Machine tool for valve element production
Through the automated loading assembly line and robot system, the problems of low efficiency and poor accuracy in valve core production are solved, and efficient and low-cost valve core production is achieved.
Patent Information
- Application Number
- CN202422382747.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-09-29
AI Technical Summary
The production efficiency of existing valve cores is low and the personnel consumption is high, resulting in increased time and labor costs and reduced parts processing accuracy.
The automatic loading assembly line, loading robot and identification camera are adopted, combined with the loading forward and reverse turn mechanism and robot, to achieve automatic loading and unloading, reduce manual intervention, prevent product mixing and chip winding, and ensure continuous feeding through the loading tray lifting mechanism.
Improve production efficiency, save labor and time costs, ensure processing accuracy, reduce production costs, and achieve efficient and stable valve core production.
Smart Images
Figure CN223222497U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of valve core production, in particular to a machine tool for valve core production. Background Art
[0002] The valve core is a key component in valves, and its production process requires multiple steps to ensure product quality and performance. Before valve core production, detailed design and planning are required. This includes determining the size, shape, material, and performance requirements of the valve core. The blank undergoes machining operations such as turning, milling, and grinding to achieve the required dimensions and accuracy. This step requires the use of high-precision machine tools and cutting tools to ensure the surface quality and dimensional accuracy of the valve core.
[0003] In the existing technology, the production efficiency is low when processing the valve core, and a large number of personnel are required, resulting in increased time and labor costs, which in turn increases production costs. In addition, the length and size of the parts cannot be guaranteed, which in turn causes the problem of reduced part processing accuracy. Utility Model Content
[0004] The utility model mainly provides a machine tool for valve core production, which reduces production cost and improves processing accuracy.
[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical solutions: a machine tool for valve core production, comprising a valve core production machine tool, a manual loading assembly line is installed on the top of the valve core production machine tool, a loading robot is installed on the top of the valve core production machine tool, a loading identification camera is installed on the top of the valve core production machine tool, the loading identification camera is arranged on the side of the manual loading assembly line, a receiving and climbing assembly line is installed on the side of the valve core production machine tool, the loading and unloading machine is manually loaded, and the product is sent to the loading robot to pick up the material through the manual loading assembly line. , which makes it convenient for the loading robot to take out the product from the tray, detect whether the product has chips through the loading recognition camera, and then put the product into the punching machine loading line. After the parts are processed, they fall to the receiving climbing line. The operation is convenient and fast, and it effectively replaces manual loading and receiving of the punching machine, and effectively prevents the mixing of similar products and the phenomenon of product chips. Multiple full trays and multiple empty trays are put in manually at one time without manual supervision. The equipment has a compact structure and stable performance, which is conducive to saving labor costs and time costs, saving production costs, and thus improving work efficiency.
[0006] Preferably, a material unloading forward and reverse flipping mechanism is installed on the top of the valve core production machine tool, and the material unloading forward and reverse flipping mechanism is arranged on the side of the loading robot. A material unloading robot is installed on the top of the valve core production machine tool, and the material unloading robot is arranged on the side of the material unloading forward and reverse flipping mechanism. After the product falls onto the material receiving and climbing assembly line, the product is transported to the material unloading forward and reverse flipping mechanism through the assembly line. The front and back of the parts are automatically identified, and the material unloading robot places the product into the empty material tray until the full tray is taken away manually, which reduces the labor intensity and is conducive to improving work efficiency.
[0007] Preferably, a manual full tray unloading position is provided on the top of the valve core production machine tool, and the manual full tray unloading position is arranged on the side of the unloading robot. The manual full tray unloading position facilitates manual removal of the full tray processed products, and the operator can efficiently carry out product handling.
[0008] Preferably, a loading tray lifting mechanism is installed on the top of the valve core production machine tool, and the loading tray lifting mechanism is arranged on the side of the manual loading line. The material to be processed can be automatically lifted from a low place to a high processing position through the loading tray lifting mechanism without the need for manual handling, which greatly saves manpower and time, improves the speed and efficiency of loading, and is conducive to continuously supplying materials to production equipment, ensuring the continuity of the production process, avoiding production interruptions due to lack of materials, and thus improving overall production efficiency.
[0009] Preferably, a triplex is provided inside the valve core production machine tool.
[0010] Preferably, an operation panel is installed on the top side of the valve core production machine, which facilitates the control of the valve core production machine to operate, is conducive to adjusting parameters on the operation panel, improves production efficiency and product quality, and at the same time improves operational safety, providing strong guarantees for the high-quality production of valve cores.
[0011] Compared with the prior art, the advantages and positive effects of the present invention are:
[0012] The present invention provides a convenient and fast method for the loading and receiving of products by the feeding robot through the manual feeding line, which facilitates the loading robot to take out the products from the material tray and detect whether the products have chips around them through the feeding recognition camera. Then the products are put into the punch feeding line. After the parts are processed, they fall to the receiving climbing line. The products are transported to the unloading forward and reverse flipping mechanism through the assembly line. The front and back of the parts are automatically identified and the unloading robot puts the products into the empty material tray until the full tray is taken away manually. The operation is convenient and fast, which effectively replaces the manual loading and receiving of the punch, and effectively prevents the mixing of similar products and the chips around the products. Multiple full trays and multiple empty trays are put in manually at one time without the need for manual supervision. The equipment has a compact structure and stable performance, which is conducive to saving labor costs and time costs, saving production costs, and thus improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 A three-dimensional diagram of a machine tool for valve core production is proposed for the utility model;
[0014] Figure 2 The utility model provides a front view of a machine tool for valve core production;
[0015] Figure 3 The utility model provides a side view of a machine tool for valve core production.
[0016] Legend: 1. Operation panel; 2. Manual full tray unloading position; 3. Unloading robot; 4. Unloading forward and reverse flipping mechanism; 5. Loading robot; 6. Material collection and climbing assembly line; 7. Loading recognition camera; 8. Loading tray lifting mechanism; 9. Triple component; 10. Manual loading assembly line; 11. Valve core production machine tool. DETAILED DESCRIPTION
[0017] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.
[0018] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0019] See also Figure 1-Figure 3The utility model provides a technical solution: a machine tool for valve core production, including a valve core production machine tool 11, a manual loading assembly line 10 is installed on the top of the valve core production machine tool 11, a loading robot 5 is installed on the top of the valve core production machine tool 11, a loading recognition camera 7 is installed on the top of the valve core production machine tool 11, the loading recognition camera 7 is arranged on the side of the manual loading assembly line 10, and a material receiving climbing assembly line 6 is installed on the side of the valve core production machine tool 11. The loading and unloading machine manually loads the product, and the product is sent to the loading robot to take the material through the manual loading assembly line 10. It is convenient for the loading robot 5 to take the product from the tray and detect whether the product has chips around it through the loading recognition camera 7, and then put the product into the punching machine loading assembly line. After the parts are processed, they fall to the receiving climbing assembly line 6. The operation is convenient and fast, and it effectively replaces manual loading and receiving of the punching machine, and effectively prevents the mixing of similar products and the phenomenon of product chips around. Multiple full trays and multiple empty trays are manually put in at one time without manual supervision. The equipment has a compact structure and stable performance, which is conducive to saving labor costs and time costs, saving production costs, and thus improving work efficiency.
[0020] like Figure 1 As shown, a blanking forward and reverse flipping mechanism 4 is installed on the top of the valve core production machine tool 11, and the blanking forward and reverse flipping mechanism 4 is arranged on the side of the loading robot 5. A blanking robot 3 is installed on the top of the valve core production machine tool 11, and the blanking robot 3 is arranged on the side of the blanking forward and reverse flipping mechanism 4. After the product falls to the receiving and climbing assembly line 6, the product is transported to the blanking forward and reverse flipping mechanism 4 through the assembly line. The front and back of the parts are automatically identified and the blanking robot 3 places the product into the empty tray until the full tray is taken away manually, which reduces the labor intensity and is conducive to improving work efficiency.
[0021] like Figure 1 As shown, a manual full tray unloading position 2 is provided on the top of the valve core production machine tool 11. The manual full tray unloading position 2 is arranged on the side of the unloading robot 3. The manual full tray unloading position 2 facilitates manual removal of the full tray processed products, and the operator can efficiently carry out product handling.
[0022] like Figure 1 and Figure 3 As shown, a loading tray lifting mechanism 8 is installed on the top of the valve core production machine tool 11. The loading tray lifting mechanism 8 is arranged on the side of the manual loading assembly line 10. The loading tray lifting mechanism 8 can automatically lift the material to be processed from a low place to a high processing position without manual handling, which greatly saves manpower and time, improves the speed and efficiency of loading, and is conducive to continuously supplying materials to production equipment, ensuring the continuity of the production process, avoiding production interruptions due to lack of materials, and thus improving overall production efficiency.
[0023] like Figure 1As shown, a triplex component 9 is provided inside the valve core production machine tool 11 .
[0024] like Figure 1 As shown, an operation panel 1 is installed on the top side of the valve core production machine 11. The operation panel 1 facilitates the control of the valve core production machine 11 to operate, is conducive to adjusting parameters on the operation panel 1, improves production efficiency and product quality, and at the same time improves operational safety, providing strong guarantees for the high-quality production of valve cores.
[0025] The usage and working principle of this device: The punching machine is equipped with automatic loading and unloading machines. The loading and unloading machines are manually loaded, and the products are sent to the loading robot's material picking position through the manual loading assembly line 10, which facilitates the loading robot 5 to take out the product from the material tray and use the loading recognition camera 7 to detect whether the product has chips, and then put the product into the punching machine loading assembly line. After the parts are processed, they fall to the material receiving climbing assembly line 6, and are transported through the assembly line to the unloading forward and reverse flipping mechanism 4, which automatically identifies the front and back of the parts and puts the product into the empty material tray by the unloading robot 3 until the full tray is taken away manually.
[0026] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.
Claims
1. A machine tool for valve core production, characterized in that: The invention comprises a valve core production machine tool (11), wherein a manual loading assembly line (10) is installed on the top of the valve core production machine tool (11), a loading robot (5) is installed on the top of the valve core production machine tool (11), a loading identification camera (7) is installed on the top of the valve core production machine tool (11), and the loading identification camera (7) is arranged on the side of the manual loading assembly line (10), and a material receiving and climbing assembly line (6) is installed on the side of the valve core production machine tool (11).
2. The machine tool for valve core production according to claim 1, characterized in that: A blanking forward and reverse flipping mechanism (4) is installed on the top of the valve core production machine tool (11), and the blanking forward and reverse flipping mechanism (4) is arranged on the side of the loading robot (5). A blanking robot (3) is installed on the top of the valve core production machine tool (11), and the blanking robot (3) is arranged on the side of the blanking forward and reverse flipping mechanism (4).
3. The machine tool for valve core production according to claim 2, characterized in that: A manual full tray unloading position (2) is provided on the top of the valve core production machine tool (11), and the manual full tray unloading position (2) is provided on the side of the unloading robot (3).
4. The machine tool for valve core production according to claim 1, characterized in that: A loading tray lifting mechanism (8) is installed on the top of the valve core production machine tool (11), and the loading tray lifting mechanism (8) is arranged on the side of the manual loading assembly line (10).
5. The machine tool for valve core production according to claim 1, characterized in that: A triplex component (9) is provided inside the valve core production machine tool (11).
6. The machine tool for valve core production according to claim 1, characterized in that: An operating panel (1) is installed on one side of the top of the valve core production machine tool (11).