter hole into the bottom box and are discharged along the drain pipe to complete automatic cleaning, eliminating the trouble of frequent manual cleaning and improving the convenience of use.

[0020] (2) The utility model adopts absorbent cotton, which can adjust the filtration separation efficiency by customizing the gap size. Compared with the cyclone separator, the separation efficiency is higher for diameters less than 300 microns, and it is more suitable for oil-water separation, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0022] Figure 1 This is a schematic structural diagram of a purification device for dewatering and deoiling compressed air used for spinning proposed by the utility model;

[0023] Figure 2 This is a schematic diagram of the internal structure of the separation box proposed by the utility model;

[0024] Figure 3 This is a schematic diagram of the external structure of the separation box proposed by the utility model;

[0025] Figure 4 It is a structural schematic diagram of the extruded plate proposed by the utility model.

[0026] In the picture:

[0027] 1. Air compressor; 2. First air pipe; 3. Condenser; 4. Second air pipe; 5. Separation box; 6. Main shaft; 7. Partition plate; 8. Sealing strip; 9. Stepper motor; 10. Exhaust pipe; 11. Bottom box; 12. Hydraulic rod; 13. Drain pipe; 14. Extrusion plate; 15. Outer sleeve; 16. Support leg; 17. Absorbent cotton; 18. Filter hole; 19. Valve. DETAILED DESCRIPTION

[0028] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. By referring to these contents, ordinary technicians in this field should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0029] According to an embodiment of the present utility model, a purification device for dewatering and deoiling compressed air for spinning is provided.

[0030] The present invention will now be further described with reference to the accompanying drawings and specific embodiments. Figure 1-4As shown, according to an embodiment of the present invention, a purification device for dehydrating and deoiling compressed air for spinning comprises an air compressor 1 and a separation box 5. The output end of the air compressor 1 is connected to a condenser 3 through a first air supply pipe 2. The air compressor 1 and the condenser 3 are both common structures in the art and will not be described in detail here. The output end of the condenser 3 is connected to the separation box 5 through a second air supply pipe 4, and the separation box 5 is internally rotatably connected to a main shaft 6. The main shaft 6 and the second air supply pipe 4 are staggered. A stepper motor is fixedly installed on the other end of the separation box 5. The output end of the stepper motor 9 is fixedly connected to the other end of the main shaft 6, and a partition plate 7 is fixedly installed on the outer surface of the main shaft 6. The partition plates 7 are filled with absorbent cotton 17. The other end of the separation box 5 is connected with an outlet pipe 10, and the outlet pipe 10 is coaxially arranged with the second. The bottom surface of the separation box 5 is fixedly installed with a bottom box 11, and the bottom surface of the bottom box 11 is fixedly installed with a hydraulic rod 12, and the top surface of the piston rod of the hydraulic rod 12 is fixedly installed with an extrusion plate 14. The surface of the extrusion plate 14 is penetrated with a filter hole 18, and the bottom surface of the separation box 5 is provided with a filter hole for extrusion. The plate 14 moves through the slot, and the compressed air enters the condenser 3 through the first air pipe 2. The moisture and oil droplets in the compressed air enter the absorbent cotton 17 between the partition plates 7 through the second air pipe 4. The moisture and oil droplets are absorbed by the absorbent cotton 17, and the clean compressed air is discharged along the outlet pipe 10 to complete the dehydration and deoiling operation. The stepper motor 9 starts at regular intervals, driving the unsaturated absorbent cotton 17 to rotate between the second air pipe 4 and the outlet pipe 10 for uninterrupted dehydration and deoiling. The saturated absorbent cotton 17 rotates to the extrusion plate 14. On the other hand, the hydraulic rod 12 extends, pushing the squeezing plate 14 upward, and the squeezing plate 14 squeezes the absorbent cotton 17. The oil and water inside the absorbent cotton 17 are squeezed out, pass through the filter hole 18 into the bottom box 11, and are discharged along the drain pipe 13, completing automatic cleaning, eliminating the trouble of frequent manual cleaning and improving the convenience of use. At the same time, the absorbent cotton 17 can adjust the filtration and separation efficiency by customizing the gap size. Compared with the cyclone separator, the separation efficiency is higher for diameters less than 300 microns, and it is more suitable for oil and water separation, thereby improving work efficiency.

[0031] In one embodiment, multiple groups of partition plates 7 are arranged at equal angles along the central axis of the main shaft 6 , and the interval angles of the partition plates 7 match the step angles of the stepping motor 9 , which facilitates the positioning and rotation of the partition plates 7 and the absorbent cotton 17 .

[0032] In one embodiment, the gap size of the absorbent cotton 17 is less than 300 microns, and the outer wall of the absorbent cotton 17 abuts against the inner wall of the separation box 5 and the surface of the partition plate 7, thereby improving the filtering and absorption efficiency of oil and water, thereby improving work efficiency.

[0033] In one embodiment, the separation box 5, the main shaft 6 and the stepper motor 9 are coaxially arranged, and both ends of the main shaft 6 are rotatably connected to both ends of the separation box 5 through sealed bearings to avoid air leakage.

[0034] In one embodiment, a sealing strip 8 is fixedly connected to the edge of the partition plate 7, and the sealing strip 8 is in sliding contact with the inner wall of the separation box 5 to reduce air leakage.

[0035] In one embodiment, supporting legs 16 are fixedly mounted on the bottom surface of the separation box 5 , and the supporting legs 16 are arranged in multiple groups to facilitate supporting the separation box 5 .

[0036] In one embodiment, an outer sleeve 15 is fixedly sleeved on the outside of the cylinder body of the hydraulic rod 12 , and the piston rod of the hydraulic rod 12 passes through the outer sleeve 15 and slides against the top surface of the outer sleeve 15 , so that the outer sleeve 15 protects the hydraulic rod 12 .

[0037] In one embodiment, a drain pipe 13 is connected to the bottom surface of the bottom box 11, and a valve 19 is installed on the surface of the drain pipe 13 to facilitate the discharge of oil and water.

[0038] Working principle:

[0039] The compressed air enters the condenser 3 through the first air supply pipe 2, and the moisture and oil droplets in the compressed air enter the absorbent cotton 17 between the partition plates 7 through the second air supply pipe 4. The moisture and oil droplets are absorbed by the absorbent cotton 17, and the clean compressed air is discharged along the outlet pipe 10, completing the dehydration and oil removal operation. The stepper motor 9 is started at intervals to drive the unsaturated absorbent cotton 17 to rotate between the second air supply pipe 4 and the outlet pipe 10 for uninterrupted dehydration and oil removal. The saturated absorbent cotton 17 rotates above the squeezing plate 14, and the hydraulic rod 12 extends to push the squeezing plate 14 upward. The squeezing plate 14 squeezes the absorbent cotton 17, and the oil and water inside the absorbent cotton 17 are squeezed out and pass through the filter holes 18 into the bottom box 11 and are discharged along the drain pipe 13, completing automatic cleaning, eliminating the trouble of frequent manual cleaning and improving the convenience of use. At the same time, the absorbent cotton 17 can adjust the filtration and separation efficiency by customizing the gap size. Compared with the cyclone separator, it has higher separation efficiency for diameters less than 300 microns, is more suitable for oil-water separation, and improves work efficiency.

[0040] In the present invention, unless otherwise clearly stipulated and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.

[0041] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A purification device for dewatering and deoiling compressed air for spinning, characterized in that: The invention comprises an air compressor (1) and a separation box (5), wherein the output end of the air compressor (1) is connected to a condenser (3) through a first air delivery pipe (2), and the output end of the condenser (3) is connected to a separation box (5) through a second air delivery pipe (4), and a main shaft (6) is rotatably connected inside the separation box (5), a stepper motor (9) is fixedly mounted on the other end of the separation box (5), and the output end of the stepper motor (9) is fixedly connected to the other end of the main shaft (6), and a partition plate (7) is fixedly mounted on the outer surface of the main shaft (6), and the separation plate (7) is fixedly mounted on the outer surface of the main shaft (6). The spacers (7) are filled with absorbent cotton (17), the other end of the separation box (5) is connected to an air outlet pipe (10), and the air outlet pipe (10) is coaxially arranged with the second one, the bottom surface of the separation box (5) is fixedly mounted with a bottom box (11), and the bottom surface of the bottom box (11) is fixedly mounted with a hydraulic rod (12), and the top surface of the piston rod of the hydraulic rod (12) is fixedly mounted with an extrusion plate (14), the surface of the extrusion plate (14) is penetrated by a filter hole (18), and the bottom surface of the separation box (5) is provided with a through groove for the extrusion plate (14) to move.

2. A purification device for dewatering and deoiling compressed air for spinning according to claim 1, characterized in that: The partition plates (7) are arranged in multiple groups at equal angles along the central axis of the main shaft (6), and the interval angles of the partition plates (7) match the step angles of the stepping motor (9).

3. The device for dewatering and deoiling compressed air for spinning according to claim 1, characterized in that: The void size of the absorbent cotton (17) is less than 300 microns, and the outer wall of the absorbent cotton (17) abuts against the inner wall of the separation box (5) and the surface of the partition plate (7).

4. The device for dewatering and deoiling compressed air for spinning according to claim 1, characterized in that: The separation box (5), the main shaft (6) and the stepping motor (9) are coaxially arranged, and the two ends of the main shaft (6) are rotatably connected to the two ends of the separation box (5) through sealed bearings.

5. The device for dewatering and deoiling compressed air for spinning according to claim 1, characterized in that: A sealing strip (8) is fixedly connected to the edge of the partition plate (7), and the sealing strip (8) is in sliding contact with the inner wall of the separation box (5).

6. The device for dewatering and deoiling compressed air for spinning according to claim 1, characterized in that: The bottom surface of the separation box (5) is fixedly mounted with supporting legs (16), and the supporting legs (16) are arranged in multiple groups.

7. The device for dewatering and deoiling compressed air for spinning according to claim 1, characterized in that: An outer sleeve (15) is fixedly sleeved on the outer side of the cylinder body of the hydraulic rod (12), and the piston rod of the hydraulic rod (12) passes through the outer sleeve (15) and is in sliding contact with the top surface of the outer sleeve (15).

8. The device for dewatering and deoiling compressed air for spinning according to claim 1, characterized in that: The bottom surface of the bottom box (11) is connected through a drain pipe (13), and a valve (19) is installed on the surface of the drain pipe (13).

Citation Information

Patent Citations

  • Purification device for dewatering and deoiling compressed air for spinning

    CN217549266U