Cleaning device for insulator steel foot machining

Abstract

The utility model provides a cleaning device for insulator steel foot processing, which comprises a box body and supporting legs positioned at four corners of the bottom of the box body, and further comprises a distance adjusting component mounted at the bottom of the box body, the clamping mechanisms are symmetrically installed at the adjusting ends of the distance adjusting assemblies and used for clamping the insulator steel feet, first brushes and second brushes which are evenly distributed are arranged between the two sets of clamping mechanisms, and the joints of any set of first brushes and second brushes are connected in a sliding mode; the cleaning assembly is installed in the center of the top of the box body and used for cleaning the insulator steel foot; the drainage grooves are uniformly formed in the bottom of the box body, and a sewage box is fixedly arranged below the box body. The insulator steel foot cleaning device can be conveniently attached to grooves in the surfaces of insulator steel feet of different models, the grooves of the insulator steel feet are cleaned more thoroughly, and therefore the cleaning efficiency is improved, the insulator steel feet of different models can be clamped, and the uniformity of later cleaning is good.

Description

Technical Field

[0001] The utility model relates to the technical field of insulator steel foot processing, in particular to a cleaning device for insulator steel foot processing. Background Art

[0002] In the power transmission and distribution system, the insulator steel leg is one of the important components of the transmission line. Its main function is to support the conductor and maintain electrical insulation from the tower. It is responsible for suspending the conductor and acting as an insulator. In the processing of the insulator steel leg, the cleaning step is crucial and directly affects the performance and service life of the insulator.

[0003] After searching, in the prior art, the Chinese patent application number CN202123000835.1 discloses "a mobile cleaning device for processing the steel legs of disc-shaped suspension insulators, comprising: a box body, the box body is placed on the ground, and the inner sides of the left and right ends of the box body are both engaged and connected with gears, and the rear side of the single gear on the right side is connected to the output shaft of the first motor; a hollow plate, the hollow plate is welded and fixed to the inner side of the middle part of the upper end of the box body, and the lower end of the hollow plate is evenly provided with through holes; a water pump, the water pump is arranged on the middle front side of the box body, and a limit block fixedly connected to it is provided on the middle front side of the upper end of the box body. This mobile cleaning device for processing the steel legs of disc-shaped suspension insulators is convenient for the mobile flushing and brushing of the steel legs of the disc-shaped suspension insulators, and is convenient for conveying and drying the steel legs of the disc-shaped suspension insulators, so that the cleaning efficiency is high and the effect is good, and it is convenient to filter out impurities in the cleaning water." However, the following defects still exist:

[0004] (1) The brush body is not easy to fit the grooves on the surface of the insulator steel legs of different models, resulting in incomplete cleaning of the grooves of the insulator steel legs, thereby affecting the cleaning efficiency;

[0005] It is inconvenient to clamp the steel legs of insulators of different models, and the uniformity of subsequent cleaning is poor.

[0006] Therefore, we have made improvements to this and proposed a cleaning device for processing insulator steel legs. Utility Model Content

[0007] The purpose of the utility model is to address the problems that the existing brush body is not convenient for fitting the grooves on the surface of the insulator steel legs of different models, resulting in incomplete cleaning of the grooves of the insulator steel legs, thereby affecting the cleaning efficiency; it is not convenient for clamping the insulator steel legs of different models, and the uniformity of the subsequent cleaning is poor.

[0008] In order to achieve the above-mentioned purpose of the utility model, the utility model provides the following technical solutions:

[0009] A cleaning device for processing insulator steel legs is provided to improve the above problems.

[0010] The utility model is specifically as follows:

[0011] It includes a box body and supporting legs located at the four corners of the bottom of the box body, and also includes a spacing adjustment component installed at the bottom of the box body; a clamping mechanism symmetrically installed at the adjustment end of the spacing adjustment component, used to clamp the insulator steel foot, and a first brush and a second brush evenly distributed are arranged between two groups of the clamping mechanisms, and the intersection of the first brush and the second brush of any group is slidably connected; a cleaning component installed at the top center of the box body, used to clean the insulator steel foot; drainage grooves are evenly opened at the bottom of the box body, and a sewage tank is fixedly arranged below the box body, the inner cavity of the sewage tank is provided with a detachable filter screen, and a drainage hole is also opened at the bottom of the sewage tank.

[0012] As a preferred technical solution of the present invention, the spacing adjustment assembly includes a screw rod rotatably connected to the center of the bottom end of the box body, and the thread directions of the two ends of the screw rod are opposite, one end of the screw rod extends outward through the box body, and the extended end of the screw rod is fixedly installed with a grip crank, the outer walls of the two ends of the screw rod are threadedly connected with symmetrically distributed inverted T-shaped plates, and the horizontal sections of the inverted T-shaped plates are slidably connected with symmetrically distributed limit rods, and the two ends of the limit rods are fixedly connected to the inner wall of the box body.

[0013] As a preferred technical solution of the present invention, the clamping mechanism includes an X-shaped bracket fixedly arranged on the vertical section of the inverted T-shaped plate, a rotator is fixedly installed on the end of the X-shaped bracket close to the first brush, the output end of the rotator is connected to a three-jaw chuck, an electric telescopic rod is fixedly installed on the end of the X-shaped bracket away from the three-jaw chuck, the telescopic end of the electric telescopic rod is fixedly provided with a mounting ring, and sliding grooves are evenly opened on the X-shaped bracket, any group of the inner side walls of the sliding grooves are slidably connected with a slider, and a connecting rod is movably provided between the mounting ring and any slider.

[0014] As a preferred technical solution of the present invention, one end of any of the first brushes away from the second brush is fixedly connected to a slider on one group of X-shaped brackets, and the second brush is fixedly connected to a slider on another group of X-shaped brackets.

[0015] As a preferred technical solution of the present invention, the cleaning assembly includes a water tank fixedly installed at the top center of the box body, first water pipes are symmetrically arranged at both ends of the water tank, a water inlet valve is installed in the middle section of any first water pipe, and one end of any first water pipe away from the water inlet valve extends downward through the box body, and a second water pipe is fixedly installed at the extended end of the first water pipe, the first water pipe is communicated with the inner cavity of the second water pipe, and evenly distributed nozzles are fixedly arranged below the second water pipe.

[0016] As an optimal technical solution of the present invention, a cabinet door is hinged in front of the box body, an observation window is provided at the center of the cabinet door, a pull rod is fixedly installed on the outer wall of the cabinet door, and a rubber sealing strip is also installed at one end of the cabinet door close to the box body.

[0017] As an optimal technical solution of the present invention, symmetrically distributed square grooves are provided at both ends of the box body, and rectangular covers are fixedly installed at both ends of the box body, and the rectangular covers cover the outside of the square grooves, and one group of the rectangular covers is fixedly installed with a control panel at one end close to the cabinet door.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] In the solution of the present utility model:

[0020] 1. The electric telescopic rod drives the mounting ring to move, changing the angle between the connecting rod and the electric telescopic rod. As a result, the connecting rod drives the first and second brushes mounted on the slider to converge or disperse, enabling the positions of the first and second brushes to be adjusted to fit the grooves on the surfaces of different types of insulator steel legs. This solves the problem in the prior art where the brush body is not easily able to fit the grooves on the surfaces of different types of insulator steel legs, resulting in incomplete cleaning of the grooves on the insulator steel legs and thus affecting cleaning efficiency.

[0021] 2. The screw is driven to rotate by the provided grip crank. Since the threads at both ends of the screw are in opposite directions, the three-jaw chucks installed on the two sets of inverted T-shaped plates are moved closer to or farther away from each other, thereby achieving the ability to adjust the distance between the three-jaw chucks installed on the two sets of inverted T-shaped plates according to the length of the insulator steel legs, solving the problems in the prior art of being inconvenient to clamp insulator steel legs of different models and poor uniformity in subsequent cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is one of the three-dimensional structural schematic diagrams of the cleaning device for processing the steel legs of insulators provided by the utility model;

[0023] Figure 2 This is the second schematic diagram of the three-dimensional structure of the cleaning device for processing the steel legs of insulators provided by the utility model;

[0024] Figure 3 This is a schematic diagram of the structure of the clamping mechanism of the cleaning device for processing the steel legs of insulators provided by the utility model;

[0025] Figure 4 This is a schematic diagram of the exploded structure of the clamping mechanism of the insulator steel leg processing and cleaning device provided by the utility model;

[0026] Figure 5This is a schematic diagram of the connection structure of the first brush and the second brush of the cleaning device for processing the steel leg of the insulator provided by the utility model;

[0027] Figure 6 A schematic diagram of the structure of the spacing adjustment component of the cleaning device for processing the steel legs of insulators provided by the present invention;

[0028] Figure 7 This is a schematic structural diagram of a cleaning assembly of a cleaning device for processing insulator steel legs provided by the utility model.

[0029] Indicated in the figure:

[0030] 1. Box body; 2. Support legs; 3. Spacing adjustment assembly; 301. Screw; 302. Holding crank; 303. Inverted T-plate; 304. Limit rod; 4. Clamping mechanism; 401. X-shaped bracket; 402. Rotator; 403. Three-jaw chuck; 404. Electric telescopic rod; 405. Mounting ring; 406. Slide; 407. Slider; 408. Connecting rod; 5. First brush; 6. Second brush; 7. Cleaning assembly; 701. Water tank; 702. First water pipe; 703. Water inlet valve; 704. Second water pipe; 705. Sprinkler; 8. Drain trough; 9. Sewage tank; 10. Cabinet door; 11. Observation window; 12. Pull rod; 13. Rectangular cover; 14. Control panel. DETAILED DESCRIPTION

[0031] To make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be described clearly and completely in conjunction with the accompanying drawings. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them.

[0032] Therefore, the following detailed description of the embodiments of the present invention is not intended to limit the scope of the claimed invention, but merely represents some embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0033] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions therein can be combined with each other.

[0034] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.

[0035] like Figure 1-7As shown, this embodiment proposes a cleaning device for processing insulator steel legs, including a box body 1 and support legs 2 located at the four corners of the bottom of the box body 1, and also includes a spacing adjustment component 3 installed at the bottom of the box body 1; a clamping mechanism 4 symmetrically installed at the adjustment end of the spacing adjustment component 3, used for clamping the insulator steel legs, and a first brush 5 and a second brush 6 evenly distributed are provided between the two sets of clamping mechanisms 4, and the intersection of any set of first brushes 5 and second brushes 6 is slidably connected; a cleaning component 7 is installed at the top center of the box body 1, used for cleaning the insulator steel legs; drainage grooves 8 are evenly opened at the bottom of the box body 1, and a sewage tank 9 is fixedly provided under the box body 1, the inner cavity of the sewage tank 9 is provided with a detachable filter screen, and a drainage hole is also provided at the bottom of the sewage tank 9, which can clamp different types of insulator steel legs, and the uniformity of subsequent cleaning is better.

[0036] like Figure 1 、 Figure 2 and Figure 6 As shown, as a preferred embodiment, on the basis of the above method, further, the spacing adjustment component 3 includes a screw 301 rotatably connected to the center of the bottom end of the box body 1, and the thread directions of the two ends of the screw 301 are opposite, one end of the screw 301 extends outward through the box body 1, and the extended end of the screw 301 is fixedly installed with a grip crank 302, and the outer walls of the two ends of the screw 301 are threadedly connected with symmetrically distributed inverted T-shaped plates 303, and the horizontal sections of the inverted T-shaped plates 303 are slidably connected with symmetrically distributed limit rods 304, and the two ends of the limit rods 304 are fixedly connected to the inner wall of the box body 1, and the spacing between the two groups of inverted T-shaped plates 303 can be adjusted according to the length of the insulator steel legs, and the applicability is strong.

[0037] like Figure 1 、 Figure 2 、 Figure 3 and Figure 4 As shown, as a preferred embodiment, on the basis of the above method, further, the clamping mechanism 4 includes an X-shaped bracket 401 fixedly arranged on the vertical section of the inverted T-shaped plate 303, and a rotator 402 is fixedly installed on the end of the X-shaped bracket 401 close to the first brush 5, and the output end of the rotator 402 is connected to the three-jaw chuck 403, and an electric telescopic rod 404 is fixedly installed on the end of the X-shaped bracket 401 away from the three-jaw chuck 403, and the telescopic end of the electric telescopic rod 404 is fixedly provided with a mounting ring 405, and sliding grooves 406 are evenly opened on the X-shaped bracket 401, and the inner side walls of any group of sliding grooves 406 are slidably connected with a slider 407, and a connecting rod 408 is movably provided between the mounting ring 405 and any slider 407, and the insulator steel foot clamped on the three-jaw chuck 403 is driven to rotate by the rotator 402.

[0038] like Figure 1 、 Figure 2 and Figure 3As shown, as a preferred embodiment, on the basis of the above method, further, any first brush 5 away from the end of the second brush 6 is fixedly connected to the slider 407 on one group of X-shaped brackets 401, and the second brush 6 is fixedly connected to the slider 407 on the other group of X-shaped brackets 401. The positions of the first brush 5 and the second brush 6 can be adjusted to fit the grooves on the surface of the insulator steel legs of different models, so that the grooves of the insulator steel legs can be cleaned more thoroughly in the later stage, thereby improving the cleaning efficiency.

[0039] like Figure 1 、 Figure 2 and Figure 7 As shown, as a preferred embodiment, on the basis of the above method, further, the cleaning component 7 includes a water tank 701 fixedly installed at the top center of the box body 1, and first water pipes 702 are symmetrically arranged at both ends of the water tank 701. A water inlet valve 703 is installed in the middle section of any first water pipe 702, and one end of any first water pipe 702 away from the water inlet valve 703 extends downward through the box body 1. A second water pipe 704 is fixedly installed at the extended end of the first water pipe 702, and the inner cavity of the first water pipe 702 and the second water pipe 704 are communicated, and evenly distributed nozzles 705 are fixedly provided below the second water pipe 704 to facilitate cleaning of the clamped insulator steel legs.

[0040] like Figure 1 As shown, as a preferred embodiment, on the basis of the above method, further, a cabinet door 10 is hinged in front of the cabinet body 1, an observation window 11 is provided at the center of the cabinet door 10, and a pull rod 12 is fixedly installed on the outer wall of the cabinet door 10, and a rubber sealing strip is also installed at one end of the cabinet door 10 close to the cabinet body 1, and the cabinet door 10 is opened or closed by the set pull rod 12.

[0041] like Figure 1 As shown, as a preferred embodiment, on the basis of the above method, further, symmetrically distributed square grooves are opened at both ends of the box body 1, and rectangular covers 13 are fixedly installed at both ends of the box body 1, and the rectangular covers 13 cover the outside of the square grooves, and one group of rectangular covers 13 is fixedly installed with a control panel 14 at one end close to the cabinet door 10, and the cleaning device is controlled by the set control panel 14.

[0042] Specifically, when the insulator steel leg processing cleaning device is used: first, the screw rod 301 is rotated by holding the crank 302. Since the threads at both ends of the screw rod 301 are in opposite directions, when the screw rod 301 rotates forward, the two sets of inverted T-shaped plates 303 threadedly connected thereto approach each other. At the same time, the first brush 5 and the second brush 6 approach each other, and the overall length of the brush body becomes shorter.

[0043] When the screw 301 is reversed, the two sets of inverted T-shaped plates 303 threadedly connected thereto move away from each other. At the same time, the first brush 5 and the second brush 6 move away from each other, and the overall length of the brush body becomes longer. The distance between the three-jaw chucks 403 installed on the two sets of inverted T-shaped plates 303 can be adjusted according to the length of the insulator steel legs, which has strong applicability. When the switches of the two sets of three-jaw chucks 403 are turned on, the two ends of the insulator steel legs to be cleaned are clamped, and different types of insulator steel legs can be clamped, which improves the uniformity of the subsequent cleaning.

[0044] The electric telescopic rod 404 is activated. When the telescopic end of the electric telescopic rod 404 is extended, the mounting ring 405 moves away from the inverted T-shaped plate 303. At this time, the angle between the connecting rod 408 and the electric telescopic rod 404 decreases. At the same time, the connecting rod 408 drives the slider 407 movably connected thereto to converge toward the center along the slide groove 406. At the same time, the first brush 5 and the second brush 6 converge toward the center along with the slider 407.

[0045] When the telescopic end of the electric telescopic rod 404 is retracted, the mounting ring 405 approaches the inverted T-shaped plate 303. At this time, the angle between the connecting rod 408 and the electric telescopic rod 404 increases. At the same time, the connecting rod 408 drives the slider 407 movably connected thereto to disperse outward along the slide groove 406. At the same time, the first brush 5 and the second brush 6 disperse outward along with the slider 407, making it easy to adjust the positions of the first brush 5 and the second brush 6 so that they fit the grooves on the surfaces of the insulator steel legs of different models. In the later stage, the grooves of the insulator steel legs can be cleaned more thoroughly, thereby improving the cleaning efficiency.

[0046] The rotator 402 is turned on, thereby rotating the insulator steel leg clamped on the three-jaw chuck 403. At the same time, the water inlet valve 703 is opened, and the cleaning liquid in the water tank 701 is sprayed out through the nozzle 705. As the insulator steel leg rotates, the first brush 5 and the second brush 6 clean the grooves of the insulator steel leg. The sewage is discharged into the inner cavity of the sewage tank 9 through the drainage groove 8.

[0047] Finally, the cabinet door 10 is opened by the pull rod 12, so that the cleaned insulator steel legs can be taken out.

[0048] All technical features in this embodiment can be freely combined according to actual needs.

[0049] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention can also be implemented in other ways. Any obvious replacement without departing from the concept of the present technical solution is within the scope of protection of the present invention.

Claims

1. A cleaning device for processing insulator steel legs, comprising a box body (1) and legs (2) located at the four corners of the bottom of the box body (1), characterized in that: Also includes, A spacing adjustment component (3) is installed at the bottom of the box (1); A clamping mechanism (4) is symmetrically mounted on the adjustment end of the spacing adjustment component (3) and is used to clamp the insulator steel foot. A uniformly distributed first brush (5) and a second brush (6) are provided between two groups of the clamping mechanisms (4), and the intersection of the first brush (5) and the second brush (6) of any group is slidably connected. A cleaning assembly (7), mounted at the top center of the box (1), for cleaning the insulator steel legs; Drainage grooves (8) are evenly arranged at the bottom of the box body (1), and a sewage tank (9) is fixedly arranged below the box body (1). A detachable filter screen is arranged in the inner cavity of the sewage tank (9), and a drainage hole is also arranged at the bottom of the sewage tank (9).

2. The cleaning device for processing insulator steel legs according to claim 1, characterized in that: The spacing adjustment assembly (3) comprises a screw (301) rotatably connected to the center of the bottom end of the box (1), and the screw threads at both ends of the screw (301) are in opposite directions. One end of the screw (301) extends outward through the box (1), and a grip crank (302) is fixedly mounted on the extended end of the screw (301). The outer walls of both ends of the screw (301) are threadedly connected to symmetrically distributed inverted T-shaped plates (303), and the horizontal sections of the inverted T-shaped plates (303) are slidably connected to symmetrically distributed limiting rods (304), and the two ends of the limiting rods (304) are fixedly connected to the inner wall of the box (1).

3. The cleaning device for processing insulator steel legs according to claim 2, characterized in that: The clamping mechanism (4) comprises an X-shaped bracket (401) fixedly arranged on the vertical section of the inverted T-shaped plate (303), a rotator (402) is fixedly installed on one end of the X-shaped bracket (401) close to the first brush (5), the output end of the rotator (402) is connected to a three-jaw chuck (403), an electric telescopic rod (404) is fixedly installed on one end of the X-shaped bracket (401) away from the three-jaw chuck (403), a mounting ring (405) is fixedly arranged on the telescopic end of the electric telescopic rod (404), and sliding grooves (406) are evenly opened on the X-shaped bracket (401), the inner side walls of any group of the sliding grooves (406) are slidably connected to a slider (407), and a connecting rod (408) is movably arranged between the mounting ring (405) and any slider (407).

4. The cleaning device for processing insulator steel legs according to claim 3, characterized in that: One end of any of the first brushes (5) away from the second brush (6) is fixedly connected to a slider (407) on one set of X-shaped brackets (401), and the second brush (6) is fixedly connected to a slider (407) on another set of X-shaped brackets (401).

5. The cleaning device for processing insulator steel legs according to claim 1, characterized in that: The cleaning assembly (7) comprises a water tank (701) fixedly mounted at the top center of the box body (1), first water pipes (702) being symmetrically arranged at both ends of the water tank (701), a water inlet valve (703) being installed in the middle section of any of the first water pipes (702), and any end of the first water pipe (702) away from the water inlet valve (703) extending downward through the box body (1), a second water pipe (704) being fixedly mounted at the extended end of the first water pipe (702), the inner cavities of the first water pipe (702) and the second water pipe (704) being in communication, and evenly distributed nozzles (705) being fixedly arranged below the second water pipe (704).

6. The cleaning device for processing insulator steel legs according to claim 5, characterized in that: A cabinet door (10) is hinged in front of the box body (1), an observation window (11) is provided at the center of the cabinet door (10), a pull rod (12) is fixedly installed on the outer wall of the cabinet door (10), and a rubber sealing strip is also installed at one end of the cabinet door (10) close to the box body (1).

7. The cleaning device for processing insulator steel legs according to claim 6, characterized in that: The box body (1) is provided with symmetrically distributed square grooves at both ends, and rectangular covers (13) are fixedly installed at both ends of the box body (1), and the rectangular covers (13) cover the outside of the square grooves, and a control panel (14) is fixedly installed at one end of one set of the rectangular covers (13) close to the cabinet door (10).

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