Fixing and supporting assembly for ceramic gasket welding

By designing ceramic pad fixing support components of symmetrical fixing blocks and magnetic adsorption components, the problem of unstable fixing of ceramic welding pads when humidity is high is solved, stable clamping and glue-free fixing are achieved, and the convenience and stability of welding are improved.

CN223222705UActive Publication Date: 2025-08-15TAIXING RIHUI MARINE EQUIP CO LTD
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Patent Information

Application Number
CN202422443522.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-08-15
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

Existing ceramic welding pads are difficult to effectively fix when humidity is high, and the adhesiveness of the adhesive strips decreases, resulting in unstable fixation.

Method used

A fixed support assembly consisting of symmetrical fixed blocks and magnetic adsorption components is designed, and the elastic spacing adjustment structure and magnet block are used to achieve stable clamping and adsorption fixation of ceramic pads. Alumina thermal insulation wrapping layer is used to reduce the influence of heat, and the fixed block made of copper material does not affect magnetic force.

Benefits of technology

It realizes stable fixation of ceramic liners under different environmental conditions, avoids the use of adhesive strips, improves installation convenience and residual properties of disassembly, and enhances the stability of the welding process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of welding, in particular to a fixing and supporting assembly for welding a ceramic gasket. The device comprises two fixing blocks which are the same in structure and are symmetrically arranged, fixing grooves are formed in the top ends of the opposite faces of the two fixing blocks respectively, elastic distance adjusting structures are installed in the two fixing blocks, and a magnetic adsorption assembly is installed on each fixing block; according to the device, the sliding grooves and the sliding rods are arranged, the fixing blocks can be pulled towards the two sides, the ceramic liner can be placed into the fixing grooves, the tension springs rebound after the hands are loosened, the two fixing blocks can be driven to move oppositely, the ceramic liner is clamped and fixed, and installation is convenient and fast; by arranging the magnet block, the supporting assembly and the ceramic gasket can be attracted to a steel plate in a magnetic attraction mode; according to the device, the heat insulation wrapping layer made of an aluminum oxide material is used for efficiently insulating heat and reducing the influence of heat on the magnet block, the fixing block made of a copper material can resist heat, and copper does not have magnetism and does not influence the magnetic force of the magnet block.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding, in particular to a fixing support assembly for welding a ceramic liner. Background Art

[0002] Ceramic welding backings are suitable for welding processes in a variety of industries, including shipbuilding, bridges, boilers, pressure vessels, and steel structures. Existing adhesive ceramic welding backings are suitable for single-sided welding of general structural steel and common low-alloy structural steel in horizontal, vertical, and horizontal positions, and are easy to use. When using ceramic welding backings, the backing must be placed at the joint to be welded and then secured to the metal block using adhesive strips. However, in high humidity, the adhesive strips may lose their viscosity, preventing the backing from being effectively fixed to the metal block. Utility Model Content

[0003] The purpose of the present invention is to provide a reasonably designed fixing support assembly for ceramic liner welding in view of the defects and shortcomings of the prior art, which can solve the above-mentioned defects.

[0004] To achieve the above-mentioned purpose, the utility model adopts the following technical solution: it comprises two fixed blocks with identical structures and symmetrically arranged, the tops of the opposite surfaces of the two fixed blocks are respectively provided with fixed grooves, elastic distance adjustment structures are installed in the two fixed blocks, and a magnetic adsorption component is installed on each fixed block.

[0005] Preferably, the elastic distance adjustment structure includes a sliding groove provided in the fixed block, a sliding rod is slidably installed in the sliding grooves relative to the two fixed blocks, and limit blocks are provided at both ends of the sliding rod; an adjustment groove is provided on the inner side of the fixed block, and the adjustment groove is coincident with the axial center line of the sliding groove, a tension spring is provided in the adjustment grooves of the two fixed blocks, and the two ends of the tension spring are respectively connected to the inner walls of the adjustment grooves of the two fixed blocks, and the tension spring is sleeved on the outer side of the sliding rod.

[0006] Preferably, the magnetic adsorption component includes a magnet block inserted in the fixed block, the magnet block is a permanent magnet, and a heat insulation wrapping layer is provided between the outer side of the magnet block and the fixed block.

[0007] Preferably, the thermal insulation wrapping layer is an alumina ceramic wrapping layer.

[0008] Preferably, the fixing block is made of copper plate.

[0009] Preferably, the fixing block is provided with anti-slip grooves.

[0010] After adopting the above structure, the beneficial effects of the utility model are:

[0011] 1. This device is equipped with a slide groove and a sliding rod. By pulling the fixed blocks to both sides, the tension spring is stretched to generate elastic force, so that the ceramic liner can be placed in the fixed groove. After releasing the hand, the tension spring rebounds, which can drive the two fixed blocks to move toward each other, clamping and fixing the ceramic liner. The installation is convenient and quick.

[0012] 2. This device can use magnetic attraction to adsorb the support component and ceramic liner to the steel plate by setting a magnet block, thereby achieving fixation. The fixing effect is stable and is not affected by humidity and surface pollution of the steel plate. No glue is required and there is no residue after disassembly.

[0013] 3. This device uses an alumina insulation wrapping layer that can effectively insulate, thereby reducing the impact of heat on the magnet block. The copper fixing block is heat-resistant, and copper itself is non-magnetic and will not affect the magnetic force of the magnet block. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 It is a cross-sectional view of the utility model;

[0016] Figure 3 It is a schematic diagram of the utility model when installing a ceramic liner.

[0017] Description of reference numerals:

[0018] 1. Fixing block; 2. Fixing groove; 3. Anti-slip groove; 4. Slide groove; 5. Sliding rod; 6. Limit block; 7. Adjustment groove; 8. Tension spring; 9. Magnet block; 10. Thermal insulation wrapping layer. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] See Figure 1-Figure 3 As shown, it comprises two fixed blocks 1 with identical structures and symmetrical arrangement, the tops of the opposite surfaces of the two fixed blocks 1 are respectively provided with fixing grooves 2, elastic distance adjustment structures are installed in the two fixed blocks 1, and a magnetic adsorption component is installed on each fixed block 1.

[0021] See Figure 1-Figure 2As shown, the elastic distance adjustment structure includes a slide groove 4 opened in the fixed block 1, and a sliding rod 5 is slidably installed in the slide grooves 4 relative to the two fixed blocks 1, and a limit block 6 is provided at both ends of the sliding rod 5; an adjustment groove 7 is opened on the inner side of the fixed block 1, and the adjustment groove 7 is coincident with the axial center line of the slide groove 4, and a tension spring 8 is provided in the adjustment groove 7 of the two fixed blocks 1, and the two ends of the tension spring 8 are respectively connected to the inner walls of the adjustment groove 7 of the two fixed blocks 1, and the tension spring 8 is sleeved on the outer side of the sliding rod 5.

[0022] As an optimization solution of the present invention, a slide groove 4 and a sliding rod 5 are provided, which can pull the fixed block 1 to both sides, so that the tension spring 8 is stretched to generate elastic force, so that the ceramic liner can be placed into the fixed groove 2. After releasing the hand, the tension spring 8 rebounds, which can drive the two fixed blocks 1 to move toward each other, clamping and fixing the ceramic liner.

[0023] See Figure 1-Figure 2 As shown, the magnetic adsorption component includes a magnet block 9 inserted into the fixed block 1. The magnet block 9 is a permanent magnet. A heat insulation wrapping layer 10 is provided between the outer side of the magnet block 9 and the fixed block 1.

[0024] As an optimization solution of the present invention, by providing a magnet block 9, the support assembly and the ceramic liner can be adsorbed onto the steel plate by magnetic attraction, thereby achieving fixation without the need for glue.

[0025] See Figure 1-Figure 2 As shown, the heat-insulating wrapping layer 10 is an alumina ceramic wrapping layer; the fixing block 1 is made of a copper plate; and the fixing block 1 is provided with anti-slip grooves 3.

[0026] As an optimization solution of the present invention, the thermal insulation wrapping layer 10 made of alumina can effectively insulate, thereby reducing the impact of heat on the magnet block 9. The fixed block 1 made of copper is heat-resistant, and copper itself is not magnetic and will not affect the magnetic force of the magnet block 9. The anti-slip grooves 3 can ensure that the fixed block 1 will not slide after installation.

[0027] The use process of this utility model:

[0028] First, pull the fixing block 1 to both sides, and then put the ceramic liner to be used into the fixing groove 2. After loosening the fixing block 1, the tension spring 8 drives the two fixing blocks 1 to rebound and clamp the liner. Then, move the support assembly to the position of the steel plate to be welded, align the liner with the gap to be welded, and gradually push the support assembly close to the steel plate. When the distance is close enough, suction is generated between the magnet block 9 and the steel plate, and the support assembly can be fixed to the steel plate, and then welding can begin.

[0029] After the welding is completed and the temperature drops, the worker can remove the support assembly and ceramic liner and use them again.

[0030] It should be understood that the above-described specific embodiments of the present invention are merely illustrative of or explanation of the principles of the present invention and do not constitute limitations of the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention shall be included within the scope of protection of the present invention. In addition, the appended claims of the present invention are intended to cover all changes and modifications that fall within the scope and metes and bounds of the appended claims, or equivalents of such scope and metes and bounds.

Claims

1. A fixing support assembly for ceramic liner welding, comprising two fixing blocks (1) of identical structure and symmetrical arrangement, characterized in that: The top ends of the opposing surfaces of the two fixing blocks (1) are respectively provided with fixing grooves (2). The two fixing blocks (1) are provided with elastic distance adjustment structures. Each fixing block (1) is provided with a magnetic adsorption component.

2. The fixing support assembly for ceramic liner welding according to claim 1, characterized in that: The elastic distance adjustment structure includes a slide groove (4) provided in the fixed block (1), a sliding rod (5) is slidably installed in the slide grooves (4) of the two fixed blocks (1), and both ends of the sliding rod (5) are provided with a limit block (6); an adjustment groove (7) is provided on the inner side of the fixed block (1), and the adjustment groove (7) is aligned with the axis of the slide groove (4); a tension spring (8) is provided in the adjustment grooves (7) of the two fixed blocks (1), and both ends of the tension spring (8) are respectively connected to the inner walls of the adjustment grooves (7) of the two fixed blocks (1), and the tension spring (8) is sleeved on the outer side of the sliding rod (5).

3. The fixing support assembly for ceramic liner welding according to claim 2, characterized in that: The magnetic adsorption component comprises a magnet block (9) inserted into the fixed block (1), the magnet block (9) is a permanent magnet, and a heat insulating wrapping layer (10) is provided between the outer side of the magnet block (9) and the fixed block (1).

4. The fixing support assembly for ceramic liner welding according to claim 3, characterized in that: The heat-insulating wrapping layer (10) is an alumina ceramic wrapping layer.

5. The fixing support assembly for ceramic liner welding according to claim 4, characterized in that: The fixing block (1) is made of copper plate.

6. The fixing support assembly for ceramic liner welding according to claim 5, characterized in that: The fixing block (1) is provided with anti-slip grooves (3).