Glue filling tool for outer opening sealing element of intercooler channel

By designing the seal filler tooling for the outer port of the intercooler channel, the deformation problem caused by uneven seal filler is solved, and stable glue fill and efficient production of seals is achieved.

CN223221842UActive Publication Date: 2025-08-15SHAANXI HUANGHE XINXING EQUIP CO LTD
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Patent Information

Application Number
CN202422098862.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-08-15
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

In the prior art, the glue filling method of the sealing member with the outer port of the intercooler channel cannot effectively control the amount of glue filling, resulting in protrusions or concaves on both sides of the seal, affecting the sealing effect and production efficiency.

Method used

Design a glue filling tool for the outer port seal of the intercooler channel, including filling the bottom plate, filling the front plate and filling the back plate, forming a part filling groove, limiting the deformation of the thin wall of the seal, and controlling the overflow of excess filler by filling the bottom plate, ensuring that the seal is fully filled with glue.

Benefits of technology

The seal is fully filled, avoids deformation, improves the glue filling efficiency and sealing effect, meets production needs, and facilitates the clamping, limiting and disassembly of seals.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of intercoolers, in particular to an intercooler channel outer opening sealing element glue filling tool which comprises a filling bottom plate, a filling front baffle and a filling rear baffle. The front filling baffle and the rear filling baffle are both arranged on the filling bottom plate, the rear filling baffle is arranged on the outer side of the front filling baffle in a sleeving mode, a part filling groove is formed between the rear filling baffle and the front filling baffle, and the height of the rear filling baffle is the same as that of the front filling baffle; the part filling groove is defined by the front filling baffle and the rear filling baffle, the sealing piece is conveniently placed, meanwhile, protruding deformation caused by too much filling glue on the thin walls of the two sides of the sealing piece can be limited, and meanwhile the redundant filling glue is limited to overflow from the bottom end face of the sealing piece through the filling bottom plate; excessive filling glue overflows from the top end face of the sealing piece and then is scraped off, sufficient glue filling of the sealing piece can be guaranteed, deformation of the sealing piece is avoided, meanwhile, the glue filling efficiency of the sealing piece can be improved, and actual production requirements are met.
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Description

Technical Field

[0001] The utility model relates to the technical field of intercoolers, in particular to a glue filling tool for an outer opening sealing member of an intercooler channel. Background Art

[0002] The main function of the intercooler is to reduce the temperature of the compressed air and improve the working efficiency of the engine or other equipment; the intercooler channel is used to guide and transmit the compressed air and cool the compressed air in the channel.

[0003] A seal is installed at the outer opening of the intercooler channel to seal the channel when it connects to other components. For example, Chinese invention patent application number 202010090538.1 provides a supercharging structure for a rotary engine, and a schematic diagram of intercooler channel G is disclosed in the accompanying drawings. In this case, the seal is located on the outside of the intercooler channel and is formed by continuously surrounding thin walls to form a U-shaped structure with open upper and lower ends, with glue filling and curing between the thin walls.

[0004] Currently, seals are manually filled with glue. Since the outer wall of the seal is a thin-walled structure, excessive filling will cause the two sides of the seal to bulge outward, while too little filling will cause the two sides of the seal to concave inward, affecting the sealing effect. Therefore, the existing filling method cannot meet the actual production needs of seals. Utility Model Content

[0005] The purpose of the utility model is to provide a tool for filling glue of the sealant at the outer opening of the intercooler channel, so as to solve the technical problem that the current filling glue of the sealant at the outer opening of the intercooler channel cannot meet the production demand.

[0006] To achieve the above purpose, the present invention provides the following technical solutions:

[0007] A glue filling tool for the outer seal of an intercooler channel, comprising a filling base plate, a filling front block and a filling rear block;

[0008] The filling front stop and the filling rear stop are both arranged on the filling bottom plate, and the filling rear stop is sleeved on the outside of the filling front stop to form a parts filling groove between the filling rear stop and the filling front stop. The height of the filling rear stop is the same as that of the filling front stop.

[0009] It is further defined that the filling front stop and the filling rear stop are both detachably connected to the filling bottom plate.

[0010] It is further defined that the filling front block includes a middle front block and two side front blocks, and the two side front blocks are symmetrically arranged on opposite sides of the middle front block with respect to the axis of the parts filling slot.

[0011] It is further defined that the middle front guard and / or the side front guard are detachably connected to the filling bottom plate.

[0012] It is further defined that the filling backstop includes a middle backstop and two side backstops, and the two side backstops are symmetrically arranged on opposite sides of the middle backstop with respect to the axis of the parts filling slot.

[0013] It is further defined that the middle rear block and / or the side rear block are detachably connected to the filling base plate.

[0014] It is further defined that the parts filling groove is a U-shaped structure, the side front block is an L-shaped structure, and the middle front block is connected to the long side of the side front block;

[0015] The middle rear block is a U-shaped structure. The middle rear block is sleeved on the outside of the filling front block, and the side rear blocks are arranged at the ends corresponding to the middle rear block.

[0016] It is further defined that the filling front stop and the filling rear stop are both detachably connected to the filling base plate by fixing screws.

[0017] It is further defined that a positioning pin is also provided on the filling base plate, and the filling front stop and the filling rear stop are also detachably connected to the filling base plate through the positioning pin.

[0018] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0019] 1. The utility model utilizes a filling front stop and a filling rear stop to form a parts filling groove, which is convenient for placing seals and can limit the bulge deformation of the thin walls on both sides of the seal due to excessive filling. At the same time, the filling bottom plate is used to limit the overflow of excess filling from the bottom end face of the seal. The excess filling overflows from the top end face of the seal and is scraped off to ensure that the seal is fully filled with glue, avoid deformation of the seal, and at the same time improve the efficiency of the seal filling to meet actual production needs.

[0020] 2. The utility model disassembles and connects the filling front stop and the filling rear stop to the filling bottom plate, which is convenient for clamping and limiting the seal before filling with glue, and also convenient for disassembling the seal after the filling and curing.

[0021] 3. The filling front stopper and the filling rear stopper of the utility model are both divided into group parts, ensuring that the cured seal is not bumped or stuck with the external structure when disassembling, improving the disassembly reliability of the seal and further meeting the filling requirements of seals of different shapes. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the glue filling tooling for the outer seal of the intercooler channel of the utility model;

[0023] Figure 2 This is a cross-sectional schematic diagram of the glue filling tooling for the outer seal of the intercooler channel of the present invention;

[0024] Figure 3 This is a schematic diagram of the connection between the filling bottom plate and the filling backstop of the utility model;

[0025] In the figure: 1-filling base plate; 2-filling front stop; 3-filling rear stop; 4-parts filling slot; 5-middle front stop; 6-side front stop; 7-middle rear stop; 8-side rear stop; 9-lifting ring; a-fixing screw; b-locating pin. DETAILED DESCRIPTION

[0026] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. The specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention. Specific details such as specific system structures and technologies are proposed in order to more thoroughly understand the embodiments of the present invention. The described embodiments are part of the embodiments of the present disclosure, not all of the embodiments. However, it should be clear to those skilled in the art that the present invention can also be implemented in other embodiments without these specific details. Based on the embodiments in the present disclosure, all other embodiments obtained by those skilled in the art without making creative work are within the scope of protection disclosed by the present invention.

[0027] Example 1

[0028] refer to Figures 1 to 3 This embodiment provides a glue filling tool for the outer seal of the intercooler channel, including a filling base plate 1, a filling front block 2 and a filling rear block 3, wherein the filling front block 2 and the filling rear block 3 are both installed on the filling base plate 1, and the filling rear block 3 is sleeved on the outer side of the filling front block 2.

[0029] At the same time, the front filling block 2 and the rear filling block 3 are arranged at a front-to-back interval, so that a part filling groove 4 matching the shape of the seal is formed between the front filling block 2 and the rear filling block 3, and the bottom of the part filling groove 4 is limited by the filling bottom plate 1, so that the cross-section of the part filling groove 4 in the vertical direction is a U-shaped structure, that is, the top of the part filling groove 4 is open.

[0030] The sealing member is of a U-shaped structure, so the cross section of the parts filling groove 4 in the horizontal direction is also of a U-shaped structure.

[0031] In actual use, the thin wall of the seal can be placed in the part filling groove 4, and the bottom of the thin wall of the seal is in contact with the top end face of the filling base plate 1. Then, the inside of the thin wall of the seal in the part filling groove 4 is filled with glue, and the filling front stop 2 and the filling rear stop 3 respectively limit the deformation of the thin wall of the seal in the horizontal direction, so as to ensure that the seal is fully filled with glue and avoid deformation of the seal due to insufficient glue filling; at the same time, it can also avoid deformation of the seal caused by excessive glue filling, thus meeting the actual production needs of seals.

[0032] During the process of filling the seal with glue, the top end face of the filling front block 2 and the top end face of the filling rear block 3 are flush, and the seal is located in the part filling groove 4. At this time, the top port of the thin wall of the seal can be selected to be flush with the top end face of the filling front block 2 and the top end face of the filling rear block 3, or the top port of the seal can be selected to be slightly lower than the top end face of the filling front block 2 and the top end face of the filling rear block 3; when excess glue overflows through the top port of the seal, the excess glue can be scraped off along the top end face of the filling front block 2 and the top end face of the filling rear block 3, which improves the efficiency of the seal filling while ensuring the consistency of the seal structure and meets actual production needs.

[0033] Further explanation, in order to facilitate the placement of the seal in the part filling groove 4, it is preferred that the filling front block 2 and the filling rear block 3 are both detachably connected to the filling base plate 1, so that when the seal is placed, after installing the filling rear block 3, the thin wall on one side of the seal is in contact with the filling rear block 3, and then the filling front block 2 is connected to the filling base plate 1 to realize the placement of the seal and ensure that the placement of the thin wall of the seal is stable and reliable.

[0034] At the same time, when removing the cured seal, you can also choose to remove the filling front stopper 2, the filling rear stopper 3, or the filling front stopper 2 and the filling rear stopper 3.

[0035] At the same time, in actual use, according to the different structures of the sealing elements, a filling front baffle 2 and a filling rear baffle 3 of corresponding structures can be selected to be connected to the filling base plate 1 to improve the adaptability of the filling base plate 1.

[0036] When there is an inward-turned arc structure at the end of the seal, the filling front block 2 and the filling rear block 3 also need to fit the arc-shaped inward-turned structure at the end of the seal. At this time, it is not convenient to directly remove the filling front block 2 and the filling rear block 3. Therefore, it is selected that the filling front block 2 includes the middle front block 5 and two side front blocks 6, and the filling rear block 3 includes the middle rear block 7 and two side rear blocks 8.

[0037] When in use, the two side front blocks 6 are symmetrically arranged on the opposite sides of the middle front block 5 about the symmetry axis of the middle front block 5. The two side front blocks 6 are L-shaped structures, and cooperate with the middle front block 5 to form a U-shaped structure with a thin wall on the other side of the seal. The short sides of the side front blocks 6 are provided with an arc-shaped inward-turned structure that matches the other side of the thin wall of the seal, and the long sides of the side front blocks 6 are in contact with the middle front block 5.

[0038] Correspondingly, the two side rear guards 8 are opposite to the short sides of the corresponding side front guards 6, the middle rear guard 7 is located outside the middle front guard 5 and outside the long sides of the two side front guards 6, and the corresponding position on the side rear guard 8 is provided with an arc-shaped inward-turned structure that matches the thin-walled side of the seal.

[0039] During actual use, you can choose to connect a side rear block 8 and a middle rear block 7 to the filling base plate 1 in sequence, and then place the thin wall of the seal on the filling base plate 1 and contact it with the end face of the side rear block 8 and the end face of the middle rear block 7, and match the arc-shaped inward-turned structure at one end of the seal with the arc-shaped inward-turned structure on the side rear block 8, and then match the other side rear block 8 with the arc-shaped inward-turned structure at the other end of the seal, and connect the side rear block 8 to the filling base plate 1, and finally install the side front block 6, the middle front block 5 and the other side front block 6 in sequence, and complete the restriction of the thin wall of the seal after forming the part filling groove 4 around it.

[0040] Further explanation: the middle front block 5, the two side front blocks 6, the middle rear block 7 and the two side rear blocks 8 are all detachably connected to the filling base plate 1 by fixing screws a. At the same time, multiple positioning pins b are set on the filling base plate 1. The middle front block 5, the two side front blocks 6, the middle rear block 7 and the two side rear blocks 8 are all positioned on the filling base plate 1 by the positioning pins b to ensure the consistency of the sealing structure.

[0041] At the same time, in order to facilitate the transportation of the sealant after curing, hanging rings 9 are set at the four top corners of the filling base plate 1 to facilitate movement.

[0042] Obviously, the embodiments described above are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.

[0043] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, tasks, devices, components and / or combinations thereof.

[0044] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A glue filling tool for the outer seal of the intercooler channel, characterized in that: It includes a filling base plate (1), a filling front stopper (2) and a filling rear stopper (3); The filling front stop (2) and the filling rear stop (3) are both arranged on the filling bottom plate (1), the filling rear stop (3) is sleeved on the outer side of the filling front stop (2), and a parts filling groove (4) is formed between the filling rear stop (3) and the filling front stop (2), and the height of the filling rear stop (3) is the same as that of the filling front stop (2).

2. The intercooler channel outer sealant filling tool according to claim 1, characterized in that: The filling front stop (2) and the filling rear stop (3) are both detachably connected to the filling bottom plate (1).

3. The glue filling tool for the intercooler channel outer seal according to claim 2, characterized in that: The filling front block (2) comprises a middle front block (5) and two side front blocks (6), and the two side front blocks (6) are symmetrically arranged on opposite sides of the middle front block (5) about the axis of the parts filling slot (4).

4. The glue filling tool for the outer seal of the intercooler channel according to claim 3, characterized in that: The middle front block (5) and / or the side front block (6) are detachably connected to the filling base plate (1).

5. The glue filling tool for the intercooler channel outer seal according to claim 4, characterized in that: The filling backstop (3) comprises a middle backstop (7) and two side backstops (8), and the two side backstops (8) are symmetrically arranged on opposite sides of the middle backstop (7) about the axis of the parts filling slot (4).

6. The glue filling tool for the intercooler channel outer seal according to claim 5, characterized in that: The middle rear block (7) and / or the side rear block (8) are detachably connected to the filling base plate (1).

7. The glue filling tool for the outer seal of the intercooler channel according to claim 6, characterized in that: The parts filling groove (4) is a U-shaped structure, the side front block (6) is an L-shaped structure, and the middle front block (5) is connected to the long side of the side front block (6); The middle rear block (7) is a U-shaped structure. The middle rear block (7) is sleeved on the outside of the filling front block (2), and the side rear blocks (8) are arranged at the ends corresponding to the middle rear block (7).

8. The glue filling tool for the intercooler channel outer seal according to claim 2, characterized in that: The filling front stop (2) and the filling rear stop (3) are both detachably connected to the filling bottom plate (1) via fixing screws (a).

9. The glue filling tool for the intercooler channel outer opening seal according to claim 8, characterized in that: A positioning pin (b) is also provided on the filling base plate (1), and the filling front stop (2) and the filling rear stop (3) are both detachably connected to the filling base plate (1) via the positioning pin (b).

Citation Information

Patent Citations

  • A supercharging structure for a rotary engine

    CN111287843B