Stirring mechanism for crystalline silicon solid waste smelting

Abstract

The utility model discloses a stirring mechanism for crystalline silicon solid waste smelting, which comprises a smelting furnace body, a stirring mechanism and a controller, the stirring mechanism is arranged above the smelting furnace body, the controller is arranged on the left side of the front end of the stirring mechanism, and the controller is in telecommunication connection with the smelting furnace body and the stirring mechanism; the stirring mechanism further comprises a control mechanism a and a control mechanism b; the control mechanism b for controlling the inclination angle of the blades is arranged on the right side of the control mechanism a for controlling the stirring mechanism to rotate integrally; the control mechanism b further comprises a support b, a driving motor b, a transmission shaft, a bevel gear a, a bevel gear b, blades and a rotating bearing b. The utility model has the function of automatically adjusting the inclination angle of the stirring blade so as to cope with different working conditions; the mixing efficiency and the heating efficiency of the device are further improved; a structure for preventing molten liquid from splashing is arranged, so that raw material waste is prevented.

Description

Technical Field

[0001] The utility model belongs to the technical field of stirring mechanisms, in particular to a stirring mechanism for smelting crystalline silicon solid waste. Background Art

[0002] In polysilicon production, the recycling of solid waste such as waste silicon powder generated during the production process is an important step in the production process. If it is not utilized, it will cause environmental pollution and waste of resources. After being collected and processed, the waste silicon powder can be recycled by smelting it with new silicon powder.

[0003] The prior art, such as that disclosed in Chinese patent (CN208952664U), includes a smelting furnace body, which includes an integrated bottom plate, side plates and cover plates. Heating elements are embedded in the side plates and bottom plates. A reduction motor is provided on the top surface of the cover plate. The output end of the reduction motor is connected to a transmission shaft, and the lower end of the transmission shaft is connected to a rotating shaft. The lower end of the rotating shaft passes through the cover plate and contacts the bottom plate of the smelting furnace body. A boss is fixed on the upper surface of the bottom plate of the smelting furnace body, and a groove is provided in the center of the boss. The bottom surface of the rotating shaft contacts the groove. A number of stirring blades are provided on the outer periphery of the rotating shaft. The stirring blades are rectangular plates, and the plane of the stirring blades has an angle of 30°-45° with the axis of the rotating shaft. The rotating shaft and the stirring blades are both made of heat-conducting material.

[0004] This method has the following defects: 1. The blade inclination angle cannot be adjusted according to different operating conditions; 2. The mixing efficiency of the molten liquid and the heating efficiency of the device have much room for improvement; 3. The molten liquid is easy to splash onto the top cover when stirred vigorously, resulting in waste of raw materials.

[0005] To this end, this article provides a stirring mechanism for crystalline silicon solid waste smelting. Utility Model Content

[0006] In order to solve the above technical problems, the utility model discloses a stirring mechanism for smelting crystalline silicon solid waste. The device can automatically adjust the inclination angle of the stirring blade to cope with different working conditions; further improve the mixing efficiency and heating efficiency of the device; and set a structure to prevent the molten liquid from splashing to prevent waste of raw materials.

[0007] In order to achieve the above technical effects, the present invention provides a stirring mechanism for smelting crystalline silicon solid waste, including a smelting furnace body, a stirring mechanism, and a controller. The stirring mechanism is arranged above the smelting furnace body, and the controller is arranged on the left side of the front end of the stirring mechanism. The controller is electrically connected to the smelting furnace body and the stirring mechanism; the stirring mechanism also includes a control mechanism a and a control mechanism b. The control mechanism b that controls the inclination angle of the blade is arranged on the right side of the control mechanism a that controls the overall rotation of the stirring mechanism; the control mechanism b also includes a support b, a drive motor b, a transmission shaft, a bevel gear a, a bevel gear b, a blade, and a rotating bearing b. The support b is arranged at the upper end of the gear b, the drive motor b is arranged on the support b, the upper end of the transmission shaft is connected to the output end of the drive motor b, the bevel gear a is arranged in the middle of the transmission shaft, the bevel gear b is respectively arranged on both sides of the bevel gear a and meshes with the bevel gear a, the blades are respectively arranged on the left and right sides of the bevel gears b on both sides, and the blades are connected to the bevel gear b through a shaft, and the rotating bearing b is arranged at the end of the transmission shaft and is rotatably connected to the transmission shaft.

[0008] Preferably, the inner wall of the smelting furnace body is provided with flow-disturbing protrusions to enhance the disturbance of the molten liquid during stirring and improve the mixing effect.

[0009] Preferably, the interior of the spoiler protrusion is connected to the heating component, which increases the contact area between the heating component and the molten liquid and improves the heating effect.

[0010] Preferably, a flow stabilizing plate with holes is provided on the upper part of the inner wall of the smelting furnace body to reduce the turbulence effect of the upper molten liquid and prevent the molten liquid from splashing.

[0011] Preferably, the control mechanism a also includes a support a, a drive motor a, a gear a, a gear b, a sleeve, and a rotating bearing a. The drive motor is arranged on the support a, and the output end of the drive motor is connected to the gear a. The gear a is arranged on the left side of the gear b and the gear a is engaged with the gear b. The lower end of the gear b is connected to the upper end of the sleeve. The sleeve extends into the smelting furnace body and the lower end is rotatably connected to the rotating bearing a.

[0012] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0013] The device includes a smelting furnace body, a stirring mechanism, and a controller. The stirring device can automatically adjust the inclination angle of the stirring blade to cope with different working conditions; a turbulent protrusion is set on the inner wall of the smelting furnace body, which has the function of turbulence and heating, further improving the mixing efficiency and heating efficiency of the device; a structure is set inside the smelting furnace body to prevent the molten liquid from splashing, so as to prevent waste of raw materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural diagram of the utility model;

[0015] Figure 2 It is a front view of the utility model;

[0016] Figure 3 It is a schematic diagram of the internal structure of the utility model;

[0017] Figure 4 yes Figure 3 A partial enlarged view of a in the middle;

[0018] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0019] 1. Controller; 2. Flow spoiler; 3. Heating assembly; 4. Flow stabilizer; 5. Support a; 6. Drive motor a; 7. Gear a; 8. Gear b; 9. Sleeve; 10. Rotating bearing a; 11. Support b; 12. Drive motor b; 13. Transmission shaft; 14. Bevel gear a; 15. Bevel gear b; 16. Blade; 17. Rotating bearing b. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without making creative work are within the scope of protection of the present invention.

[0021] like Figures 1 to 4 As shown, the prior art in this embodiment has the following problems: The inventors have found that the prior art has the following defects: First, the blade inclination angle cannot be adjusted according to different operating conditions; Second, the mixing efficiency of the molten liquid and the heating efficiency of the device have a large room for improvement; Third, the molten liquid is easily splashed onto the top cover when stirred vigorously, resulting in waste of raw materials;

[0022] Therefore, the inventor provides a stirring mechanism for crystalline silicon solid waste smelting, including a smelting furnace body, a stirring mechanism, and a controller 1. The stirring mechanism is arranged above the smelting furnace body, and the controller 1 is arranged on the left side of the front end of the stirring mechanism. The controller 1 is connected to the smelting furnace body and the stirring mechanism by telecommunication. The stirring mechanism also includes a control mechanism a and a control mechanism b. The control mechanism b for controlling the inclination angle of the blade 16 is arranged on the right side of the control mechanism a for controlling the overall rotation of the stirring mechanism. The control mechanism b also includes a support b11, a drive motor b12, a transmission shaft 13, a bevel gear a14, and a bevel gear. b15, blades 16, rotating bearing b17, support b11 is set at the upper end of gear b8, drive motor b12 is set on the support b11, the upper end of the transmission shaft 13 is connected to the output end of the drive motor b12, the bevel gear a14 is set in the middle of the transmission shaft 13, the bevel gears b15 are respectively arranged on both sides of the bevel gear a14 and mesh with the bevel gear a14, the blades 16 are respectively arranged on the left and right sides of the bevel gears b15 on both sides, and the blades 16 and the bevel gears b15 are connected by a shaft, and the rotating bearing b17 is set at the end of the transmission shaft 13 and is rotatably connected to the transmission shaft 13.

[0023] By adopting the above scheme, after the solid waste material is put into the smelting furnace for smelting, the operator controls the control mechanism a through the controller 1 to start stirring the molten liquid. During the process, the inclination angle of the blade 16 is controlled by the control mechanism b, and the support b11 rotates with the gear b8. The drive motor b12 drives the bevel gear a14 to rotate through the transmission shaft 13, and the bevel gear a14 drives the bevel gear b15 to rotate, thereby changing the inclination angle of the blades 16 on both sides, thereby achieving the purpose of adjusting the inclination angle of the blade 16 to cope with different smelting conditions. According to the state of the material under different working conditions, the mixing and lifting effect of the material is controlled. At the same time, during the stirring process of the molten liquid, the structure on the inner wall of the smelting furnace enhances the mixing efficiency of the molten liquid when it is stirred, and continues to heat it, thereby improving the heating and smelting efficiency. After sufficient smelting, the kinetic energy generated by the boiling turbulence in the upper layer of the molten liquid will be offset by the flow stabilizer 4 set in the upper layer inside the smelting furnace to prevent splashing.

[0024] Furthermore, the inner wall of the smelting furnace body is provided with a flow-disturbing protrusion 2 to enhance the disturbance of the molten liquid during stirring and improve the mixing effect;

[0025] The spoiler protrusions 2 are arranged on the inner wall of the smelting furnace. When the device stirs the molten liquid, the spoiler protrusions 2 can improve the mixing effect of the materials.

[0026] Furthermore, the interior of the spoiler protrusion 2 is connected to the heating component 3, which increases the contact area between the heating component 3 and the melt and improves the heating effect;

[0027] The interior of the spoiler protrusion 2 is connected to the heating component 3, which not only improves the material mixing effect by contacting with the molten liquid, but also increases the contact area with the material, thereby improving the heating effect.

[0028] Furthermore, a flow stabilizing plate 4 with holes is provided on the upper part of the inner wall of the smelting furnace body to reduce the turbulent flow effect of the upper molten liquid and prevent the molten liquid from splashing;

[0029] The flow stabilizing plate 4 can absorb the kinetic energy generated when the upper molten liquid boils, thereby preventing the upper liquid level from splashing due to boiling and causing waste of raw materials.

[0030] Furthermore, the control mechanism a also includes a support a5, a drive motor a6, a gear a7, a gear b8, a sleeve 9, and a rotating bearing a10. The drive motor is disposed on the support a5, and the output end of the drive motor is connected to the gear a7. The gear a7 is disposed on the left side of the gear b8 and meshes with the gear b8. The lower end of the gear b8 is connected to the upper end of the sleeve 9. The sleeve 9 extends into the smelting furnace body and the lower end is rotatably connected to the rotating bearing a10.

[0031] The driving motor a6 drives the gear a7 to rotate, the gear a7 drives the gear b8 to rotate, and the gear b8 drives the sleeve 9 to rotate on the rotating bearing a10, thereby rotating the stirring mechanism to realize the stirring function.

[0032] In summary, the device includes a smelting furnace body, a stirring mechanism, and a controller 1. The stirring device can automatically adjust the inclination angle of the stirring blade 16 to cope with different working conditions; a structure is provided inside the smelting furnace body to prevent the molten liquid from splashing to prevent the waste of raw materials; a spoiler protrusion 2 is provided on the inner wall of the smelting furnace body, which has the function of spoiling and heating, further improving the mixing efficiency and heating efficiency of the device.

[0033] The working principle of the present invention is as follows: the operator puts the solid waste material into the smelting furnace, and after smelting and heating, the stirring mechanism is started through the controller 1. The driving motor a6 in the control mechanism a drives the gear a7 to rotate, and the gear a7 drives the gear b8 to rotate, so that the sleeve 9 on the gear b8 rotates on the rotating bearing to realize the stirring function of the stirring mechanism. At the same time, the gear b8 drives the driving motor b12 set on the support b11 above the gear b8 to rotate. The driving motor b12 is controlled by the controller 1 to drive the bevel gear a14 on the transmission shaft 13 to rotate, and the bevel gear a14 drives the bevel gears b15 on both sides to rotate. The rotation directions of the bevel gears b15 on both sides are opposite, so that the blades 16 on both sides rotate in opposite directions. In this way, the blades 16 stir the molten liquid so that the molten liquid can be continuously stirred. Stirring and mixing upwards, and adjusting the inclination angle of the blade 16 according to the different working conditions in the smelting furnace; while the stirring mechanism is stirring, the molten liquid is continuously rotating and flipping up and down, and the spoiler protrusions 2 provided on the inner wall of the smelting furnace can enhance the mixing efficiency of the molten liquid, and the part of the spoiler protrusion 2 connected to the heating component 3 can continuously heat the molten liquid, thereby increasing the contact area between the heating component 3 and the molten liquid and improving the heating efficiency; as the molten liquid is fully mixed and heated, the upper layer of the molten liquid will splash under the action of stirring and boiling, and the splashing will stick to the top cover and cause waste of material resources. At this time, the flow stabilizer 4 provided on the upper part of the inner wall of the smelting furnace can offset the kinetic energy generated by stirring and boiling, thereby ensuring the stability of the upper layer of the molten liquid and saving raw material resources; until the smelting is completed and discharged;

[0034] At this point, the working principle of the device has been explained.

[0035] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0036] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A stirring mechanism for smelting crystalline silicon solid waste, comprising a smelting furnace body, a stirring mechanism, and a controller (1), wherein the stirring mechanism is arranged above the smelting furnace body, the controller (1) is arranged on the left side of the front end of the stirring mechanism, and the controller (1) is electrically connected to the smelting furnace body and the stirring mechanism, characterized in that: The stirring mechanism further comprises a control mechanism a and a control mechanism b, wherein the control mechanism b for controlling the inclination angle of the blade (16) is arranged on the right side of the control mechanism a for controlling the overall rotation of the stirring mechanism; the control mechanism b further comprises a support b (11), a drive motor b (12), a transmission shaft (13), a bevel gear a (14), a bevel gear b (15), a blade (16), and a rotating bearing b (17), wherein the support b (11) is arranged at the upper end of the gear b (8), and the drive motor b (12) is arranged on the support b (11). The upper end of the transmission shaft (13) is connected to the output end of the driving motor b (12), the bevel gear a (14) is arranged in the middle of the transmission shaft (13), the bevel gear b (15) is respectively arranged on both sides of the bevel gear a (14) and meshed with the bevel gear a (14), the blade (16) is respectively arranged on the left and right sides of the bevel gears b (15) on both sides, and the blade (16) and the bevel gear b (15) are connected through a shaft, and the rotating bearing b (17) is arranged at the end of the transmission shaft (13) and is rotatably connected to the transmission shaft (13).

2. The stirring mechanism for smelting crystalline silicon solid waste according to claim 1, characterized in that: The inner wall of the smelting furnace body is provided with a flow-disturbing protrusion (2) to enhance the disturbance of the molten liquid during stirring and improve the mixing effect.

3. The stirring mechanism for smelting crystalline silicon solid waste according to claim 2, characterized in that: The interior of the spoiler protrusion (2) is connected to the heating component (3), thereby increasing the contact area between the heating component (3) and the molten liquid and improving the heating effect.

4. The stirring mechanism for smelting crystalline silicon solid waste according to claim 1, characterized in that: A flow stabilizing plate (4) with holes is provided on the upper part of the inner wall of the smelting furnace body to reduce the turbulent flow effect of the upper molten liquid and prevent the molten liquid from splashing.

5. The stirring mechanism for smelting crystalline silicon solid waste according to claim 1, characterized in that: The control mechanism a further comprises a support a (5), a driving motor a (6), a gear a (7), a gear b (8), a sleeve (9), and a rotating bearing a (10). The driving motor is arranged on the support a (5), the output end of the driving motor is connected to the gear a (7), the gear a (7) is arranged on the left side of the gear b (8) and the gear a (7) is meshed with the gear b (8), the lower end of the gear b (8) is connected to the upper end of the sleeve (9), the sleeve (9) extends into the smelting furnace body and the lower end is rotatably connected to the rotating bearing a (10).

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