Harmful gas treatment device for factory
By designing a factory hazardous gas treatment device that includes adsorption and spraying mechanisms, the problem of poor removal of existing devices is solved, and the secondary purification of harmful gases is achieved, protecting workers' health and reducing environmental pollution.
Patent Information
- Application Number
- CN202422540753.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-10-21
AI Technical Summary
The existing hazardous gas treatment devices used in factories have poor removal of acidic and alkaline hazardous gases, resulting in threats to workers' health and environmental pollution.
A device including a treatment box, a purification box, an adsorption mechanism and a spraying mechanism is designed. The harmful gas is initially treated through the adsorption mechanism, and the ultraviolet lamp decomposes chemical bonds, and then mixes it with the liquid for secondary purification.
The secondary purification of harmful gases has been achieved, which significantly reduces their hazards, protects workers' health and reduces environmental pollution.
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Figure CN223221230U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of harmful gas treatment, in particular to a harmful gas treatment device for factories. Background Art
[0002] With the advancement of science and technology, factories have also developed. During the production process, factories produce a large amount of toxic and harmful gases. Workers will inevitably inhale these gases, which will cause great harm to their bodies. In addition, the increasing emission of harmful gases will seriously interfere with the daily lives of residents, worsen people's living environment, and cause great harm to human health and the ecological environment.
[0003] Harmful gases produced during factory production processes include acidic and alkaline gases, which not only pollute the environment but are also inhaled by workers before being sucked into the air intake. Existing factory-used harmful gas treatment devices are not very effective in removing harmful gases, so there is an urgent need for a factory-used harmful gas treatment device. Utility Model Content
[0004] In view of the above problems, the utility model provides a harmful gas treatment device for factories.
[0005] To achieve the above-mentioned purpose, the utility model provides a harmful gas treatment device for a factory, comprising a treatment box with an open top and a hollow interior, a purification box with a hollow interior, an adsorption mechanism arranged in the treatment box, and a spray mechanism arranged in the purification box. A cover plate is hingedly connected to the top of the treatment box. A connecting pipe is fixedly provided between the treatment box and the purification box, which is connected to the interiors of the two. An air pump is fixedly provided on the connecting pipe. An air inlet pipe connected to the interior of the treatment box is fixedly provided on the side wall of the treatment box away from the purification box. An air outlet pipe connected to the interior of the purification box is fixedly provided on the side wall of the purification box away from the treatment box. A drain pipe is fixedly provided on the side wall of the purification box below the air outlet pipe, and a valve is fixedly provided on the drain pipe.
[0006] The spray mechanism includes a spray assembly, a storage assembly, and a drive assembly. The spray assembly includes a screw arranged at the top of the purification box along the length direction of the purification box, two sliders, a fixed plate arranged parallel to the bottom surface of the purification box and hollow inside, and a plurality of nozzles fixed on the bottom surface of the fixed plate. One end of the screw passes through the side wall of the purification box and is rotatably connected to it, and the other end is rotatably connected to the opposite side wall. The drive assembly drives the screw to rotate. The thread directions of the two ends of the screw are opposite, and the two sliders are respectively threadedly connected to the two ends of the screw. Two first mounting plates are respectively fixed on the bottom surfaces of the two sliders, and a first rotating shaft is fixed between the two first mounting plates. Two groups of second mounting plates are fixed on the top surface of the fixed plate, and the number of each group of second mounting plates is two, and a second rotating shaft is fixed between the two second mounting plates. A connecting rod is rotatably connected between the first rotating shaft and the second rotating shaft located on the same side. The storage assembly includes a liquid storage tank and a liquid storage pipe fixed on the purification box. The two ends of the liquid storage pipe are respectively fixedly connected and communicated with the liquid storage tank and the fixed plate.
[0007] Optionally, the drive assembly includes a motor fixed on the top surface of the purification box, a first pulley fixed on the output shaft of the motor, a second pulley fixed on the end of the screw extending out of the purification box, and a belt, and the belt is sleeved on the first pulley and the second pulley.
[0008] Optionally, the adsorption mechanism includes a first adsorption plate, a second adsorption plate, and a third adsorption plate. The first adsorption plate, the second adsorption plate, and the third adsorption plate are arranged at intervals along the length direction of the processing box, and all three are arranged along the width direction of the processing box.
[0009] Optionally, the first adsorption plate is a solid waste-based activated carbon plate, the second adsorption plate is an activated alumina plate, and the third adsorption plate is a zeolite molecular sieve plate.
[0010] Optionally, the first adsorption plate, the second adsorption plate, and the third adsorption plate are all arranged perpendicular to the bottom surface of the processing box and are clamped on the bottom surface of the processing box.
[0011] Optionally, a plurality of ultraviolet lamps are fixedly installed at the bottom end of the processing box.
[0012] Optionally, a sealing ring is fixedly provided on the bottom surface of the cover plate.
[0013] Optionally, a gas detection alarm is installed on the air intake pipe.
[0014] The beneficial effects of the utility model are:
[0015] When harmful gases approach the treatment box, the gas detection alarm sounds, alerting the operator and activating the vacuum pump. The harmful gases enter the treatment box through the air inlet pipe for initial treatment. After being adsorbed by the adsorption mechanism and irradiated by the ultraviolet lamp, the initially treated gases enter the purification box for secondary treatment. Activating the spray mechanism fully mixes the liquid and gas for purification, and the gas is finally discharged from the outlet pipe. This secondary purification process further reduces the harmfulness of the gas. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0018] Figure 2 It is a partial cross-sectional view to show the adsorption mechanism and the spray mechanism.
[0019] Figure 3 It is a partial cross-sectional view to show the spray assembly and drive assembly.
[0020] Description of Reference Numerals
[0021] 1. Processing box; 11. Cover plate; 12. Air inlet pipe; 13. Gas detection alarm; 2. Purification box; 21. Air outlet pipe; 22. Drain pipe; 221. Valve; 3. Adsorption mechanism; 31. First adsorption plate; 32. Second adsorption plate; 33. Third adsorption plate; 34. Ultraviolet lamp; 4. Spraying mechanism; 41. Spraying assembly; 411. Screw; 412. Slider; 413. Fixed plate; 414. Nozzle; 415. First mounting plate; 416. First rotating shaft; 417. Second mounting plate; 418. Second rotating shaft; 419. Connecting rod; 42. Storage assembly; 421. Liquid storage tank; 422. Liquid storage pipe; 43. Drive assembly; 431. Motor; 432. First pulley; 433. Second pulley; 434. Belt; 5. Connecting pipe; 51. Vacuum pump. DETAILED DESCRIPTION
[0022] The following is a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can also be implemented in other ways different from those described herein, and those skilled in the art can make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0023] Reference Figure 1 and Figure 2A harmful gas treatment device for a factory includes a treatment box 1, a purification box 2, an adsorption mechanism 3, and a spray mechanism 4. The treatment box 1 is in the shape of a rectangular parallelepiped with a hollow interior and an open top, and a cover plate 11 is hingedly connected to the top of the treatment box 1 at the opening. A sealing ring (not shown in the figure) is fixed on the bottom surface of the cover plate 11 along its circumferential surface. The purification box 2 is arranged on one side of the treatment box 1. The purification box 2 is in the shape of a rectangular parallelepiped with a hollow interior. A connecting pipe 5 is fixed between the treatment box 1 and the purification box 2. The two ends of the connecting pipe 5 are respectively connected to the interior of the treatment box 1 and the interior of the purification box 2, and an air pump 51 is fixed on the connecting pipe 5. An air inlet pipe 12 is fixed on the side wall of the treatment box 1 away from the purification box 2. The air inlet pipe 12 is connected to the interior of the treatment box 1, and a gas detection alarm 13 is fixed on the air inlet pipe 12. An air outlet pipe 21 is fixed on the side wall of the purification box 2 away from the treatment box 1, and the air outlet pipe 21 is connected to the interior of the purification box 2. A drain pipe 22 is fixedly mounted on the side wall of the purification box 2, below the outlet pipe 21. A valve 221 is fixedly mounted on the drain pipe 22. An adsorption mechanism 3 is disposed within the treatment box 1 and is used for preliminary adsorption treatment of harmful gases. A spray mechanism 4 is disposed within the purification box 2 and is used for secondary treatment of harmful gases.
[0024] During use, when harmful gas is detected, the gas detection alarm 13 will first sound an alarm to warn the operator, and then start the air extraction pump 51. The harmful gas will enter the treatment box 1 through the air inlet pipe 12 and reach the adsorption mechanism 3, where it can be adsorbed and processed. The adsorbed gas can then enter the purification box 2 through the connecting pipe 5, and the spray mechanism 4 will be started to perform secondary treatment on the gas before it is finally discharged from the air outlet pipe 21. The harmful gas undergoes secondary treatment to reduce the harm it causes.
[0025] The gas detection alarm 13 is a non-essential component. When the gas detection alarm 13 is not provided, the air extraction pump 51 can be started manually or automatically at regular intervals to extract and purify the gas in the factory workshop.
[0026] Reference Figure 2 The adsorption mechanism 3 includes a first adsorption plate 31, a second adsorption plate 32, and a third adsorption plate 33. The first adsorption plate 31 is a solid waste-based activated carbon plate, the second adsorption plate 32 is an activated alumina plate, and the third adsorption plate 33 is a zeolite molecular sieve plate. The first adsorption plate 31, the second adsorption plate 32, and the third adsorption plate 33 are all arranged along the width direction of the processing box 1 and are evenly spaced along the length direction of the processing box 1. The three are arranged perpendicular to the bottom surface of the processing box 1 and are all clamped on the bottom surface of the processing box 1. An ultraviolet lamp 34 is also fixed between the three at the bottom end of the processing box 1.
[0027] During use, the gas enters from the air inlet pipe 12, and will be adsorbed by the first adsorption plate 31, the second adsorption plate 32, and the third adsorption plate 33 in sequence. At the same time, it will also be irradiated by the ultraviolet lamp 34, and finally the vacuum pump is started to enter the purification box 2 for subsequent operations. After using it for a period of time, the cover 11 can also be opened to take out the first adsorption plate 31, the second adsorption plate 32, and the third adsorption plate 33 for cleaning. Among them, the solid waste-based activated carbon plate not only realizes the recycling of waste gas resources, but also can show good adsorption performance in purifying harmful gases; the activated alumina plate is a porous, highly dispersed solid material with a large surface area, which can adsorb some organic gases; the zeolite molecular sieve plate is a crystalline silicate or aluminosilicate with uniform pore size, which can also adsorb harmful gases; the ultraviolet lamp 34 can emit short-wave ultraviolet rays, which can directly destroy the chemical bonds of harmful gases, causing the decomposition of harmful gas molecules.
[0028] Reference Figure 2 and Figure 3 The spray mechanism 4 comprises a spray assembly 41, a storage assembly 42, and a drive assembly 43. The spray assembly 41 includes a screw 411, a slider 412, a fixed plate 413, and a nozzle 414. The screw 411 is arranged along the length of the purification chamber 2 and is located at the top of the purification chamber 2. The end of the screw 411, facing away from the treatment chamber 1, passes through the side wall of the purification chamber 2 and is rotationally connected thereto. The other end is rotationally connected to the opposite side wall of the purification chamber 2. The drive assembly 43 drives the screw 411 to rotate. The threads at both ends of the screw 411 are in opposite directions. There are two sliders 412, each of which is threadedly connected to the screw 411 at opposite ends. Two first mounting plates 415 are fixed to the bottom surfaces of the two sliders 412. The two first mounting plates 415 are spaced apart along the width of the purification chamber 2, and a first rotation axis 416 is fixed between the two first mounting plates 415. The fixed plate 413 is arranged parallel to the bottom surface of the purification chamber 2 and is located below the screw 411. Two sets of second mounting plates 417 are fixed to the top surface of the fixed plate 413. Each set of second mounting plates 417 contains two second mounting plates 417, which are spaced apart along the width of the purification box 2. A second rotation axis 418 is fixed between each set of two second mounting plates 417. A connecting rod 419 is provided between the first rotation axis 416 and the second rotation axis 418 located on the same side, and the ends of the connecting rod 419 are rotatably connected to the first rotation axis 416 and the second rotation axis 418, respectively. The interior of the fixed plate 413 is hollow, and there are multiple nozzles 414, which are evenly fixed to the bottom surface of the fixed plate 413 and communicate with the interior of the fixed plate 413.
[0029] Reference Figure 1 and Figure 2The storage assembly 42 includes a liquid storage tank 421 and a liquid storage pipe 422. Liquid storage tank 421 is fixed to the outer wall of the purification tank 2 near the treatment tank 1 and is used to store liquid that can purify harmful gases. A water pump (not shown) is installed within the liquid storage tank 421. Liquid storage pipe 422 is a flexible hose. One end of the liquid storage pipe 422 is fixedly connected to the liquid storage tank 421, and the other end passes through the side wall of the purification tank 2 and is fixedly connected to the fixed plate 413. Liquid storage pipe 422 communicates with the interiors of the liquid storage tank 421 and the fixed plate 413, respectively.
[0030] Starting the drive assembly 43 can drive the screw 411 to rotate, which can lengthen or shorten the distance between the two sliders 412, so that the fixed plate 413 moves along the height direction of the purification box 2 under the action of the connecting rod 419. The lower end of the vertical stroke of the fixed plate 413 is located above the interface between the connecting pipe 5 and the purification box 2, which makes it easier to mix the liquid and gas and purify the gas. Finally, the gas is discharged from the outlet pipe 21. After opening the valve 221, the liquid is discharged from the drain pipe 22.
[0031] Reference Figure 3 The drive assembly 43 includes a motor 431, a first pulley 432, and a second pulley 433. The motor 431 is fixed to the top surface of the cleanroom 2, near the end of the screw 411 extending out of the cleanroom 2. The output shaft of the motor 431 is parallel to the screw 411. The first pulley 432 is mounted on the output shaft of the motor 431 and is fixedly connected thereto. The second pulley 433 is mounted on the end of the screw 411 extending out of the cleanroom 2 and is fixedly connected thereto. A belt 434 is mounted on the first and second pulleys 432, 433.
[0032] Start the motor 431, and the output shaft of the motor 431 can drive the first pulley 432 to rotate. Since the first pulley 432 and the second pulley 433 are connected by the belt 434, the second pulley 433 can also be driven to rotate, thereby causing the screw 411 to rotate, providing power for the spray assembly 41.
[0033] The operating principle of the present invention is as follows: when harmful gas approaches the treatment box 1, the gas detection alarm 13 will sound to warn the operator, and the vacuum pump 51 will be activated. The harmful gas will enter the treatment box 1 through the air inlet pipe 12 for preliminary treatment. After being adsorbed by the adsorption mechanism 3 and irradiated by the ultraviolet lamp 34, the gas that has undergone preliminary treatment will enter the purification box 2 for secondary treatment. The spray mechanism 4 will be activated to fully mix the liquid and gas for purification, and finally the gas will be discharged from the outlet pipe 21. By performing secondary purification treatment on the gas, the harmfulness of the gas is further reduced.
[0034] Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
Claims
1. A harmful gas treatment device for a factory, characterized by: The invention comprises a treatment box (1) with an opening at the top and a hollow interior, a purification box (2) with a hollow interior, an adsorption mechanism (3) arranged in the treatment box (1), and a spray mechanism (4) arranged in the purification box (2); a cover plate (11) is hingedly connected to the top of the treatment box (1); a connecting pipe (5) is fixedly provided between the treatment box (1) and the purification box (2) and is connected to the interiors of the two boxes; an air pump (51) is fixedly provided on the connecting pipe (5); an air inlet pipe (12) is fixedly provided on the side wall of the treatment box (1) away from the purification box (2) and is connected to the interior thereof; an air outlet pipe (21) is fixedly provided on the side wall of the purification box (2) away from the treatment box (1) and is connected to the interior thereof; a drainage pipe (22) is fixedly provided on the side wall of the purification box (2) below the air outlet pipe (21); and a valve (221) is fixedly provided on the drainage pipe (22); The spray mechanism (4) includes a spray assembly (41), a storage assembly (42), and a drive assembly (43). The spray assembly (41) includes a screw (411) arranged at the top of the purification box (2) along the length direction of the purification box (2), two sliders (412), a fixed plate (413) arranged parallel to the bottom surface of the purification box (2) and hollow inside, and a plurality of nozzles (414) fixed on the bottom surface of the fixed plate (413). One end of the screw (411) passes through the side wall of the purification box (2) and is rotatably connected thereto, and the other end is rotatably connected to the opposite side wall. The drive assembly (43) drives the screw (411) to rotate. The screw threads at the two ends of the screw (411) are in opposite directions, and the two sliders (412) are respectively threadedly connected to the two ends of the screw (411). The two sliders Two first mounting plates (415) are fixedly provided on the bottom surface of the (412), a first rotating shaft (416) is fixedly provided between the two first mounting plates (415), two groups of second mounting plates (417) are fixedly provided on the top surface of the fixed plate (413), the number of each group of second mounting plates (417) is two, and a second rotating shaft (418) is fixedly provided between the two second mounting plates (417), a connecting rod (419) is rotatably connected between the first rotating shaft (416) and the second rotating shaft (418) located on the same side, and the storage assembly (42) includes a liquid storage tank (421) and a liquid storage pipe (422) fixedly provided on the purification box (2), and both ends of the liquid storage pipe (422) are fixedly connected and communicated with the liquid storage tank (421) and the fixed plate (413) respectively.
2. The factory harmful gas treatment device according to claim 1, characterized in that: The driving assembly (43) comprises a motor (431) fixed on the top surface of the purification box (2), a first pulley (432) fixed on the output shaft of the motor (431), a second pulley (433) fixed on the end of the screw (411) extending out of the purification box (2), and a belt (434), wherein the belt (434) is sleeved on the first pulley (432) and the second pulley (433).
3. The harmful gas treatment device for factories according to claim 1, characterized in that: The adsorption mechanism (3) comprises a first adsorption plate (31), a second adsorption plate (32), and a third adsorption plate (33); the first adsorption plate (31), the second adsorption plate (32), and the third adsorption plate (33) are arranged at intervals along the length direction of the processing box (1), and all three are arranged along the width direction of the processing box (1).
4. The factory harmful gas treatment device according to claim 3, characterized in that: The first adsorption plate (31) is a solid waste-based activated carbon plate, the second adsorption plate (32) is an activated alumina plate, and the third adsorption plate (33) is a zeolite molecular sieve plate.
5. The factory harmful gas treatment device according to claim 3, characterized in that: The first adsorption plate (31), the second adsorption plate (32), and the third adsorption plate (33) are all arranged vertically on the bottom surface of the processing box (1) and are clamped on the bottom surface of the processing box (1).
6. The harmful gas treatment device for factories according to claim 1, characterized in that: A plurality of ultraviolet lamps (34) are fixedly provided at the bottom end of the processing box (1).
7. The factory harmful gas treatment device according to claim 1, characterized in that: A sealing ring is fixedly provided on the bottom surface of the cover plate (11).
8. The factory hazardous gas treatment device according to claim 1, characterized in that: A gas detection alarm (13) is fixedly provided on the air inlet pipe (12).