Thermal spraying equipment for automobile part machining

The height of the thermally sprayed PLC intelligent console is adjusted through the servo electric cylinder and guide rod structure, which solves the problem of large equipment transportation space, achieves convenient transportation and adapts to the needs of different users, and provides dust-proof and impact-proof protection.

CN223221730UActive Publication Date: 2025-08-15CHINA MACHINE KAIBO SURFACE TECHNOLOGY (JIANGSU) CO LTD
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Patent Information

Application Number
CN202422268708.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-08-15
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

The PLC intelligent control system of existing thermal spraying equipment takes up a lot of space when idle and transported, and cannot be transported by ordinary cars, which is time-consuming and labor-intensive.

Method used

The servo electric cylinder is used to adjust the height of the thermally sprayed PLC intelligent console, combined with the guide rod and positioning groove structure, the height adjustment and fixation of the equipment is realized, adapting to different transportation conditions and user height.

Benefits of technology

It realizes convenient transportation of thermal spray equipment on small cars, avoids the need to use vans, and provides dust and impact protection for the equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223221730U_ABST
Patent Text Reader

Abstract

The utility model discloses thermal spraying equipment for processing automobile parts, which comprises a thermal spraying PLC (programmable logic controller) intelligent console, a display screen is fixedly mounted on the surface of the thermal spraying PLC intelligent console, operation keys are arranged on the lower side of the display screen, and a mounting seat is fixedly arranged at the bottom of the display screen. Guide rods are fixedly arranged on the two sides of the portion, at the bottom of the display screen, of the mounting base, the guide rods are inserted into the supporting frame, and a servo electric cylinder is fixedly mounted on the supporting frame. According to the thermal spraying equipment for automobile part machining, the height of the thermal spraying PLC intelligent console can be adjusted to the minimum through the servo electric cylinder, at the moment, the overall height of the thermal spraying PLC intelligent console can be reduced, the thermal spraying PLC intelligent console can be conveniently transported by using a small automobile, a van truck is not needed, and the thermal spraying equipment is convenient to use. The height of the thermal spraying PLC intelligent console is adjusted to adapt to users with different heights.
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Description

Technical Field

[0001] The utility model relates to the field of thermal spraying equipment, in particular to thermal spraying equipment for processing automobile parts. Background Art

[0002] Automotive parts are subject to constant friction and wear during use. Thermal spraying equipment can create a high-hardness, wear-resistant coating on the surface of these parts. For example, spraying a wear-resistant coating on components like engine piston rings and camshafts can significantly extend their service life. As the piston moves up and down within the cylinder, friction between the piston ring and the cylinder wall is significant. Thermal spraying wear-resistant materials like tungsten carbide can significantly reduce piston ring wear, ensuring engine performance and reliability.

[0003] Taking the SX-8000 thermal spray equipment as an example, it mainly includes a gas safety center, an intelligent dual powder feeding system, a PLC intelligent control system, a supersonic spray gun and a chiller; taking the PLC intelligent control system as an example, its height is relatively high, and it occupies a large space when idle and transported. Especially during transportation, ordinary cars cannot transport it, and a van must be used, which is time-consuming and labor-intensive. Utility Model Content

[0004] The purpose of the utility model is to provide a thermal spraying device for processing automobile parts to solve the defects mentioned in the above background technology.

[0005] To achieve the above-mentioned purpose, a thermal spraying equipment for automobile parts processing is provided, including a thermal spraying PLC intelligent console, a display screen is fixedly installed on the surface of the thermal spraying PLC intelligent console, and operation buttons are provided on the lower side of the display screen, and a mounting seat is fixedly provided at the bottom of the display screen, and guide rods are fixedly provided on both sides of the mounting seat at the bottom of the display screen, the guide rods are inserted into the interior of the support frame, and a servo electric cylinder is fixedly installed on the support frame, and the thermal spraying PLC intelligent console is fixedly installed on the top of the piston rod of the servo electric cylinder, and the bottom of the support frame is welded and fixed to the support seat.

[0006] Preferably, the support seat and the support frame are arranged in an "L" shape, and the support frame is a "U"-shaped structure made of metal material. A connecting seat is fixedly arranged between the support seat and the support frame, and the connecting seat is arranged in a right-angled triangle.

[0007] Preferably, two groups of guide holes are evenly opened inside the support frame, and the guide holes are adapted to the size of the guide rods. At the same time, the two groups of guide rods are respectively inserted into the two groups of guide holes opened on the support frame, and the two groups of guide rods are arranged parallel to the servo electric cylinder.

[0008] Preferably, positioning rails are fixedly installed on both sides of the thermal spraying PLC intelligent console, and positioning grooves are opened inside the positioning rails. At the same time, the surface of the thermal spraying PLC intelligent console is covered with a protective plate.

[0009] Preferably, positioning bars are fixedly installed on both sides of the bottom of the protective plate, and the protective plate is made of acrylic material and has a "U"-shaped cross-section.

[0010] Preferably, the positioning strips are adapted to the sizes of the positioning grooves, and the protective plates are respectively inserted into the positioning grooves opened inside the two sets of positioning rails through the positioning strips on both sides of the bottom, and the cross-sections of the positioning strips and the positioning grooves are both dovetail-shaped.

[0011] Compared with the prior art, the beneficial effects of the present invention are:

[0012] 1. The utility model can adjust the height of the thermal spray PLC intelligent console to the lowest level through the servo electric cylinder. At this time, the overall height of the thermal spray PLC intelligent console can be lowered, making it easy to transport the thermal spray PLC intelligent console using a small car without the need for a van. By adjusting the height of the thermal spray PLC intelligent console, it can adapt to users of different heights.

[0013] 2. In the present invention, after the numerical adjustment on the thermal spraying PLC intelligent console is completed, the protective plate is held in hand, and the positioning bars on both sides of the bottom of the protective plate are respectively inserted into the positioning grooves opened inside the two sets of positioning rails, and the protective plate is positioned and installed on the outside of the display screen and the operation buttons. This can protect the display screen from dust and impact, and avoid misoperation of the operation buttons when they are idle. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a front view schematic diagram of the structure of the utility model;

[0015] Figure 2 for Figure 1 Bottom view of

[0016] Figure 3 for Figure 1 A top view of

[0017] Figure 4 This is a schematic diagram of the thermal spraying PLC intelligent control console;

[0018] Figure 5 for Figure 4 Bottom view of .

[0019] Numbers in the figure: 1. Support base; 2. Connecting base; 3. Support frame; 4. Servo electric cylinder; 5. Guide rod; 6. Thermal spraying PLC intelligent console; 7. Operation button; 8. Display screen; 9. Positioning rail; 10. Positioning groove; 11. Positioning bar; 12. Protective plate. DETAILED DESCRIPTION

[0020] See also Figure 1-5 The utility model provides a thermal spraying equipment for processing automobile parts, including a thermal spraying PLC intelligent console 6, a display screen 8 is fixedly installed on the surface of the thermal spraying PLC intelligent console 6, and an operation button 7 is provided on the lower side of the display screen 8, and a mounting seat is fixedly provided at the bottom of the display screen 8, and guide rods 5 are fixedly provided on both sides of the mounting seat at the bottom of the display screen 8, the guide rods 5 are inserted into the interior of the support frame 3, and a servo electric cylinder 4 is fixedly installed on the support frame 3, and the thermal spraying PLC intelligent console 6 is fixedly installed on the top of the piston rod of the servo electric cylinder 4, and the bottom of the support frame 3 is welded and fixed on the support seat 1.

[0021] Working principle: When the equipment is not in use, start the external switch of the servo electric cylinder 4, and the servo electric cylinder 4 can adjust the height of the thermal spraying PLC intelligent console 6 to the lowest. At this time, the overall height of the thermal spraying PLC intelligent console 6 can be lowered, so that the thermal spraying PLC intelligent console 6 can be transported by a small car without the need for a van. At the same time, when the thermal spraying PLC intelligent console 6 is adjusting its height, the two sets of guide rods 5 at the bottom of the thermal spraying PLC intelligent console 6 are respectively inserted into the two sets of guide holes opened on the support frame 3, which can be adjusted. The thermal spraying PLC intelligent console 6 is limited and guided during lifting and lowering, and the height of the thermal spraying PLC intelligent console 6 is adjusted to adapt to users of different heights; when the numerical adjustment on the thermal spraying PLC intelligent console 6 is completed, the protective plate 12 is held in hand, and the positioning bars 11 on both sides of the bottom of the protective plate 12 are respectively inserted into the positioning grooves 10 opened inside the two sets of positioning rails 9, and the protective plate 12 is positioned and installed on the outside of the display screen 8 and the operation button 7, which can protect the display screen 8 from dust and impact, and avoid misoperation of the operation button 7 when it is idle.

[0022] As a preferred embodiment, the support seat 1 and the support frame 3 are set in an "L" shape, and the support frame 3 is a "U"-shaped structure made of metal material. A connecting seat 2 is fixed between the support seat 1 and the support frame 3, and the connecting seat 2 is set in a right-angled triangle.

[0023] Two sets of guide holes are evenly opened inside the support frame 3, and the guide holes are adapted to the size of the guide rods 5. At the same time, the two sets of guide rods 5 are respectively inserted into the two sets of guide holes opened on the support frame 3, and the two sets of guide rods 5 are arranged parallel to the servo electric cylinder 4.

[0024] As a preferred embodiment, positioning rails 9 are fixedly installed on both sides of the thermal spraying PLC intelligent console 6, and positioning grooves 10 are opened inside the positioning rails 9. At the same time, the surface of the thermal spraying PLC intelligent console 6 is covered with a protective plate 12.

[0025] As a preferred embodiment, positioning bars 11 are fixedly installed on both sides of the bottom of the protective plate 12, and the protective plate 12 is made of acrylic material and has a "U"-shaped cross-section.

[0026] The positioning strips 11 are adapted to the sizes of the positioning grooves 10, and the protective plates 12 are respectively inserted into the positioning grooves 10 opened inside the two sets of positioning rails 9 through the positioning strips 11 on both sides of the bottom. At the same time, the cross-sections of the positioning strips 11 and the positioning grooves 10 are both dovetail-shaped.

Claims

1. A thermal spraying device for processing automobile parts, comprising a thermal spraying PLC intelligent control console (6), characterized in that: A display screen (8) is fixedly mounted on the surface of the thermal spraying PLC intelligent control console (6), and an operating button (7) is provided on the lower side of the display screen (8). A mounting base is fixedly provided at the bottom of the display screen (8), and guide rods (5) are fixedly provided on both sides of the mounting base at the bottom of the display screen (8). The guide rods (5) are plugged into the interior of the support frame (3), and a servo electric cylinder (4) is fixedly mounted on the support frame (3). The thermal spraying PLC intelligent control console (6) is fixedly mounted on the top of the piston rod of the servo electric cylinder (4), and the bottom of the support frame (3) is welded and fixed to the support frame (1).

2. The thermal spraying equipment for automobile parts processing according to claim 1, characterized in that: The support seat (1) and the support frame (3) are arranged in an "L" shape, and the support frame (3) is a "U"-shaped structure made of metal material. A connecting seat (2) is fixedly arranged between the support seat (1) and the support frame (3), and the connecting seat (2) is arranged in a right-angled triangle.

3. The thermal spraying equipment for automobile parts processing according to claim 2, characterized in that: Two groups of guide holes are evenly opened inside the support frame (3), and the guide holes are adapted to the size of the guide rods (5). At the same time, the two groups of guide rods (5) are respectively inserted into the two groups of guide holes opened on the support frame (3). The two groups of guide rods (5) are arranged in parallel with the servo electric cylinder (4).

4. The thermal spraying equipment for automobile parts processing according to claim 1, characterized in that: Positioning rails (9) are fixedly installed on both sides of the thermal spraying PLC intelligent control console (6), and positioning grooves (10) are provided inside the positioning rails (9). At the same time, the surface of the thermal spraying PLC intelligent control console (6) is covered with a protective plate (12).

5. The thermal spraying equipment for automobile parts processing according to claim 4, characterized in that: Positioning bars (11) are fixedly installed on both sides of the bottom of the protective plate (12), and the protective plate (12) is made of acrylic material and has a "U"-shaped cross-section.

6. The thermal spraying equipment for automobile parts processing according to claim 5, characterized in that: The sizes of the positioning strips (11) and the positioning grooves (10) are adapted, and the protective plate (12) is respectively inserted into the positioning grooves (10) opened inside the two sets of positioning rails (9) through the positioning strips (11) on both sides of the bottom, and the cross sections of the positioning strips (11) and the positioning grooves (10) are both dovetail-shaped.