Reaction kettle for producing environment-friendly insulating paint

Through the design of rotating shaft rod and eccentric wheel set, the problem of uneven mixing of existing reactors is solved, and efficient and uniform mixing and high-quality molding of environmentally friendly insulating coatings are achieved.

CN223221502UActive Publication Date: 2025-08-15ANQING KAILAI POLYMER MATERIALS CO LTD
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Patent Information

Application Number
CN202422261213.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-08-15
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

When the liquid level of the existing coating production reactor is inconsistent, the parallel distribution of the stirring rods leads to uneven mixing and making it difficult to form efficiently.

Method used

A curved frame with an angle distribution of rotating shaft rods is adopted, combined with the rotational operation of the inner shaft bar and the eccentric wheel set, generates vibration force to achieve mixing and vibration forming in the kettle body.

Benefits of technology

It realizes efficient and uniform mixing of materials and high-quality processing of products, and improves the processing efficiency and molding effect of the reactor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a reaction kettle for environment-friendly insulating paint production, which relates to the technical field of environment-friendly insulating paint production, and comprises a frame body assembly and a uniform mixing mechanism, the inner side of the upper part of the frame body assembly is provided with a feeding and discharging bearing part assembled by bolts; a uniform mixing mechanism which is connected in a sleeving manner is arranged on the inner side of the upper part of the feeding and discharging bearing part, the uniform mixing mechanism comprises a variable-speed case, a driving motor, a meshing gear set, a rotating shaft bar, an arc-shaped frame, an end spherical shell, an inner shaft strip and an eccentric wheel set, and the variable-speed case is arranged above the feeding and discharging bearing part; materials can be mixed and formed by mainly utilizing the arc-shaped frame formed by annularly distributing the rotating shaft bars at equal angles, the inner shaft strip and the eccentric wheel set in the end spherical shell are made to rotate, and vibration force generated after rotating operation can achieve the vibration forming effect on the interior of the kettle body shell; and therefore, the high-efficiency and high-quality effect of product processing operation is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of environmentally friendly insulating coating production, in particular to a reaction kettle for producing environmentally friendly insulating coating. Background Art

[0002] Reactors are broadly understood as containers for physical or chemical reactions. Through structural design and parameter configuration of the container, the heating, evaporation, cooling and low-speed mixing functions required by the process are achieved. Reactors are widely used in the fields of petroleum, chemical industry, rubber, pesticides, dyes, medicine and food. They are pressure vessels used to complete processes such as vulcanization, nitration, hydrogenation, hydrocarbonization, polymerization, and condensation.

[0003] When the existing reactor for coating production is in use, such as application number CN202122980914.7, which involves the field of water-based environmentally friendly insulating coating production reactors, it is specifically a water-based environmentally friendly insulating coating production reactor, including a reactor, a lifting reactor that expands the internal area of the reactor is slidably connected to the top of the reactor, and a connecting ring that drives the lifting reactor up and down is fixedly connected to the middle outer wall of the lifting reactor. The beneficial effect is: the utility model uses the structure of gears and gear columns to drive the lifting reactor to slide upward through the connecting ring, and through the sealing ring at the bottom of the lifting reactor and the sealing ring of the reactor, thereby expanding the internal space of the reactor, and through the structure of the pumping plate, when the reactor is running, the inside of the reactor is sealed and separated from the discharge port; however, in the above-mentioned technology, the stirring rods are structured in parallel. When stirring and mixing, when the liquid levels are inconsistent, it is not convenient for the space between the parallels to carry out efficient and uniform mixing and molding. Therefore, the utility model proposes a reactor for environmentally friendly insulating coating production to solve the problems existing in the prior art. Utility Model Content

[0004] In response to the above problems, the utility model proposes a reactor for the production of environmentally friendly insulating coatings. The reactor for the production of environmentally friendly insulating coatings mainly utilizes an arc-shaped frame with rotating shaft rods distributed at equal angles to mix and shape materials, and enables the inner shaft and eccentric wheel group inside the end ball shell to rotate. The vibration force generated after the rotation can achieve the effect of vibration molding in the reactor shell, thereby ensuring the efficient and high-quality processing of the product.

[0005] To achieve the purpose of the utility model, the utility model is implemented through the following technical solutions: a reactor for producing environmentally friendly insulating coatings, comprising a frame assembly and a uniform mixing mechanism, wherein the upper inner side of the frame assembly is provided with a bolted inlet and outlet bearing component, and the upper inner side of the inlet and outlet bearing component is provided with a sleeve-connected uniform mixing mechanism;

[0006] The uniform mixing mechanism includes a speed change case, a driving motor, a meshing gear set, a rotating shaft rod, an arc frame, an end ball shell, an inner shaft bar and an eccentric wheel set. The speed change case is arranged above the feed and discharge bearing components. The interior of the speed change case is provided with a meshing gear set connected to the output end of the driving motor, and the output end of the meshing gear set is provided with a rotating shaft rod, the outer side of the rotating shaft rod is provided with an arc frame, and the outer end of the arc frame is provided with an end ball shell, the interior of the end ball shell is provided with an inner shaft bar, and the outer side of the inner shaft bar is provided with an eccentric wheel set.

[0007] As a preferred embodiment of the present invention, the arc frame and the end ball shell are distributed in a ring around the central axis of the rotating shaft rod, and the eccentric wheel group is circumferentially surrounded by the central axis of the inner shaft.

[0008] As a preferred embodiment of the present invention, the frame assembly includes a pad, an end-to-end frame, a lower connecting frame and an upper connecting frame. The top side of the pad is provided with an end-to-end frame, and the top end side of the end-to-end frame is provided with a lower connecting frame assembled with bolts, and the top end of the lower connecting frame is provided with an upper connecting frame assembled with bolts.

[0009] As a preferred embodiment of the present invention, the feed and discharge supporting components include a kettle shell, a feed port, a first cylinder, a push plug, a top cover, a bottom support plate, a filter screen, a discharge pipe, a valve ring, a second cylinder and a valve plug. The kettle shell is arranged on the inner end side of the lower connecting frame, and a top cover assembled with bolts is provided on the top of the kettle shell.

[0010] As a preferred embodiment of the present invention, a sleeve-connected feed port is provided on the upper side of the kettle shell, and a push plug connected to the output end of the first cylinder is provided on the inner side of the feed port.

[0011] As a preferred embodiment of the present invention, the bottom end of the kettle shell is provided with a bottom support plate assembled with bolts, and a filter screen is provided on the inner side of one end of the bottom support plate, the output end of the bottom support plate is provided with a discharge pipe connected in a sleeve manner, and a valve ring is provided on the inner side of the output end of the discharge pipe, and the rear end of the valve ring is connected with a valve plug connected to the output end of the second cylinder.

[0012] The beneficial effects of the utility model are:

[0013] The utility model mainly utilizes an arc-shaped frame with a rotating shaft rod and a circular equiangular distribution to mix and shape materials, and makes the inner shaft and eccentric wheel group inside the end ball shell rotate. The vibration force generated after the rotation can achieve the effect of vibration molding in the kettle shell, thereby ensuring the high efficiency and high quality of product processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1It is a schematic diagram of the three-dimensional structure of the utility model;

[0015] Figure 2 This is a bottom-up perspective structural diagram of the present invention;

[0016] Figure 3 It is a schematic diagram of the cross-sectional three-dimensional structure of the utility model;

[0017] Figure 4 This is a schematic structural diagram of the uniform mixing mechanism of the present utility model.

[0018] Among them: 1. Frame assembly; 101. Pad; 102. End-to-end frame; 103. Lower connecting frame; 104. Upper connecting frame; 2. Inlet and outlet bearing components; 201. Kettle shell; 202. Feed port; 203. First cylinder; 204. Push plug; 205. Top cover; 206. Bottom support plate; 207. Filter screen; 208. Discharge pipe; 209. Valve ring; 2010. Second cylinder; 2011. Valve plug; 3. Uniform mixing mechanism; 301. Speed change case; 302. Drive motor; 303. Meshing gear set; 304. Rotating shaft rod; 305. Arc frame; 306. End ball shell; 307. Inner shaft; 308. Eccentric wheel set. DETAILED DESCRIPTION

[0019] In order to deepen the understanding of the present invention, the present invention will be further described in detail below in conjunction with embodiments. The embodiments are only used to explain the present invention and do not constitute a limitation on the scope of protection of the present invention.

[0020] according to Figure 1-4 As shown, this embodiment provides a reactor for producing environmentally friendly insulating coatings, comprising a frame assembly 1 and a uniform mixing mechanism 3. A bolted feed-in and feed-out bearing member 2 is provided on the upper inner side of the frame assembly 1, and a sleeve-connected uniform mixing mechanism 3 is provided on the upper inner side of the feed-in and feed-out bearing member 2.

[0021] The uniform mixing mechanism 3 includes a speed change case 301, a drive motor 302, a meshing gear set 303, a rotating shaft rod 304, an arc frame 305, an end ball shell 306, an inner shaft bar 307 and an eccentric wheel group 308. The speed change case 301 is arranged above the feed and discharge supporting component 2. The interior of the speed change case 301 is provided with a meshing gear set 303 connected to the output end of the drive motor 302, and the output end of the meshing gear set 303 is provided with a rotating shaft rod 304, the outer side of the rotating shaft rod 304 is provided with an arc frame 305, and the outer end of the arc frame 305 is provided with an end ball shell 306, the interior of the end ball shell 306 is provided with an inner shaft bar 307, and the outer side of the inner shaft bar 307 is provided with an eccentric wheel group 308.

[0022] The arc frame 305 and the end ball shell 306 are distributed in a ring around the central axis of the rotating shaft rod 304 , and the eccentric wheel group 308 is circumferentially surrounded by the central axis of the inner shaft 307 .

[0023] In this embodiment, when operation is required, the drive motor 302 is used to output power to drive the meshing gear set 303 in the transmission case 301 to operate, so that after the meshing gear set 303 is running, the rotating shaft rod 304 runs at high speed, and the inner shaft 307 and the eccentric wheel set 308 in the end ball shell 306 are rotated to achieve the effect of mixing and vibrating the raw material products, so that the raw material products are mixed and formed.

[0024] The frame assembly 1 includes a pad 101, an end-to-end frame 102, a lower connecting frame 103 and an upper connecting frame 104. The end-to-end frame 102 is arranged on the top side of the pad 101, and the lower connecting frame 103 assembled with bolts is arranged on the top side of the end-to-end frame 102, and the upper connecting frame 104 assembled with bolts is arranged on the top of the lower connecting frame 103.

[0025] In this embodiment, when in use, the end-to-end frame 102 is bolted together with the upper and lower connecting frames 103 and the upper connecting frame 104 to achieve the effect of bolt assembly, so that the pad 101 under the end-to-end frame 102 is supported at the processing site.

[0026] The inlet and outlet supporting components 2 include a kettle shell 201, a feed port 202, a first cylinder 203, a push plug 204, a top cover 205, a bottom support plate 206, a filter screen 207, a discharge pipe 208, a valve ring 209, a second cylinder 2010 and a valve plug 2011. The kettle shell 201 is arranged on the inner end side of the lower connecting frame 103, and a top cover 205 assembled with bolts is provided on the top of the kettle shell 201.

[0027] In this embodiment, since the kettle shell 201 has a certain space, the material can effectively carry the raw materials and water, and the load allows the push plug 204 to close the upper feed port 202 after the output end of the first cylinder 203 outputs and operates.

[0028] A sleeve-connected feed port 202 is provided on one side of the upper portion of the kettle shell 201 , and a push plug 204 connected to the output end of the first cylinder 203 is provided on the inner side of the feed port 202 .

[0029] In this embodiment, when feeding is required, the first cylinder 203 is used to output power to drive the output end to operate, so that the feed port 202 inputs the material to be reacted into the kettle shell 201 through the feed port 202 .

[0030] The bottom end of the kettle shell 201 is provided with a bottom support plate 206 assembled with bolts, and a filter screen cover 207 is provided on the inner side of one end of the bottom support plate 206, and the output end of the bottom support plate 206 is provided with a discharge pipe 208 connected by a sleeve, and the output end of the discharge pipe 208 is provided with a valve ring 209 on the inner side, and the rear end of the valve ring 209 is connected to a valve plug 2011 connected to the output end of the second cylinder 2010.

[0031] In this embodiment, when discharging is required, the second cylinder 2010 is used to output power to drive the output end to operate, so that the valve plug 2011 is separated from the valve ring 209, and the discharge pipe 208 is opened. After the discharge pipe 208 is opened, the material is input into the discharge pipe 208 through the filter cover 207 on the inner side of the bottom support plate 206, and finally the material is discharged through the discharge pipe 208.

[0032] The working principle of the reactor for producing environmentally friendly insulating coatings is as follows: when in use, the end-to-end frame 102 is matched with the upper and lower connecting frames 103 and the upper connecting frame 104 for bolt splicing, so that the inlet and outlet bearing components 2 can achieve the effect of bolt splicing, so that the pad 101 below the end-to-end frame 102 is supported at the processing site. When feeding is required, the first cylinder 203 is used to output power to drive the output end to operate, so that the feed port 202 inputs the material to be reacted into the reactor shell 201 through the feed port 202. Since the reactor shell 201 has a certain space, the material can effectively carry the raw materials and water. The load makes the output end of the first cylinder 203 output and run, and the push plug 204 closes the upper feed port 202. When operation is required , the driving motor 302 is used to output power to drive the meshing gear set 303 in the speed change case 301 to operate, so that after the meshing gear set 303 is running, the rotating shaft rod 304 runs at high speed, so that the inner shaft 307 and the eccentric wheel set 308 in the end ball shell 306 are rotated to achieve the effect of mixing and vibrating the raw material products, so that the raw material products are mixed and formed. When discharging is required, the second cylinder 2010 is used to output power to drive the output end to operate, so that the valve plug 2011 is separated from the valve ring 209, and the discharge pipe 208 is opened. After the discharge pipe 208 is opened, the material is input into the discharge pipe 208 through the filter cover 207 on the inner side of the bottom support plate 206, and finally the material is discharged through the discharge pipe 208.

[0033] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. A reactor for producing environmentally friendly insulating coatings, comprising a frame assembly (1) and a uniform mixing mechanism (3), characterized in that: An inlet and outlet bearing component (2) assembled with bolts is provided on the upper inner side of the frame assembly (1), and a sleeve-connected uniform mixing mechanism (3) is provided on the upper inner side of the inlet and outlet bearing component (2); The uniform mixing mechanism (3) comprises a transmission case (301), a driving motor (302), a meshing gear set (303), a rotating shaft rod (304), an arc frame (305), an end ball shell (306), an inner shaft bar (307) and an eccentric wheel set (308). The transmission case (301) is arranged above the inlet and outlet bearing component (2). The transmission case (301) is provided with a meshing gear set (303) connected to the output end of the driving motor (302) inside, and the output end of the meshing gear set (303) is provided with a rotating shaft rod (304). The outer side of the rotating shaft rod (304) is provided with an arc frame (305), and the outer end of the arc frame (305) is provided with an end ball shell (306). The inner side of the end ball shell (306) is provided with an inner shaft bar (307), and the outer side of the inner shaft bar (307) is provided with an eccentric wheel set (308).

2. The reactor for producing environmentally friendly insulating coating according to claim 1, characterized in that: The arc frame (305) and the end spherical shell (306) are distributed in a ring around the central axis of the rotating shaft rod (304), and the eccentric wheel group (308) is circumferentially surrounded by the central axis of the inner shaft (307).

3. The reactor for producing environmentally friendly insulating coating according to claim 1, characterized in that: The frame assembly (1) includes a cushion block (101), an end-to-end frame (102), a lower connecting frame (103) and an upper connecting frame (104); the end-to-end frame (102) is provided on the top side of the cushion block (101); the lower connecting frame (103) assembled with bolts is provided on the top side of the end-to-end frame (102); and the upper connecting frame (104) assembled with bolts is provided on the top side of the lower connecting frame (103).

4. The reactor for producing environmentally friendly insulating coating according to claim 3, characterized in that: The inlet and outlet bearing component (2) comprises a kettle shell (201), a feed port (202), a first cylinder (203), a push plug (204), a top cover (205), a bottom support plate (206), a filter screen (207), a discharge pipe (208), a valve ring (209), a second cylinder (2010) and a valve plug (2011); the kettle shell (201) is arranged on the inner end side of the lower connecting frame (103); and a top cover (205) assembled with bolts is provided at the top end of the kettle shell (201).

5. The reactor for producing environmentally friendly insulating coating according to claim 4, characterized in that: A sleeve-connected feed port (202) is provided on one side of the upper portion of the kettle shell (201), and a push plug (204) connected to the output end of the first cylinder (203) is provided on the inner side of the feed port (202).

6. The reactor for producing environmentally friendly insulating coating according to claim 4, characterized in that: The bottom end of the kettle shell (201) is provided with a bottom supporting plate (206) assembled with bolts, and a filter screen (207) is provided on the inner side of one end of the bottom supporting plate (206). The output end of the bottom supporting plate (206) is provided with a discharge pipe (208) connected in a sleeve manner, and the output end of the discharge pipe (208) is provided with a valve ring (209) on the inner side, and the rear end of the valve ring (209) is plugged with a valve plug (2011) connected to the output end of the second cylinder (2010).

Citation Information

Patent Citations

  • Water-based environment-friendly insulating paint production reaction kettle

    CN216396358U