Automatic tin soldering machine convenient to adjust
By introducing slide rails, sliders and fan structures into the automatic soldering machine, the problems of object offset and smoke and dust are solved, automatic adjustment and cleaning are realized, and welding accuracy and efficiency are improved.
Patent Information
- Application Number
- CN202422222468.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-09-10
AI Technical Summary
When used, the existing automatic soldering machine is easy to deviate and needs to be manually adjusted. In addition, smoke and dust affect the accuracy and require manual cleaning, resulting in inefficiency.
The structures of slide rails, sliders, gears and fans are adopted to automatically adjust the height and remove smoke and dust. The position of objects is adjusted by moving the slider in the slide rail, and the exhaust fan and dust removal fan are used to clean up smoke and dust.
It realizes automatic adjustment of object position, improves welding accuracy and efficiency, reduces manual intervention, and saves time and labor.
Smart Images

Figure CN223222620U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of soldering, in particular to an automatic soldering machine which is easy to adjust. Background Art
[0002] An automatic soldering machine, as the name suggests, is an automated soldering device that primarily utilizes the motion of a robotic arm to perform soldering operations. The core component of an automatic soldering machine is the soldering system, which primarily consists of an automatic soldering mechanism, temperature control, a heating element, and a soldering iron tip. Solder is a critical industrial raw material used to connect electronic components in soldering circuits. It is widely used in the electronics industry, home appliance manufacturing, automotive manufacturing, maintenance, and daily life, and is an essential material in the electronics industry.
[0003] The existing automatic soldering machines still have the following deficiencies:
[0004] 1. When the automatic soldering machine is in use, objects are often placed on the workbench of the automatic soldering machine. The objects that need to be soldered are not fixed, which causes the objects to shift during processing, affecting the use effect of the automatic soldering machine. At the same time, when the objects are being processed, different objects have different heights. When placing them, technicians often need to adjust the height, which is time-consuming and labor-intensive, and hinders the work of the automatic soldering machine.
[0005] 2. When the automatic soldering machine is in use, there will often be smoke, dust, etc. on the welding object, which not only blocks the soldering line of sight and affects the welding accuracy, but also requires manual cleaning of the dust, which is time-consuming and labor-intensive, and hinders the operation of the automatic soldering machine. Utility Model Content
[0006] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: an automatic soldering machine that is easy to adjust, comprising a device base plate, four supporting piles fixedly connected to the bottom of the device base plate, height support rods provided at both ends of the device base plate, a soldering plate fixedly connected to the top of the device base plate, a cross bar provided above the device base plate, an automatic soldering machine provided above the cross bar, an electric soldering iron fixedly connected to the bottom of the automatic soldering machine, an automatic tin discharging device fixedly connected to one side of the automatic soldering machine, two A slide rails are provided at both ends of the device base plate, A fixing port is provided on both sides of the device base plate, A slider is slidably connected in the two A slide rails, the two sliders are fixedly connected to the height support rod, one side of the two A sliders is threadedly connected to an A fixing knob, and the two A fixing knobs are slidably connected to the A fixing port.
[0007] As a further solution of the present invention: the top ends of the two sliders are fixedly connected to height support rods, the top ends of the two height support rods are fixedly connected to gear housings, gears are movably connected in the two gear housings, a gear adjuster is provided on one side of the gear housing, the gear adjuster is coaxially fixedly connected to the gear, a toothed belt plate is provided in the two gear housings, and the two toothed belt plates are engaged with the gears.
[0008] As a further solution of the present invention: a B slide rail is provided above the cross bar, a B slider is slidably connected in the B slide rail, a B fixing port is provided on one side of the cross bar, a B fixing knob is threadedly connected on one side of the B slider, and the B fixing knob is slidably connected to the B fixing port.
[0009] As a further solution of the present utility model: the top of the automatic soldering machine is fixedly connected to a motor, the output end of the motor is coaxially fixedly connected to pulley A, the pulley A is connected to a mating pulley A through a main belt, one side of the mating pulley A is fixedly connected to a No. 1 bevel gear, the No. 1 bevel gear and the No. 2 bevel gear are meshed with each other, and the No. 2 bevel gear is coaxially fixedly connected to an exhaust fan.
[0010] As a further solution of the present invention: a smoke exhaust hood is provided on the outside of the exhaust fan, a smoke exhaust port is provided at the bottom of the smoke exhaust hood, and the smoke exhaust port is fixedly connected to a smoking port through a pipe.
[0011] As a further solution of the present invention: the motor is coaxially fixedly connected to the B pulley, the B pulley is connected to the B mating pulley through a secondary belt, one side of the B mating pulley is coaxially fixedly connected to a dust removal fan, and a fan protection cover is provided on the outside of the dust removal fan.
[0012] Compared with the prior art, the beneficial effects of the present invention are:
[0013] 1. The utility model realizes the movement of the slider in the slide rail to adjust the height up, down, left and right by setting the slide rail, slider, gear, toothed belt plate, etc. It is suitable for different soldering items, easy to adjust, does not require a lot of time, saves time and effort, and improves the working efficiency of the automatic soldering machine.
[0014] 2. The utility model is provided with a smoke outlet, an exhaust fan, a dust removal fan, etc., so that when the automatic soldering machine is in use, the smoke and dust of the soldering tin are sucked in from the smoke outlet, and the exhaust fan discharges the air, thereby improving the welding accuracy, saving the manual dust cleaning device, and improving the working efficiency of the automatic soldering machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 A schematic diagram of the present utility model;
[0016] Figure 2 It is a side schematic diagram of the utility model;
[0017] Figure 3 A schematic diagram of a height support rod of the utility model;
[0018] Figure 4 Schematic diagram of the motor of the present invention.
[0019] In the figure: 1. Device base plate; 2. Support pile; 3. Height support rod; 4. Soldering plate; 5. Slide rail A; 6. Slider A; 7. Fixing port A; 8. Fixing knob A; 9. Toothed belt plate; 10. Gear; 11. Gear adjuster; 12. Slide rail B; 13. Crossbar; 14. Motor; 15. Main belt; 16. Pulley A; 17. Pulley B; 18. Dust removal fan; 19. Auxiliary belt; 20. Automatic soldering machine; 21. Gear housing; 22. Slider B; 23. Fixing port B; 24. Fixing knob B; 25. No. 1 bevel gear; 26. No. 2 bevel gear; 27. Exhaust fan; 28. Exhaust hood; 29. Exhaust outlet; 30. Pipe; 31. Smoke outlet; 32. Matching pulley B; 33. Fan protection cover; 34. Electric soldering iron; 35. Automatic tinning device; 36. Matching pulley A. DETAILED DESCRIPTION
[0020] The technical solution of this patent is further described in detail below in conjunction with specific implementation methods.
[0021] like Figures 1-4 As shown, the utility model provides a technical solution:
[0022] The device comprises a base plate 1, four support piles 2 are fixedly connected to the bottom of the base plate 1, height support rods 3 are provided at both ends of the base plate 1, a soldering plate 4 is fixedly connected to the top of the base plate 1, a cross bar 13 is provided above the base plate 1, an automatic soldering machine 20 is provided above the cross bar 13, an electric soldering iron 34 is fixedly connected to the bottom of the automatic soldering machine 20, an automatic tin discharging device 35 is fixedly connected to one side of the automatic soldering machine 20, two A slide rails 5 are provided at both ends of the base plate 1, A fixing openings 7 are provided on both sides of the base plate 1, A sliders 6 are slidably connected in the two A slide rails 5, the two sliders 6 are fixedly connected to the height support rods 3, one side of the two A sliders 6 is threadedly connected to an A fixing knob 8, and the two A fixing knobs 8 are slidably connected to the A fixing opening 7;
[0023] Specifically, four supporting piles 2 are provided at the bottom of the device base plate 1 to ensure the stability of the device. The device base plate 1 is provided with a solder plate 4 so as to be placed on the soldering object. An automatic soldering machine 20 is provided on the cross bar 13 for soldering. The device base plate 1 is provided with two A slide rails 5 and A slider 6 to move the height support rod 3 back and forth to adjust the longitudinal position. After the adjustment is completed, tighten the A fixing knob 8 on the A fixing port 7.
[0024] The tops of the two sliders 6 are fixedly connected to the height support rods 3, and the tops of the two height support rods 3 are fixedly connected to the gear housings 21. The gears 10 are movably connected in the two gear housings 21. A gear adjuster 11 is provided on one side of the gear housing 21. The gear adjuster 11 is coaxially fixedly connected to the gear 10. A toothed belt plate 9 is provided in each of the two gear housings 21, and the two toothed belt plates 9 are meshed with the gears 10.
[0025] Specifically, the gear adjuster 11 at the top of the height-adjusting support rod 3 is coaxially fixedly connected to the gear 10, and the gear 10 is meshed with the toothed belt plate 9. By rotating the gear adjuster 11, the toothed belt plate 9 moves up and down to adjust the height of the device.
[0026] A B slide rail 12 is provided above the crossbar 13, a B slider 22 is slidably connected to the B slide rail 12, a B fixing port 23 is provided on one side of the crossbar 13, and a B fixing knob 24 is threadedly connected to one side of the B slider 22, and the B fixing knob 24 is slidably connected to the B fixing port 23;
[0027] Specifically, a B slide rail 12 and an automatic soldering machine 20 are provided on the cross bar 13, and a B slider 22 is fixedly connected to one side. The B slider 22 moves in the B slide rail 12 to adjust the lateral position. After the adjustment is completed, the B fixing knob 24 on the B fixing port 23 is tightened.
[0028] The top of the automatic soldering machine 20 is fixedly connected to the motor 14. The output end of the motor 14 is coaxially fixedly connected to the A pulley 16. The A pulley 16 is connected to the A matching pulley 36 through the main belt 15. One side of the A matching pulley 24 is fixedly connected to the first bevel gear 25. The first bevel gear 25 and the second bevel gear 26 are meshed with each other. The second bevel gear 26 is coaxially fixedly connected to the exhaust fan 27.
[0029] Specifically, the output end of the motor 14 is coaxially fixedly connected to the A pulley 16 , and the main belt 15 drives the A matching pulley 36 , which is engaged with the second bevel gear 26 through the first bevel gear 25 to drive the exhaust fan 27 .
[0030] A smoke exhaust hood 28 is provided outside the exhaust fan 27, and a smoke exhaust port 29 is provided at the bottom of the smoke exhaust hood 28. The smoke exhaust port 29 is fixedly connected to a smoking port 31 through a pipe 30.
[0031] Specifically, the smoke released by the solder is sucked into the smoke outlet 31 by the rotation of the exhaust fan 27 , and is discharged from the smoke hood 28 outside the smoke outlet 29 through the pipe 30 .
[0032] The motor 14 is coaxially fixedly connected to a B pulley 17, which is connected to a B matching pulley 32 via a secondary belt 19. A dust removal fan 18 is coaxially fixedly connected to one side of the B matching pulley 32, and a fan protection cover 33 is provided on the outside of the dust removal fan 18;
[0033] Specifically, the output end of the motor 14 is coaxially fixedly connected to the B pulley 17, which drives the B matching pulley 32 through the auxiliary belt 19. The B matching pulley 32 is coaxially fixedly connected to the dust removal fan 18 for cleaning dust, and the fan protection cover 33 is used to protect the dust removal fan 18.
[0034] The working principle of this utility model is:
[0035] Place the soldering object on the soldering plate 4 and determine the position of the solder. First, adjust the gear adjuster 11 at the top of the height support rod 3. The gear adjuster 11 is coaxially fixedly connected to the gear 10. The gear 10 and the toothed belt plate 9 are engaged with each other. Rotate the gear adjuster 11 and the toothed belt plate 9 moves up and down to adjust the height of the device.
[0036] The bottom of the height support rod 3 is fixedly connected to a slider A 6, which moves within the A slide rail 5 and is adjusted to the desired longitudinal position. After adjustment, tighten the A fixing knob 8 on the A fixing port 7 to fix the position of the height support rod 3. The toothed belt plate 9 is fixedly connected to the crossbar 13, which is provided with the B slide rail 12. The automatic soldering machine 20 is fixedly connected to one side of the B slider 22, which moves within the B slide rail 12 to adjust the lateral position. After adjustment, tighten the B fixing knob 24 on the B fixing port 23.
[0037] After adjustment is complete, soldering begins, and the automatic soldering device 35 begins discharging tin, which is then soldered using the electric soldering iron 34. During the soldering process, smoke is released, which is coaxially fixedly connected to pulley A 16 at the output end of motor 14. The main belt 15 drives the mating pulley A 36, which meshes with bevel gear 25 and drives exhaust fan 27. The smoke is drawn in through the smoke outlet 31 and discharged through duct 30 and exhaust port 29. Dust that falls from the soldering plate 4 is cleaned by the dust removal fan 18, which is coaxially fixedly connected to pulley B 17 at the output end of motor 14. The dust is driven by the mating pulley B 32, which is coaxially fixedly connected to pulley B 32, via the auxiliary belt 19.
[0038] The above describes in detail the preferred embodiments of this patent, but this patent is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by ordinary technicians in this field without departing from the purpose of this patent.
Claims
1. An automatic soldering machine that is easy to adjust, comprising a device base plate (1), characterized in that: The bottom of the device base plate (1) is fixedly connected to four support piles (2), both ends of the device base plate (1) are provided with height support rods (3), the top of the device base plate (1) is fixedly connected to a soldering plate (4), a cross bar (13) is provided above the device base plate (1), an automatic soldering machine (20) is provided above the cross bar (13), the bottom of the automatic soldering machine (20) is fixedly connected to an electric soldering iron (34), one side of the automatic soldering machine (20) is fixedly connected to an automatic tin discharging device (35), A slide rails (5) are provided at both ends of the device base plate (1), A fixed openings (7) are provided on both sides of the device base plate (1), A sliders (6) are slidably connected in the two A slide rails (5), the two sliders (6) are fixedly connected to the height support rods (3), one side of the two A sliders (6) are threadedly connected to an A fixing knob (8), and the two A fixing knobs (8) are slidably connected to the A fixing opening (7).
2. The automatic soldering machine that is easy to adjust according to claim 1, characterized in that: The top ends of the two height support rods (3) are fixedly connected to a gear housing (21), and the gears (10) are movably connected inside the two gear housings (21). A gear adjuster (11) is provided on one side of the gear housing (21), and the gear adjuster (11) is coaxially fixedly connected to the gear (10). A toothed belt plate (9) is provided inside the two gear housings (21), and the two toothed belt plates (9) are meshed with the gears (10).
3. The automatic soldering machine that is easy to adjust according to claim 2, characterized in that: A B slide rail (12) is provided above the cross bar (13), a B slider (22) is slidably connected inside the B slide rail (12), a B fixing port (23) is provided on one side of the cross bar (13), a B fixing knob (24) is threadedly connected on one side of the B slider (22), and the B fixing knob (24) is slidably connected to the B fixing port (23).
4. The automatic soldering machine that is easy to adjust according to claim 3, characterized in that: The top of the automatic soldering machine (20) is fixedly connected to a motor (14), the output end of the motor (14) is coaxially fixedly connected to an A pulley (16), the A pulley (16) is connected to an A matching pulley (36) through a main belt (15), one side of the A matching pulley (36) is fixedly connected to a first bevel gear (25), the first bevel gear (25) and the second bevel gear (26) are meshed with each other, and the second bevel gear (26) is coaxially fixedly connected to an exhaust fan (27).
5. The automatic soldering machine that is easy to adjust according to claim 4, characterized in that: A smoke exhaust hood (28) is provided outside the exhaust fan (27), a smoke exhaust port (29) is provided at the bottom of the smoke exhaust hood (28), and the smoke exhaust port (29) is fixedly connected to a smoking port (31) through a pipe (30).
6. The automatic soldering machine that is easy to adjust according to claim 5, characterized in that: The motor (14) is coaxially fixedly connected to a B pulley (17), the B pulley (17) is connected to a B matching pulley (32) via a secondary belt (19), one side of the B matching pulley (32) is coaxially fixedly connected to a dust removal fan (18), and a fan protection cover (33) is provided on the outside of the dust removal fan (18).
Citation Information
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