Punching and cutting device for pipe production

By designing the feeding mechanism and limiting mechanism, the rocker drives the bevel gear meshing to drive the screw rotation, and the sliding limiting plate achieves accurate control of the length of the pipe, which solves the problem that existing devices cannot accurately control the punch-off length and improves processing efficiency.

CN223222546UActive Publication Date: 2025-08-15江西忠塑管业有限公司
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Patent Information

Application Number
CN202421881368.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-06
Publication Date
2025-08-15
Estimated Expiration
2034-08-06

AI Technical Summary

Technical Problem

The existing pipe punching device cannot accurately control the punching length, and requires manual measurement, which is time-consuming and labor-intensive.

Method used

A punch-breaking device for pipe production including a feeding mechanism, a limiting mechanism and a conveyor belt is designed. The bevel gear meshing is driven by a rotating rocker to drive the screw to rotate, the sliding limit plate is used to realize length regulation, and the punch-breaking length is accurately judged through a measuring ruler and a pointer.

Benefits of technology

Accurate control of pipe length is achieved, and processing efficiency and operation efficiency are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a thrust device, in particular to a thrust device for pipe production. The punching and cutting device for pipe production can accurately control the needed length of a pipe and comprises a bottom plate, a feeding mechanism, an outer frame, an air cylinder, a punching and cutting device, a workbench and a second fixing ring, the feeding mechanism is arranged on the top of the front side of the bottom plate, the outer frame is fixedly connected to the rear side of the feeding mechanism, and the air cylinder is arranged on the outer frame. The air cylinder is fixedly embedded in the top in the outer frame, the bottom end of a piston rod of the air cylinder is fixedly connected with the thrusting device, the workbench is fixedly installed at the bottom in the outer frame, and the front side of the top of the workbench is fixedly connected with the second fixing ring. An operator rotates the rocker to drive the bevel gear fixed to the rocker to rotate, then the other bevel gear meshed with the rocker is driven to rotate, the screw is driven to rotate, the screw rotates to enable the first connecting piece sliding on the screw to move, then the limiting plate is driven to slide along the guide rod, the length needing to be punched and cut is adjusted and controlled, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to a punching device, in particular to a punching device for pipe production. Background Art

[0002] Pipes refer to various materials used to manufacture pipelines, which are widely used in multiple industries such as construction, industry, agriculture, water treatment, and natural gas and oil transportation. Pipes are usually cylindrical and hollow to allow liquids or gases to pass through. They can be made of a variety of materials, depending on the needs of the application, such as pressure resistance, corrosion resistance, cost and working environment. Pipe punching is usually an operation performed during the processing and manufacturing of metal or plastic pipes. Its main purpose is to divide the continuous pipe into sections of specific lengths for subsequent use or further processing. Punching can be applied to many types of pipes, including but not limited to stainless steel pipes, copper pipes, aluminum pipes, PVC pipes, PE pipes, etc.

[0003] Commonly used pipe cutting devices are unable to accurately control the required cutting length of the pipe when cutting the pipe, and manual measurement is required, which is time-consuming and labor-intensive.

[0004] Therefore, we propose a pipe production punching device that can accurately control the required length of the pipe. Utility Model Content

[0005] In order to overcome the shortcomings of commonly used pipe cutting devices, which cannot accurately control the required cutting length of the pipe when cutting the pipe and require manual measurement, which is time-consuming and labor-intensive, the utility model provides a pipe cutting device for production that can accurately control the required length of the pipe.

[0006] The technical implementation scheme of the present utility model is: a punching device for pipe production, including a base plate, a feeding mechanism, an outer frame, a cylinder, a punch breaker, a workbench, a second fixed ring, a limiting mechanism, a baffle, a conveyor belt and a second connecting piece. A feeding mechanism is provided on the top front side of the base plate, the rear side of the feeding mechanism is fixedly connected to the outer frame, a cylinder is embedded and fixedly installed on the top inner side of the outer frame, the bottom end of the piston rod of the cylinder is fixedly connected to the punch breaker, a workbench is fixedly installed on the bottom inner side of the outer frame, the front side of the top of the workbench is fixedly connected to the second fixed ring, limiting mechanisms are provided on the left and right sides of the outer frame, baffles are fixedly connected on the left and right sides of the top rear side of the base plate, a conveyor belt is provided between the baffles on both sides, and a second connecting piece is fixedly connected between the left and right sides of the outer frame and the outer sides of the baffles on both sides.

[0007] Furthermore, the feeding mechanism includes a feeding table, a first fixed ring, a support frame, a servo motor, a first roller, a second roller, a dual-axis motor, a fixed plate and a transmission belt. The feeding table is fixedly installed on the front top of the bottom plate, and the first fixed ring is fixedly connected to the middle position of the front top of the feeding table. The left side of the feeding table is fixedly connected to the support frame, and the right end of the support frame is fixedly installed with a servo motor. The first roller is rotatably connected to the output shaft of the servo motor. The first roller is located in the middle position above the feeding table, and the second roller is embedded in the middle of the top of the feeding table. A dual-axis motor is fixedly installed on the left side of the bottom of the feeding table, and the right side output shaft of the dual-axis motor is rotatably connected to the second roller. A fixed plate is fixedly connected to the right side output shaft of the dual-axis motor, and a transmission belt is rotatably sleeved on the right side output shaft of the dual-axis motor and the roller on the right side of the conveyor belt.

[0008] Furthermore, the limiting mechanism includes a first support member, a bevel gear, a rocker, a screw, a first connecting member, a limiting plate, a guide rod, a fixing member and a second support member, the first support member is fixedly connected to the left side of the middle of the feeding platform, the rear side of the first support member is rotatably connected to the bevel gear, the rear side of the bevel gear is rotatably connected to the screw, there are two first connecting members, one of which is threadedly connected to the rear of the screw, the right side of the upper part of the first connecting member is connected to the limiting plate, the right side of the limiting plate is connected to the second first connecting member, the inner bottom of the second first connecting member is slidably connected to the guide rod, and the right side of the guide rod is connected to the baffle on the right, the fixing members are fixedly connected to the left and right sides of the bottom of the outer frame, the left fixing member is threadedly connected to the front of the screw, the right fixing member is fixedly connected to the front of the guide rod, the middle position of the top left side of the bottom plate is fixedly connected to the second support member, the rotating sleeve on the second support member is connected to another bevel gear, the two adjacent bevel gears are meshed at 90 degrees, and the left side of the bevel gear on the second support member is rotatably connected to the rocker.

[0009] Furthermore, a ruler is also included, which is fixedly installed on the upper part of the left baffle.

[0010] Furthermore, a pointer is also included, which is fixedly connected to the lower middle part of the left side of the first connecting member.

[0011] Furthermore, the punch is made of stainless steel.

[0012] The utility model has the following advantages: 1. The operator rotates the rocker to drive the bevel gear fixed to the rocker to rotate, and then drives another bevel gear meshing with it to rotate, thereby driving the screw to rotate. The rotation of the screw causes the first connecting piece sliding on it to move, and then drives the limit plate to slide along the guide rod, thereby realizing the regulation of the required punching length and improving work efficiency.

[0013] 2. Through the setting of the ruler and pointer, the operator can judge whether the limit plate has reached the required punching length by observing the position of the pointer on the ruler, thereby achieving precise control of the punching length of the pipe and improving processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.

[0015] Figure 2 It is a three-dimensional structural diagram of the screw, the first connecting member, the limiting plate and other components of the utility model.

[0016] Figure 3 It is a partial cross-sectional view of the outer frame, punch, cylinder and other components of the utility model.

[0017] Figure 4 It is a three-dimensional structural diagram of the components such as the dual-axis motor, servo motor and feeding platform of the utility model.

[0018] Figure 5 This is a schematic diagram of the three-dimensional structure of the transmission belt, second roller, and feeding platform of the utility model. In the above figure: 1: Base plate, 2: Feeding mechanism, 20: Feeding platform, 21: First fixing ring, 22: Support frame, 23: Servo motor, 24: First roller, 25: Second roller, 26: Dual-axis motor, 27: Fixing plate, 28: Transmission belt, 3: Outer frame, 4: Cylinder, 5: Punch breaker, 6: Workbench, 7: Second fixing ring, 8: Limiting mechanism, 80: First support member, 81: Bevel gear, 82: Rocker, 83: Screw, 84: First connecting member, 85: Limiting plate, 86: Guide rod, 87: Fixing member, 9: Baffle, 10: Conveyor belt, 11: Second connecting member, 12: Ruler, 13: Pointer, 14: Second supporting member. DETAILED DESCRIPTION

[0019] To make the objectives, technical solutions, and advantages of the present invention more clearly apparent, the present invention will be further described in detail below with reference to the accompanying drawings. It is hereby stated that any directional terms such as "up," "down," "left," "right," "front," "back," "inside," and "outside" that appear or will appear in this document are based solely on the accompanying drawings and are not intended to limit the present invention.

[0020] Example: A punching device for pipe production, such as Figure 1-Figure 5As shown, it includes a base plate 1, a feeding mechanism 2, an outer frame 3, a cylinder 4, a punch 5, a workbench 6, a second fixed ring 7, a limiting mechanism 8, a baffle 9, a conveyor belt 10 and a second connecting member 11. A feeding mechanism 2 is provided on the top front side of the base plate 1, and the rear side of the feeding mechanism 2 is fixedly connected to the outer frame 3. The cylinder 4 is embedded in the top inner side of the outer frame 3 and installed by screws. The bottom end of the piston rod of the cylinder 4 is fixedly connected to the punch 5. The punch 5 is made of stainless steel and can withstand large stress without being easily deformed or damaged. A workbench 6 is welded to the bottom inner side of the outer frame 3, and the front side of the top of the workbench 6 is fixedly connected to the second fixed ring 7. Limiting mechanisms 8 are provided on the left and right sides of the outer frame 3, and baffles 9 are fixedly connected on the left and right sides of the top rear side of the base plate 1. A conveyor belt 10 is provided between the baffles 9 on both sides, and a second connecting member 11 is fixedly connected between the left and right sides of the outer frame 3 and the outer sides of the baffles 9 on both sides.

[0021] like Figure 1 、 Figure 4-Figure 5 As shown, the feeding mechanism 2 includes a feeding table 20, a first fixed ring 21, a support frame 22, a servo motor 23, a first roller 24, a second roller 25, a dual-axis motor 26, a fixed plate 27 and a transmission belt 28. The feeding table 20 is fixedly installed on the front top of the bottom plate 1. The first fixed ring 21 is fixedly connected to the middle position of the front top of the feeding table 20. The left side of the feeding table 20 is connected to the support frame 22 by screws. The right end of the support frame 22 is fixedly installed with a servo motor 23, and the servo motor 23 is connected to the output shaft of the servo motor 23. There is a first roller 24, which is located in the middle position above the feeding platform 20. A second roller 25 is embedded in the middle of the top of the feeding platform 20. A dual-axis motor 26 is fixedly installed on the left side of the bottom of the feeding platform 20. The right output shaft of the dual-axis motor 26 is rotatably connected to the second roller 25. The first roller 24 and the second roller 25 are parallel to each other. A fixed plate 27 is fixedly connected to the right output shaft of the dual-axis motor 26, and a transmission belt 28 is rotatably sleeved on the right output shaft of the dual-axis motor 26 and the roller on the right side of the conveyor belt 10.

[0022] like Figure 1 and Figure 2As shown, the limiting mechanism 8 includes a first support member 80, a bevel gear 81, a rocker 82, a screw 83, a first connecting member 84, a limiting plate 85, a guide rod 86, a fixing member 87 and a second supporting member 14. The first supporting member 80 is fixedly connected to the left side of the middle part of the feeding platform 20. The rear side of the first supporting member 80 is rotatably connected to the bevel gear 81, and the rear side of the bevel gear 81 is rotatably connected to the screw 83. There are two first connecting members 84, one of which is threadedly connected to the rear part of the screw 83. The right side of the upper part of the first connecting member 84 is connected to the limiting plate 85, and the right side of the limiting plate 85 is connected to the second first connecting member 84. The inner bottom of the second first connecting member 84 is slidably connected to the guide rod 86, and The right side of the guide rod 86 is connected to the baffle 9 on the right side, and the left and right sides of the bottom of the outer frame 3 are fixedly connected with fixing parts 87. The left fixing part 87 is threadedly connected to the front of the screw 83, and the right fixing part 87 is fixedly connected to the front of the guide rod 86. The second support member 14 is fixedly connected to the middle position of the top left side of the base plate 1. The rotating sleeve on the second support member 14 is connected to another bevel gear 81. The two adjacent bevel gears 81 are meshed at 90°, and the bevel gear 81 on the second support member 14 is rotatably connected to the rocker 82 on the left side. Holding the rocker 82 and rotating it can drive the bevel gear 81 at its right end to rotate, so that it can mesh and rotate with the other bevel gear 81 and drive the screw 83 to rotate.

[0023] like Figure 2 As shown, a ruler 12 is also included. The ruler 12 is fixedly installed on the upper part of the left baffle 9. The ruler 12 is a length measuring piece for the auxiliary punching pipe.

[0024] like Figure 2 As shown, a pointer 13 is also included. The pointer 13 is connected to the lower middle portion of the left side of the first connecting member 84 by means of screws. The pointer 13 is used to indicate the measuring distance of the ruler 12.

[0025] When the operator uses the device to punch the pipe, one end of the pipe should first be inserted into the first fixed ring 21 on the feeding table 20, and the other end should be passed through the second fixed ring 7 on the workbench 6 to ensure that the position of the pipe is initially fixed. Then, the operator rotates the rocker 82 to drive the bevel gear 81 fixed to the rocker 82 to rotate, and then drives another bevel gear 81 engaged with it to rotate, thereby driving the screw 83 to rotate. The rotation of the screw 83 causes the first connecting member 84 sliding on it to move, and then drives the limit plate 85 to slide along the guide rod 86. At this time, the operator can judge whether the limit plate 85 has reached the required punching length by observing the position of the pointer 13 on the ruler 12. Once the predetermined length is reached, the operator stops the rotation of the rocker 82, and the position of the limit plate 85 is fixed. Then, the operator starts the servo motor 23 and the dual-axis motor 26. At this time, the output shaft of the servo motor 23 drives the first roller 24 to rotate, and the output shaft of the dual-axis motor 26 simultaneously drives the second roller 25 and the transmission belt 28 to rotate. The transmission belt 28 also drives the conveyor belt 10 to run. At this time, the pipe is pushed forward by the rotation of the first roller 24 and the second roller 25 until the pipe contacts the limit plate 85. At this time, the servo motor 23 is turned off. At this time, the operator turns off the servo motor 23, stops the first roller 24 from rotating to prevent the pipe from moving forward. Then, the operator starts the cylinder 4. At this time, the piston rod of the cylinder 4 drives the punch 5 to move downward to break the pipe. The broken pipe section will fall onto the running conveyor belt 10, and the conveyor belt 10 will transport it to the collection area. The operator can continue to collect the broken pipes in this process. After the breaking is completed, the operator needs to turn off the cylinder 4 and the dual-axis motor 26, reset the punch 5 and stop the operation of the conveyor belt 10, prepare for the next round of breaking processing, and repeat the above steps.

[0026] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention and are not intended to limit the scope of protection of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention may be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the present invention.

Claims

1. A punching device for pipe production, characterized by: The invention comprises a bottom plate (1), a feeding mechanism (2), an outer frame (3), a cylinder (4), a punch (5), a workbench (6), a second fixing ring (7), a limiting mechanism (8), a baffle (9), a conveyor belt (10) and a second connecting member (11). The top of the front side of the bottom plate (1) is provided with a feeding mechanism (2), the rear side of the feeding mechanism (2) is fixedly connected to the outer frame (3), the top of the outer frame (3) is embedded with a cylinder (4), and the bottom end of the piston rod of the cylinder (4) is fixedly installed. A punch (5) is fixedly connected, a workbench (6) is fixedly installed on the inner bottom of the outer frame (3), a second fixing ring (7) is fixedly connected to the front side of the top of the workbench (6), a limiting mechanism (8) is provided on the left and right sides of the outer frame (3), baffles (9) are fixedly connected to the left and right sides of the top of the rear side of the bottom plate (1), a conveyor belt (10) is provided between the baffles (9) on both sides, and a second connecting member (11) is fixedly connected between the left and right sides of the outer frame (3) and the outer sides of the baffles (9) on both sides.

2. A punching device for pipe production according to claim 1, characterized in that: The feeding mechanism (2) comprises a feeding platform (20), a first fixing ring (21), a support frame (22), a servo motor (23), a first roller (24), a second roller (25), a double-axis motor (26), a fixing plate (27) and a transmission belt (28). The feeding platform (20) is fixedly mounted on the top of the front side of the bottom plate (1). The first fixing ring (21) is fixedly connected to the middle position of the front side of the top of the feeding platform (20). The left side of the feeding platform (20) is fixedly connected to the support frame (22). The right end of the support frame (22) is fixedly mounted with the servo motor (23). The servo motor (23) is fixedly mounted on the right end of the servo motor (23). 3) A first roller (24) is rotatably connected to the output shaft, the first roller (24) is located in the middle position above the feeding platform (20), a second roller (25) is embedded in the middle of the top of the feeding platform (20), a double-axis motor (26) is fixedly installed on the left side of the bottom of the feeding platform (20), the right output shaft of the double-axis motor (26) is rotatably connected to the second roller (25), a fixing plate (27) is fixedly connected to the right output shaft of the double-axis motor (26), and a transmission belt (28) is rotatably sleeved on the right output shaft of the double-axis motor (26) and the roller on the right side of the conveyor belt (10).

3. A punching device for pipe production according to claim 2, characterized in that: The limiting mechanism (8) comprises a first support member (80), a bevel gear (81), a rocker (82), a screw (83), a first connecting member (84), a limiting plate (85), a guide rod (86), a fixing member (87) and a second supporting member (14). The first supporting member (80) is fixedly connected to the left side of the middle part of the feeding platform (20). The rear side of the first supporting member (80) is rotatably connected to the bevel gear (81). The rear side of the bevel gear (81) is rotatably connected to the screw (83). There are two first connecting members (84). One of the first connecting members (84) is threadedly connected to the rear part of the screw (83). The right side of the upper part of the first connecting member (84) is connected to the limiting plate (85). The right side of the limiting plate (85) is connected to the second first connecting member. The outer frame (3) comprises a first connecting member (84), a guide rod (86) is slidably connected to the bottom of the second connecting member (84), and the right side of the guide rod (86) is connected to the baffle (9) on the right side. The left and right sides of the bottom of the outer frame (3) are fixedly connected with fixing members (87). The left fixing member (87) is threadedly connected to the front of the screw (83). The right fixing member (87) is fixedly connected to the front of the guide rod (86). The middle position of the top left side of the bottom plate (1) is fixedly connected to the second supporting member (14). The rotating sleeve on the second supporting member (14) is connected to another bevel gear (81). The two adjacent bevel gears (81) are meshed at 90 degrees, and the left side of the bevel gear (81) on the second supporting member (14) is rotatably connected to the rocker (82).

4. A punching device for pipe production according to claim 3, characterized in that: The utility model also comprises a ruler (12), which is fixedly mounted on the upper part of the left baffle (9).

5. A punching device for pipe production according to claim 4, characterized in that: It also includes a pointer (13), which is fixedly connected to the lower middle part of the left side of the first connecting member (84).

6. A punching device for pipe production according to claim 5, characterized in that: The punch (5) is made of stainless steel.