Pouring equipment for prefabricating concrete U-shaped channel
By designing casting equipment with fixed structures, the problems of low strength and rough surface caused by on-site casting of concrete U-shaped channels are solved, rapid mold release and efficient construction are achieved, and the quality and efficiency of the channels are improved.
Patent Information
- Application Number
- CN202421666685.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-07-15
AI Technical Summary
In the prior art, on-site pouring of concrete U-shaped channel leads to low concrete strength and serious surface honeycomb surface, affecting the flow rate and installation efficiency.
A casting equipment for prefabricated concrete U-channel processing is designed, and a fixed structure includes a lower mold, an upper mold, a rotary rod, a bevel gear, a threaded rod, a moving rod, a slot and a clamp block, etc., to achieve a close fit between the upper mold and the lower mold and efficient casting of concrete through motor drive.
The rapid release of concrete U-shaped channel is achieved, which avoids channel damage, improves channel strength and flow speed, and improves construction efficiency.
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Figure CN223223588U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of concrete pouring, in particular to pouring equipment for prefabricating and processing concrete U-shaped channels. Background Art
[0002] In water conservancy projects and agricultural projects, pipes and channels are often used to achieve the purpose of water diversion. For long-distance irrigation and water delivery, due to the high cost of pipelines and the difficulty of construction, channel projects with relatively low cost and simple construction are generally selected. There are two commonly used channel projects: earthen channels and concrete channels. The country is increasingly advocating water-saving irrigation. Earthen channel projects are gradually being eliminated due to their large infiltration volume and low utilization rate. Commonly used concrete channels are divided into precast concrete slabs and cast-in-place concrete channels. Precast concrete slabs are produced in a fixed place using fixed molds. After the concrete reaches the designed strength, it is transported to the construction site for laying.
[0003] After searching, Chinese patent number CN215367110U is a concrete U-shaped channel forming device, which pours concrete on site by setting a vibration structure. The on-site poured concrete channel is processed according to the design size requirements. The equipment is placed in the excavated U-shaped channel, and the equipment moves forward as the concrete is poured. Due to the small vibration of the equipment, the concrete strength is low and the surface honeycomb surface is serious, which increases the surface roughness and reduces the water flow rate. It is not conducive to the rapid installation of the U-shaped channel, prolongs the working time and reduces the work efficiency. Therefore, a pouring equipment for prefabricated processing of concrete U-shaped channels is proposed to solve the above problems. Utility Model Content
[0004] (1) Technical problems solved
[0005] In view of the shortcomings of the existing technology, the utility model provides a pouring device for prefabricating concrete U-shaped channels, which has the advantages of rapid demoulding and solves the problem of damage to the inclined U-shaped channels during demoulding.
[0006] (2) Technical solution
[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a casting equipment for prefabrication of concrete U-shaped channels, comprising a working chamber, a lower mold being fixedly installed on the inner bottom wall of the working chamber, fixed structures being provided on both the left and right sides of the lower mold, and an upper mold being provided on the top of the lower mold.
[0008] The fixed structure includes a first cavity, a rotating rod, a first bevel gear, a second bevel gear, a second threaded rod, a moving rod, a second cavity, a slot, a slide, a spring and a block. The left and right sides of the lower mold are each provided with a first cavity, a rotating rod is provided inside the first cavity, a first bevel gear is provided on the outer surface of the rotating rod, a second bevel gear is provided on the top of the first bevel gear, a second threaded rod is fixedly installed on the top of the second bevel gear, and a moving rod is provided on the outer surface of the second threaded rod. The left and right sides of the upper mold are each provided with a second cavity, a slot is provided on the left and right inner walls of the second cavity, a slide is provided inside the moving rod, a spring is fixedly installed inside the slide, and blocks are fixedly installed on the left and right sides of the spring.
[0009] Furthermore, two threaded sleeves are fixedly installed on the left and right sides of the upper mold, and a through hole is opened on the top of the working chamber.
[0010] Furthermore, four motors are fixedly mounted on the top of the working chamber, and a first threaded rod is fixedly connected to the output shaft of the motor.
[0011] Furthermore, the top end of the upper mold extends to the outside of the working chamber through a through hole, and the two groups of threaded sleeves and the two groups of first threaded rods are all threadedly connected.
[0012] Furthermore, the bottom end of the first threaded rod passes through the working chamber and extends to the interior of the working chamber, and the top of the upper mold is fixedly connected to a feed pipe.
[0013] Furthermore, the opposite ends of the two rotating rods pass through the two first cavities and extend to the outside of the lower mold, and the two first bevel gears and the two second bevel gears are meshed.
[0014] Furthermore, the top ends of the two moving rods pass through the upper mold and the lower mold and extend to the interiors of the two second cavities, and the two groups of clamping blocks and the two groups of clamping slots are all clamped together.
[0015] (3) Beneficial effects
[0016] Compared with the existing technology, the technical solution of this application has the following beneficial effects:
[0017] The pouring equipment for prefabricating and processing a concrete U-shaped channel is provided with a fixed structure. When pouring concrete, the motor is started to make the upper mold fall on the top of the lower mold, and then the two rotating rods are rotated to rotate the two second threaded rods. The two moving rods enter the two second cavities, and the two groups of clamping blocks are clamped with the two groups of clamping grooves. Then, the concrete is poured into the upper mold and the lower mold through the feed pipe, thereby completing the pouring function of the U-shaped channel. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a three-dimensional diagram of the utility model;
[0019] Figure 2 This is a front cross-sectional view of the utility model;
[0020] Figure 3 This is a top view of the utility model;
[0021] Figure 4 For this utility model Figure 2 Enlarged view of point A in the middle.
[0022] In the figure: 1. working chamber; 2. lower mold; 3. fixed structure; 301. first cavity; 302. rotating rod; 303. first bevel gear; 304. second bevel gear; 305. second threaded rod; 306. moving rod; 307. second cavity; 308. slot; 309. slide; 310. spring; 311. block; 4. upper mold; 5. threaded sleeve; 6. through hole; 7. motor; 8. first threaded rod; 9. feed pipe. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] See also Figure 1-4, a concrete U-shaped channel prefabrication and pouring equipment in this embodiment includes a working chamber 1, a lower mold 2 is fixedly installed on the inner bottom wall of the working chamber 1, a fixed structure 3 is provided on both sides of the lower mold 2, an upper mold 4 is provided on the top of the lower mold 2, the fixed structure 3 includes a first cavity 301, a rotating rod 302, a first bevel gear 303, a second bevel gear 304, a second threaded rod 305, a moving rod 306, a second cavity 307, a slot 308, a slide 309, a spring 310 and a block 311, a first cavity 301 is opened on both sides of the lower mold 2, and a first cavity 301 is provided inside the first cavity 301. A rotating rod 302 is provided, and a first bevel gear 303 is provided on the outer surface of the rotating rod 302. A second bevel gear 304 is provided on the top of the first bevel gear 303. A second threaded rod 305 is fixedly installed on the top of the second bevel gear 304. A moving rod 306 is provided on the outer surface of the second threaded rod 305. Second cavities 307 are provided on the left and right sides of the upper mold 4. A card groove 308 is provided on the inner walls of the left and right sides of the second cavity 307. A slide 309 is provided inside the moving rod 306. A spring 310 is fixedly installed inside the slide 309. Blocks 311 are fixedly installed on the left and right sides of the spring 310.
[0025] like Figure 1 and Figure 2 As shown, two threaded sleeves 5 are fixedly installed on the left and right sides of the upper mold 4, and a through hole 6 is opened on the top of the working chamber 1. When the upper mold 4 is moved, the two groups of threaded sleeves 5 move on the outer surfaces of the two groups of first threaded rods 8, and then the upper mold 4 moves up and down.
[0026] like Figure 1 and Figure 2 As shown, four motors 7 are fixedly installed on the top of the working chamber 1, and the output shafts of the motors 7 are fixedly connected to the first threaded rods 8. When the four motors 7 are started, the four first threaded rods 8 drive the four threaded sleeves 5 to move, so that the upper part of the upper mold 4 passes through the through hole 6, thereby facilitating the demolding of the U-shaped channel.
[0027] like Figure 1 and Figure 2 As shown, the top of the upper mold 4 extends to the outside of the working chamber 1 through the through hole 6, and the two sets of threaded sleeves 5 and the two sets of first threaded rods 8 are all threadedly connected. Start the motor 7 to make the upper mold 4 fall on the top of the lower mold 2 to ensure that the upper mold 4 and the lower mold 2 can fit tightly.
[0028] like Figure 1 and Figure 2 As shown, the bottom end of the first threaded rod 8 passes through the working chamber 1 and extends to the interior of the working chamber 1. The top of the upper mold 4 is fixedly connected with a feed pipe 9, and concrete is poured into the upper mold 4 and the lower mold 2 from the feed pipe 9 to complete the molding of the concrete.
[0029] like Figure 2 and Figure 4 As shown, the opposite ends of the two rotating rods 302 pass through the two first cavities 301 and extend to the outside of the lower mold 2. The two first bevel gears 303 and the two second bevel gears 304 are meshed. When the two rotating rods 302 are rotated, the two first bevel gears 303 drive the two second bevel gears 304 to rotate, and the two second threaded rods 305 rotate, driving the two moving rods 306 to move.
[0030] like Figure 2 and Figure 4 As shown, the top ends of the two moving rods 306 pass through the upper mold 4 and the lower mold 2 and extend to the inside of the two second cavities 307. The two groups of blocks 311 and the two groups of slots 308 are all clamped. When the two moving rods 306 enter the inside of the two second cavities 307, the two springs 310 are compressed and the two groups of blocks 311 are retracted to the inside of the two slides 309. When they reach the position of the two groups of slots 308, the two springs 310 rebound, causing the two groups of blocks 311 to be clamped to the two groups of slots 308.
[0031] During implementation, follow these steps:
[0032] 1) First, start the four motors 7 to rotate the four first threaded rods 8;
[0033] 2) Then the four first threaded rods 8 drive the four threaded sleeves 5 to move downward, so that the upper mold 4 and the lower mold are fitted together;
[0034] 3) Rotate the two rotating rods 302 again, allowing the two moving rods 306 to move into the two second cavities 307, and the two sets of clamping blocks 311 engage with the two sets of clamping slots 308;
[0035] 4) Finally, concrete is poured into the interior of the upper mold 4 and the lower mold 2 from the feeding pipe 9 .
[0036] To sum up, the pouring equipment for prefabrication of concrete U-shaped channels is equipped with a fixed structure 3. When pouring concrete, the motor 7 is started to make the upper mold 4 fall on the top of the lower mold 2, and then the two rotating rods 302 are rotated to rotate the two second threaded rods 305. The two moving rods 306 enter the two second cavities 307, and the two groups of blocks 311 are engaged with the two groups of slots 308. Then, the concrete is poured into the upper mold 4 and the lower mold 2 through the feed pipe 9, thereby completing the pouring function of the U-shaped channel.
[0037] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.
[0038] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A pouring device for prefabricating a concrete U-shaped channel, comprising a working chamber (1), characterized in that: A lower mold (2) is fixedly mounted on the inner bottom wall of the working chamber (1), a fixing structure (3) is provided on both the left and right sides of the lower mold (2), and an upper mold (4) is provided on the top of the lower mold (2); The fixing structure (3) comprises a first cavity (301), a rotating rod (302), a first bevel gear (303), a second bevel gear (304), a second threaded rod (305), a moving rod (306), a second cavity (307), a slot (308), a slideway (309), a spring (310) and a block (311). The left and right sides of the lower mold (2) are both provided with a first cavity (301). The interior of the first cavity (301) is provided with a rotating rod (302). The outer surface of the rotating rod (302) is provided with a first bevel gear (303). The top of the first bevel gear (303) is provided with a rotating rod (302). A second bevel gear (304) is provided, a second threaded rod (305) is fixedly installed on the top of the second bevel gear (304), a moving rod (306) is provided on the outer surface of the second threaded rod (305), a second cavity (307) is provided on the left and right sides of the upper mold (4), a card slot (308) is provided on the left and right inner walls of the second cavity (307), a slideway (309) is provided inside the moving rod (306), a spring (310) is fixedly installed inside the slideway (309), and a card block (311) is fixedly installed on the left and right sides of the spring (310).
2. The pouring equipment for prefabricating a concrete U-shaped channel according to claim 1, characterized in that: Two threaded sleeves (5) are fixedly mounted on both the left and right sides of the upper mold (4), and a through hole (6) is provided on the top of the working chamber (1).
3. The pouring equipment for prefabricating a concrete U-shaped channel according to claim 1, characterized in that: Four motors (7) are fixedly mounted on the top of the working chamber (1), and a first threaded rod (8) is fixedly connected to the output shaft of the motor (7).
4. The pouring equipment for prefabricating a concrete U-shaped channel according to claim 2, characterized in that: The top end of the upper mold (4) extends to the outside of the working chamber (1) through the through hole (6), and the two groups of threaded sleeves (5) and the two groups of first threaded rods (8) are all threadedly connected.
5. The pouring equipment for prefabricating a concrete U-shaped channel according to claim 3, characterized in that: The bottom end of the first threaded rod (8) passes through the working chamber (1) and extends to the interior of the working chamber (1), and the top of the upper mold (4) is fixedly connected with a feed pipe (9).
6. The pouring equipment for prefabricating a concrete U-shaped channel according to claim 1, characterized in that: The opposite ends of the two rotating rods (302) pass through the two first cavities (301) and extend to the outside of the lower mold (2), and the two first bevel gears (303) and the two second bevel gears (304) are meshed.
7. The pouring equipment for prefabricating a concrete U-shaped channel according to claim 1, characterized in that: The top ends of the two moving rods (306) pass through the upper mold (4) and the lower mold (2) and extend to the interior of the two second cavities (307). The two groups of clamping blocks (311) and the two groups of clamping slots (308) are both clamped together.
Citation Information
Patent Citations
Concrete U-shaped channel forming device
CN215367110U