Large fan assembly table with hoisting function
By designing the electric jaws and calibration mechanism of a large fan assembly table, the problems of low fan assembly efficiency and safety hazards in the existing technology are solved, and fast and accurate fan shell alignment and installation are achieved, improving assembly efficiency and quality.
Patent Information
- Application Number
- CN202422429904.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-10-09
AI Technical Summary
The assembly process of large-scale industrial fans in the prior art relies on workers' experience, resulting in high labor intensity, low assembly efficiency and high error rate, affecting the quality and safety of finished products.
A large fan assembly table with lifting function was designed, using electric jaws, cylinders, drive motors and calibration mechanisms. The precise positioning and alignment of the fan shell is achieved through structures such as turntables and arc grooves, and the operation process is simplified.
The rapid positioning and alignment of fan shells of different sizes is achieved, the demand for multiple adjustments is reduced, the assembly efficiency and yield rate is improved, and the labor intensity and safety risks are reduced.
Smart Images

Figure CN223222824U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of industrial fan assembly, in particular to a large fan assembly platform with a hoisting function. Background Art
[0002] Large air volume vertical fans are mostly used in large public buildings such as industrial factories, shopping malls, stadiums, stations, airports, etc. Large industrial fans can promote air circulation, dispel odors, and create a comfortable shopping and viewing environment.
[0003] In the prior art, the upper half of the fan cover is mostly lifted by hoisting, and the lower half of the shell is then docked. However, during assembly, the fan cover is divided into two upper and lower semi-circular arc parts, which are connected by bolts after docking. However, actual hoisting mostly relies on the workers' experience for adjustment. However, due to the large size of the fan cover, the workers' labor intensity is extremely high, and multiple adjustments will greatly reduce the overall assembly efficiency, and the error rate will increase due to worker fatigue, which will not only pose a hidden danger to the workers' safety but also affect the quality of the assembled product. Utility Model Content
[0004] The technical solution of the present invention aims to solve the technical problem that the existing technical solutions are too simple, and provides a solution that is significantly different from the existing technology. Specifically, the purpose of the present invention is to provide a large fan assembly table with a lifting function to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a large fan assembly table with a lifting function, comprising a conveyor belt, a base placed on the top of the conveyor belt, a fan case fixedly arranged on the top of the base, the fan case comprising an upper shell and a lower shell, the lower shell fixedly arranged on the top of the base, the upper shell threadedly arranged on the top of the lower shell, four universal wheels fixedly arranged on the bottom of the base, four support rods arranged on the sides of the conveyor belt, a lifting frame arranged on the top of the four support rods, an L-shaped plate fixedly arranged on the top of the lifting frame, an electric push rod fixedly arranged on the side wall of the L-shaped plate, an electric clamp fixedly arranged on the end of the output shaft of the electric push rod, a mounting plate provided on the side of the conveyor belt, a cylinder fixedly arranged on the side wall of the mounting plate, a drive motor fixedly arranged on the end of the cylinder output shaft, a calibration mechanism fixedly arranged on the end of the output shaft of the drive motor, and an alignment mechanism slidingly arranged on the side wall of the calibration mechanism.
[0006] Preferably, the calibration mechanism includes a turntable, four arc-shaped grooves, a plurality of limit teeth, four limit columns, four arc-shaped plates, four sliding rods, four limit plates and a fixed plate, the fixed plate is fixedly arranged at the bottom of the driving motor, and four limit channels are fixedly arranged on a side wall of the fixed plate facing away from the driving motor, the four sliding rods are respectively slidably inserted inside the four limit channels, the four arc-shaped plates are respectively fixed at the ends of the four sliding rods, the four limit columns are respectively fixed at the side walls of the four sliding rods facing away from the fixed plate, the turntable is fixedly arranged at the end of the output shaft of the driving motor, the four arc-shaped grooves are arranged in a circular array on the turntable, and a plurality of limit teeth are fixed on the side wall of the turntable.
[0007] Preferably, the four limiting rods are respectively located in corresponding arc-shaped grooves and slide.
[0008] Preferably, the alignment mechanism includes an I-plate, an L-shaped long rod, a plug-in slot, a plug-in rod, an upper resistance rod, a lower resistance rod, a resistance plate, two alignment slides and four limit slots, the plug-in slot is arranged on the side wall of the fixed plate close to the drive motor, one end of the plug-in rod is plugged into the plug-in slot, the L-shaped long rod is fixedly arranged at the other end of the plug-in rod, the resistance plate is fixedly arranged at the top of the L-shaped long rod, the I-plate is fixedly arranged at the top of the electric clamp, the four limit slots are symmetrically arranged in pairs on both sides of the L-shaped long rod, the upper resistance rod is plugged into the two limit slots located above, the lower resistance rod is plugged into the two limit slots located below, and the two alignment slides are respectively arranged on the inner sides of the upper resistance rod and the lower resistance rod.
[0009] Preferably, the thickness of the upper and lower interference rods is adapted to the size of the corresponding limiting slots.
[0010] Preferably, the width of the two alignment slots is greater than the thickness of the L-shaped long rod.
[0011] Compared with the prior art, the beneficial effects of the present invention are:
[0012] The utility model realizes that the assembly of fan casings of different sizes can be quickly limited by arranging a rotating disk, four arc-shaped grooves, a plurality of limiting teeth, four limiting columns, four arc-shaped plates, four sliding rods, four limiting plates and a fixed disk, so as to ensure that the cross sections are at the same center when the upper casing is docked with the lower casing, and is suitable for docking fan casings of various sizes. The positioning can be performed once without multiple adjustments, and the operation is simple, convenient and fast, and the practicality is strong.
[0013] The utility model realizes that whether the upper shell and the lower shell are aligned is judged by unlocking the long rod through the arrangement of the I-plate, L-shaped long rod, plug-in slot, plug-in rod, upper contact rod, lower contact rod, contact plate, two alignment slide grooves and four limit slots, thereby avoiding the situation that the cross sections are at the same center of a circle but the sides are not aligned, and the contact plate limits the I-plate so that the upper shell cannot be moved down for installation when it is not aligned, thereby ensuring the quality during installation and avoiding the situation that the installation is misaligned due to negligence, greatly improving the installation yield rate of the shell, and through the arrangement of the plug-in slot as a retractable structure, the position height of the plug-in rod inserted into the plug-in slot is adjusted to achieve the connection between the upper shell and the lower shell of different sizes, which has strong applicability. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the positional relationship between the alignment mechanism and the calibration mechanism of the present invention;
[0016] Figure 3 This is a schematic diagram of the explosion structure of the calibration mechanism of the utility model;
[0017] Figure 4 This is a schematic diagram of the alignment mechanism structure of the present utility model;
[0018] Figure 5 This is a schematic diagram of the split structure of the alignment mechanism of the present invention.
[0019] In the figure: 1. Upper shell; 2. Lower shell; 3. Mounting plate; 4. Alignment mechanism; 41. I-plate; 42. L-shaped long rod; 43. Insertion slot; 44. Insertion rod; 45. Upper contact rod; 46. Lower contact rod; 47. Contact plate; 48. Alignment slide; 49. Limiting slot; 5. Calibration mechanism; 51. Turntable; 52. Arc groove; 53. Limiting teeth; 54. Limiting column; 55. Arc plate; 56. Sliding rod; 57. Limiting plate; 58. Fixed plate; 6. Base; 7. Conveyor belt; 8. Support rod; 9. Lifting frame; 10. Cylinder; 11. Electric push rod; 12. Electric clamp; 13. L-plate; 14. Universal wheel; 15. Drive motor. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] See also Figure 1-5 , the utility model provides an embodiment: a large fan assembly table with a lifting function, comprising a conveyor belt 7, a base 6 is placed on the top of the conveyor belt 7, a fan case is fixedly arranged on the top of the base 6, and the fan case comprises an upper shell 1 and a lower shell 2, the lower shell 2 is fixedly arranged on the top of the base 6, the upper shell 1 is threadedly arranged on the top of the lower shell 2, four universal wheels 14 are fixedly arranged on the bottom of the base 6, four support rods 8 are arranged on the sides of the conveyor belt 7, and a lifting frame 9 is arranged on the top of the four support rods 8, an L-shaped plate 13 is fixedly arranged on the top of the lifting frame 9, an electric push rod 11 is fixedly arranged on the side wall of the L-shaped plate 13, and an electric clamp 12 is fixedly arranged on the output shaft end of the electric push rod 11, a mounting plate 3 is provided on the side wall of the mounting plate 3, a cylinder 10 is fixedly arranged on the side wall of the mounting plate 3, a drive motor 15 is fixedly arranged on the output shaft end of the cylinder 10, a calibration mechanism 5 is fixedly arranged on the output shaft end of the drive motor 15, and an alignment mechanism 4 is slidingly arranged on the side wall of the calibration mechanism 5 First, the upper shell 1 is lifted by the electric clamp 12, and then the uninstalled lower shell 2 of the fan is placed on the conveyor belt 7, and the shell is conveyed to the bottom of the electric clamp 12 by the conveyor belt 7. After preliminary alignment, the output shaft of the cylinder 10 is extended to drive the drive motor 15 and the calibration mechanism 5 to move synchronously to the inside of the fan shell, and then the calibration mechanism 5 is driven to calibrate and position the horizontal positions of the lower shell 2 and the upper shell 1 by the rotation of the output shaft of the cylinder 10. At this time, the electric clamp 12 and the upper shell 1 are driven by the lifting frame 9 to move so that they contact the alignment mechanism 4. After the alignment is completed, the alignment mechanism 4 is unlocked, and then the output shaft of the electric push rod 11 is extended and retracted to drive the electric clamp 12 to move downward. After the upper shell 1 is placed on the lower shell 2, the electric clamp 12 is released, and then the staff screws the upper shell 1 and the lower shell 2 together to fix them.
[0022] Specifically, the calibration mechanism 5 includes a turntable 51, four arc-shaped grooves 52, several limiting teeth 53, four limiting columns 54, four arc-shaped plates 55, four sliding rods 56, four limiting plates 57 and a fixed plate 58. The fixed plate 58 is fixedly arranged at the bottom of the drive motor 15, and four limiting channels are fixedly arranged on the side wall of the fixed plate 58 away from the drive motor 15. The four sliding rods 56 are respectively slidably inserted inside the four limiting channels. The four arc-shaped plates 55 are respectively fixed at the ends of the four sliding rods 56. The four limiting columns 54 are respectively fixed at the side walls of the four sliding rods 56 away from the fixed plate 58. The turntable 51 is fixed at the end of the output shaft of the drive motor 15. The four arc-shaped grooves 52 are arranged in a circular array on the turntable 51, and several limiting teeth 53 are fixed on the side wall of the turntable 51. The output shaft of the driving motor 15 rotates to drive the turntable 51, and the rotation of the turntable 51 drives the arc groove 52 to rotate synchronously. The rotation of the arc groove 52 drives the limit column 54 to move, and the movement of the limit column 54 drives the sliding rod 56 to slide inside the limit plate 57. The movement of the sliding rod 56 drives the arc plate 55 to move synchronously, and the inner side walls of the upper shell 1 and the lower shell 2 are restrained and limited by the arc plate 55; it is achieved that the assembly of fan shells of different sizes can be quickly limited, ensuring that the cross section is at the same center of a circle when the upper shell 1 is docked with the lower shell 2, adapting to the docking of fan shells of various sizes, and only one positioning is required without multiple adjustments. The operation is simple, convenient, fast and practical.
[0023] Specifically, the four limiting posts 54 are respectively located in the corresponding arc-shaped grooves 52 and slide.
[0024] Specifically, the alignment mechanism 4 includes an I-plate 41, an L-shaped long rod 42, a plug-in slot 43, a plug-in rod 44, an upper resistance rod 45, a lower resistance rod 46, a resistance plate 47, two alignment slides 48 and four limit slots 49. The plug-in slot 43 is set on the side wall of the fixed plate 58 close to the drive motor 15, one end of the plug-in rod 44 is plugged into the plug-in slot 43, the L-shaped long rod 42 is fixedly set on the other end of the plug-in rod 44, the resistance plate 47 is fixedly set on the top of the L-shaped long rod 42, the I-plate 41 is fixedly set on the top of the electric clamp 12, the four limit slots 49 are symmetrically arranged on both sides of the L-shaped long rod 42, the upper resistance rod 45 is plugged into the two limit slots 49 located above, the lower resistance rod 46 is plugged into the two limit slots 49 located below, and the two alignment slides 48 are respectively set on the inner sides of the upper resistance rod 45 and the lower resistance rod 46. First, the lower contact rod 46 is driven to move by the lower shell 2 against the lower contact rod 46, and the lower contact rod 46 moves so that the alignment slot 48 on the lower contact rod 46 is aligned with the long rod. Then, the electric clamp 12 and the upper shell 1 are driven to move by the hanging frame 9 until the upper shell 1 contacts the upper contact rod 45, so that the upper contact rod 45 moves to the corresponding alignment slot 48 and is aligned with the L-shaped long rod 42. At this time, the long rod is unlocked, so that the contact plate 47 releases the limit on the I-plate 41, so that the electric clamp 12 can move downward, and the upper shell 1 is placed on the lower shell 2 for docking; unlocking by the long rod is achieved. In this way, it is possible to determine whether the upper shell 1 and the lower shell 2 are aligned, and avoid the situation where the cross sections are at the same center of a circle but the sides are not aligned. In addition, the contact plate 47 limits the I-plate 41, so that the upper shell 1 cannot be moved down for installation when it is not aligned, thereby ensuring the quality during installation and avoiding the situation where the installation is misaligned due to negligence, which greatly improves the installation yield rate of the shell. In addition, the plug-in slot 43 is qualified, and the plug-in rod 44 is set as a retractable structure. The position height of the plug-in rod 44 inserted into the plug-in slot 43 is adjusted to achieve adaptation to the connection between the upper shell 1 and the lower shell 2 of different sizes, and the applicability is strong.
[0025] Specifically, the thickness of the upper and lower resisting rods 45 and 46 is adapted to the size of the corresponding limiting slots 49 .
[0026] Specifically, the width of the two alignment slots 48 is greater than the thickness of the L-shaped long rod 42 .
[0027] Working principle: First, the upper shell 1 is lifted by the electric clamp 12, and then the uninstalled lower fan shell 2 is placed on the conveyor belt 7, and the shell is transported to the bottom of the electric clamp 12 by the conveyor belt 7. After preliminary alignment, the output shaft of the cylinder 10 is extended to drive the drive motor 15 and the calibration mechanism 5 to move synchronously to the inside of the fan shell, and then the output shaft of the drive motor 15 is rotated to drive the turntable 51 to rotate, and the rotation of the turntable 51 drives the arc groove 52 to rotate synchronously, and the rotation of the arc groove 52 drives the limit column 54 to move, and the movement of the limit column 54 drives the sliding rod 56 to slide inside the limit plate 57, and the movement of the sliding rod 56 drives the arc plate 55 to move synchronously, and the inner wall of the upper shell 1 and the lower shell 2 is restrained by the arc plate 55. At this time, the electric clamp 12 and the upper shell 1 are driven to move by the lifting frame 9, and the lower shell 2 is restrained by the lower contact. The rod 46 drives the lower contact rod 46 to move, and the lower contact rod 46 moves so that the alignment slide 48 on the lower contact rod 46 is aligned with the long rod, and then the electric clamp 12 and the upper shell 1 are driven to move by the lifting frame 9 until the upper shell 1 contacts the upper contact rod 45, so that the upper contact rod 45 moves to the corresponding alignment slide 48 and is aligned with the L-shaped long rod 42. At this time, the long rod is unlocked, so that the contact plate 47 releases the limit on the I-plate 41, so that the electric clamp 12 can move downward, and the upper shell 1 is placed on the lower shell 2 for docking. After the alignment is completed, the long rod is unlocked to determine whether the upper shell 1 and the lower shell 2 are aligned, and then the electric clamp 12 is driven downward by the extension and contraction of the output shaft of the electric push rod 11. After the upper shell 1 is placed on the lower shell 2, the electric clamp 12 is released, and then the staff can screw the upper shell 1 and the lower shell 2 together to fix them.
Claims
1. A large fan assembly table with a hoisting function, comprising a conveyor belt (7), characterized in that: A base (6) is placed on the top of the conveyor belt (7), a fan housing is fixedly provided on the top of the base (6), the fan housing comprises an upper housing (1) and a lower housing (2), the lower housing (2) is fixedly provided on the top of the base (6), the upper housing (1) is threadedly provided on the top of the lower housing (2), four universal wheels (14) are fixedly provided on the bottom of the base (6), four support rods (8) are provided on the sides of the conveyor belt (7), a hanging frame (9) is provided on the top of the four support rods (8), and the hanging frame (9) is fixedly provided on the top An L-shaped plate (13) is provided, an electric push rod (11) is fixedly provided on the side wall of the L-shaped plate (13), an electric clamp (12) is fixedly provided on the end of the output shaft of the electric push rod (11), a mounting plate (3) is provided beside the conveyor belt (7), a cylinder (10) is fixedly provided on the side wall of the mounting plate (3), a drive motor (15) is fixedly provided on the end of the output shaft of the cylinder (10), a calibration mechanism (5) is fixedly provided on the end of the output shaft of the drive motor (15), and an alignment mechanism (4) is slidably provided on the side wall of the calibration mechanism (5).
2. The large fan assembly stand with a hoisting function according to claim 1, characterized in that: The calibration mechanism (5) comprises a turntable (51), four arc-shaped slots (52), a plurality of limiting teeth (53), four limiting columns (54), four arc-shaped plates (55), four sliding rods (56), four limiting plates (57) and a fixed plate (58), wherein the fixed plate (58) is fixedly arranged at the bottom of the driving motor (15), and four limiting channels are fixedly arranged on a side wall of the fixed plate (58) away from the driving motor (15), and the four sliding rods (56) are respectively slidably inserted in the four limiting channels, and the four arc-shaped plates (55) are respectively fixedly arranged at the ends of the four sliding rods (56), and the four limiting columns (54) are respectively fixedly arranged on a side wall of the four sliding rods (56) away from the fixed plate (58), and the turntable (51) is fixedly arranged at the end of the output shaft of the driving motor (15), and the four arc-shaped slots (52) are arranged on the turntable (51) in a circular array, and the plurality of limiting teeth (53) are fixedly arranged on the side wall of the turntable (51).
3. The large fan assembly stand with a hoisting function according to claim 2, characterized in that: The four limiting columns (54) are respectively located inside the corresponding arc-shaped grooves (52) and slide.
4. The large fan assembly stand with a hoisting function according to claim 2, characterized in that: The alignment mechanism (4) comprises an I-shaped plate (41), an L-shaped long rod (42), a plug-in slot (43), a plug-in rod (44), an upper abutting rod (45), a lower abutting rod (46), an abutting plate (47), two alignment slides (48) and four limit slots (49), wherein the plug-in slot (43) is arranged on a side wall of the fixed plate (58) close to the drive motor (15), one end of the plug-in rod (44) is plugged into the inside of the plug-in slot (43), the L-shaped long rod (42) is fixedly arranged at the other end of the plug-in rod (44), and the abutting plate (47) is arranged on the side wall of the fixed plate (58) close to the drive motor (15). The touch plate (47) is fixedly arranged on the top of the L-shaped long rod (42), the I-shaped plate (41) is fixedly arranged on the top of the electric clamp (12), the four limit slots (49) are symmetrically arranged on both sides of the L-shaped long rod (42), the upper contact rod (45) is inserted into the two limit slots (49) located above, the lower contact rod (46) is inserted into the two limit slots (49) located below, and the two alignment slots (48) are respectively arranged on the inner sides of the upper contact rod (45) and the lower contact rod (46).
5. The large fan assembly stand with a hoisting function according to claim 4, characterized in that: The thickness of the upper abutment rod (45) and the lower abutment rod (46) are adapted to the size of the corresponding limiting slot (49).
6. The large fan assembly stand with a hoisting function according to claim 4, characterized in that: The width of the two alignment slots (48) is greater than the thickness of the L-shaped long rod (42).