Ceramic composite pipe machining cutting device convenient to position

By introducing support pipes, guide pipes, baffles and rotary unloading motors into the ceramic composite pipe cutting device, the rapid positioning and automatic unloading of ceramic composite pipes are realized, solving the problems of time-consuming and labor-intensive and safety hazards in the prior art, and improving cutting efficiency.

CN223223647UActive Publication Date: 2025-08-15CANGZHOU WANDA WEAR-RESISTANT PIPE IND CO LTD
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Patent Information

Application Number
CN202422376069.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-08-15
Estimated Expiration
2034-09-29

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Abstract

The utility model relates to the technical field of ceramic composite pipe machining, in particular to a ceramic composite pipe machining cutting device convenient to position, which comprises a bottom frame, and a feeding supporting station, a cutting station and a positioning discharging station are sequentially arranged on the bottom frame from left to right. The feeding supporting station and the positioning discharging station are each provided with a supporting pipe and a guide pipe which are the same in diameter, the supporting pipes and the guide pipes can integrally conduct autorotation operation, the cutting station is provided with a cutting mechanism capable of vertically moving to the position between the supporting pipes and the guide pipes, and the positioning discharging station further comprises a baffle capable of conducting feeding movement towards the guide pipes. The bottom of the guide pipe is provided with two insertion strips coaxial with the guide pipe in diameter, a pipe supporting arc strip which is coaxial with the guide pipe in diameter and connected with the baffles is arranged between the two baffles in a guiding and sliding fit mode, rapid discharging is facilitated, discharging efficiency is improved while discharging safety performance is improved, and cutting efficiency is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of ceramic composite pipe processing, in particular to a cutting device for processing ceramic composite pipes which is easy to position. Background Art

[0002] Ceramic composite pipes are manufactured using a high-tech process—self-propagating combustion and high-temperature clutch synthesis. They consist of three layers, from the inside out: corundum ceramic, a transition layer, and steel. The ceramic layer is formed from dense corundum ceramic at temperatures exceeding 2200°C, forming a strong bond with the steel pipe through the transition layer. The composite pipes exhibit excellent wear resistance, heat resistance, corrosion resistance, resistance to mechanical and thermal shock, and excellent weldability. It is an ideal wear-resistant and corrosion-resistant pipe for conveying granular materials, grinding, corrosive media, etc. Ceramic composite pipes need to be cut during the processing. The patent with announcement number CN219902809U discloses a ceramic composite pipe cutting device. When in use, it is convenient to effectively fix the ceramic composite pipe when cutting the ceramic composite pipe, so that the ceramic composite pipe will not shake during the cutting process, reducing errors, and when cutting the ceramic composite pipe, the ceramic composite pipe can be rotated, and the position of the cutting blade can be adjusted. However, after cutting, the cut ceramic composite pipe needs to be carried down. When carrying it, the operator is likely to get his hands pinched. At the same time, it is time-consuming and labor-intensive, which makes the cutting efficiency of the ceramic composite pipe low. For this reason, a cutting device for ceramic composite pipe processing that is easy to position is designed to facilitate rapid unloading, improve unloading safety performance, and improve unloading efficiency, further improve cutting efficiency. Utility Model Content

[0003] (1) Technical problems solved

[0004] In view of the deficiencies in the prior art, the utility model provides a cutting device for processing ceramic composite pipes that is easy to position, facilitates rapid unloading, improves unloading safety, improves unloading efficiency, and further improves cutting efficiency.

[0005] (2) Technical solution

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cutting device for processing ceramic composite tubes that is easy to position, comprising a base frame, on which a loading support station, a cutting station and a positioning and unloading station are sequentially arranged from left to right, the loading support station and the positioning and unloading station are respectively provided with a support tube and a guide tube of the same diameter, the support tube and the guide tube can be rotated as a whole, the cutting station is provided with a cutting mechanism that can be moved vertically between the support tube and the guide tube, the positioning and unloading station also includes a baffle that can feed toward the guide tube, the bottom of the guide tube is provided with two insertion strips with the same diameter as the guide tube, and the two baffles are slidingly matched with a support arc strip with the same diameter as the guide tube and connected to the baffle.

[0007] Preferably, it also includes a translation mechanism for driving the baffle to move toward the guide tube, the translation mechanism includes a screw rod horizontally connected to the top of the base frame, the screw rod is threadedly connected to a movable support that horizontally slides with the base frame, the baffle is rotationally connected to the top of the movable support, and the base frame also includes a movable adjustment motor that drives the screw rod to rotate.

[0008] Preferably, a rotary unloading drive component for driving the baffle to rotate is fixedly mounted on the top of the movable support, and the rotary cutting drive component includes a rotary tube unloading motor fixedly mounted on the top of the movable support.

[0009] Preferably, a guide seat for supporting the screw is provided below the tube-supporting arc bar and the rotary tube-unloading motor, and both sides of the top of the guide seat are provided with arc-shaped unloading guide surfaces.

[0010] Preferably, the base frame includes a fixed support supporting the guide tube and a support support supporting the support tube, the guide tube is rotatably connected to the fixed support, the support tube is rotatably connected to the support support, and a confluence cover is fixedly installed on the side of the support tube away from the guide tube.

[0011] Preferably, the cutting mechanism includes a U-shaped frame fixedly installed at the cutting station, the U-shaped frame is equipped with a mounting frame that is lifted and slidably provided by a lifting drive cylinder, the mounting frame is rotatably connected to a cutting blade, and the mounting frame is fixedly equipped with a cutting drive motor that drives the cutting blade to rotate.

[0012] (3) Beneficial effects

[0013] Compared with the prior art, the present invention provides a cutting device for processing ceramic composite pipes that is easy to position and has the following beneficial effects:

[0014] The cutting device for processing ceramic composite pipes which is easy to position, facilitates the ceramic composite pipe to be inserted into the support pipe through the supporting pipe on the loading support station, passes through the cutting station, and is pushed into the guide pipe of the positioning and unloading station, and then continues to push the ceramic composite pipe to make it rest against the baffle, and positions the ceramic composite pipe through the baffle, and then the ceramic composite pipe can be cut at the position between the support pipe and the guide pipe by the cutting mechanism at the cutting station, and the position of the baffle from the guide pipe can be adjusted by feeding the baffle toward the guide pipe, and then the length of the baffle from the cutting position can be adjusted, so as to facilitate the adjustment of the length of the positioning cutting, and through the cooperation of the guide pipe, the arch bar of the tube and the insert bar, It is convenient to support the bottom of the ceramic composite tube. After cutting, the baffle is moved away from the guide tube, and then the ceramic composite tube is continued to be pushed so that the cut ceramic composite tube is separated from the guide tube. All of them are supported by the hosting arc strips and inserts. Then the baffle is rotated to drive the baffle, hosting arc strips, inserts and guide tube to rotate as a whole, so that the ceramic composite tube placed on the hosting arc strips and inserts can be dumped out, and then the hosting arc strips and inserts are reset, and the above operations can be continued. The cutting device for ceramic composite tube processing that is easy to position is convenient for rapid unloading, improves unloading safety performance while improving unloading efficiency, and further improves cutting efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 For this utility model Figure 1 Schematic diagram of the local enlarged structure at A in the middle;

[0017] Figure 3 It is a structural schematic diagram of the utility model from other perspectives.

[0018] Markings in the attached figure: 1. Base frame; 2. Fixed support; 3. Movable support; 4. Guide tube; 5. Insert strip; 6. Baffle; 7. Tube arc strip; 8. Rotary tube unloading motor; 9. Guide seat; 10. Screw; 11. Movable adjustment motor; 12. U-shaped frame; 13. Lifting drive cylinder; 14. Mounting frame; 15. Cutting blade; 16. Cutting drive motor; 17. Transmission box; 18. Support support; 19. Support tube; 20. Confluence cover. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] Example:

[0021] See also Figure 1-3 , a cutting device for processing ceramic composite tubes that is easy to position, includes a base frame 1, on which a loading support station, a cutting station and a positioning and unloading station are arranged from left to right. The loading support station and the positioning and unloading station are respectively provided with a support tube 19 and a guide tube 4 of the same diameter. The support tube 19 and the guide tube 4 can rotate as a whole. The cutting station is provided with a cutting mechanism that can be moved vertically between the support tube 19 and the guide tube 4. The positioning and unloading station also includes a baffle 6 that can feed toward the guide tube 4. Two insertion strips 5 with the same diameter as the guide tube 4 are provided at the bottom of the guide tube 4. A guiding arc strip 7 with the same diameter as the guide tube 4 and fixedly connected to the baffle 6 is slidingly matched between the two baffles 6.

[0022] Specifically, it also includes a translation mechanism for driving the baffle 6 to move toward the guide tube 4. The translation mechanism includes a screw 10 that is horizontally connected to the top of the base frame 1. The screw 10 is threadedly connected to a movable support 3 that slides horizontally with the base frame 1. The baffle 6 is rotatably connected to the top of the movable support 3. The base frame 1 also includes a movable adjustment motor 11 that drives the screw 10 to rotate. Furthermore, the movable adjustment motor 11 is fixedly installed on the base frame 1. When the movable adjustment motor 11 is started, the output shaft of the movable adjustment motor 11 rotates clockwise or counterclockwise, which is convenient for driving the screw 10 to rotate clockwise or counterclockwise, thereby driving the movable support 3 to move left or right, and then driving the baffle 6 to feed toward the guide tube 4.

[0023] Specifically, a rotary unloading drive component that drives the baffle 6 to rotate is fixedly installed on the top of the mobile support 3, and the rotary cutting drive component includes a rotary tube unloading motor 8 fixedly installed on the top of the mobile support 3. Furthermore, the output shaft of the rotary tube unloading motor 8 is fixedly connected to the baffle 6, or the output shaft of the rotary tube unloading motor 8 is connected to the baffle 6 through a transmission component. Furthermore, the transmission component may include a sprocket chain or a transmission wheel and belt for transmission.

[0024] Specifically, a guide seat 9 supporting the screw 10 is provided below the hosting arc bar 7 and the rotary unloading motor 8. The top two sides of the guide seat 9 are provided with arc-shaped unloading guide surfaces. Through the setting of the guide seat 9, the screw 10 is supported while facilitating the guidance of the ceramic composite pipe when it falls down, thereby avoiding collision with the screw 10.

[0025] Specifically, the base frame 1 includes a fixed support 2 supporting the guide tube 4 and a support support 18 supporting the support tube 19. The guide tube 4 is rotatably connected to the fixed support 2, and the support tube 19 is rotatably connected to the support support 18. A confluence cover 20 is fixedly installed on the side of the support tube 19 away from the guide tube 4. The guide tube 4 is rotatably connected to the fixed support 2, and the support tube 19 is rotatably connected to the support support 18, which facilitates loading. The setting of the confluence cover 20 also facilitates the insertion of the ceramic composite tube into the support tube 19.

[0026] Specifically, the cutting mechanism includes a U-shaped frame 12 fixedly installed at the cutting station, and the U-shaped frame 12 is lifted and slidably cooperated with a mounting frame 14 through a lifting drive cylinder 13, and a cutting blade 15 is rotatably connected to the mounting frame 14. A cutting drive motor 16 that drives the cutting blade 15 to rotate is fixedly installed on the mounting frame 14. Furthermore, the output shaft of the cutting drive motor 16 is connected to the cutting blade 15 through a transmission member. The transmission member may include a transmission method of a transmission wheel and a transmission belt, and a transmission box 17 is provided on the outside of the transmission member. Through the setting of the transmission box 17, debris can be prevented from affecting the transmission of the transmission member. The lifting drive cylinder 13 can drive the mounting frame 14 to move perpendicularly to the position of the support tube 19 and the mounting frame 14, and the cutting drive motor 16 is started synchronously to drive the cutting blade 15 to rotate, and the cutting blade 15 can be driven to cut the ceramic composite tube.

[0027] During use, the horizontal distance between the baffle 6 and the guide tube 4 is adjusted according to the required cutting length, and then the ceramic composite tube is inserted into the support tube 19 and pushed into the guide tube 4 of the positioning and unloading station after passing through the cutting station, and then the ceramic composite tube is continued to be pushed so that it rests on the baffle 6, and the ceramic composite tube is positioned by the baffle 6. Then, the ceramic composite tube can be cut between the support tube 19 and the guide tube 4 by the cutting mechanism at the cutting station. After the cutting is completed, the baffle 6 is moved a distance away from the guide tube 4, and then the ceramic composite tube is continued to be pushed so that the cut ceramic composite tube is separated from the guide tube 4 and all are supported by the hosting arc strip 7 and the insertion strip 5. Then, the baffle 6 is rotated to drive the baffle 6, the hosting arc strip 7, the insertion strip 5 and the guide tube 4 to rotate as a whole, so that the cut ceramic composite tube placed on the hosting arc strip 7 and the insertion strip 5 can be dumped down, and then the hosting arc strip 7 and the insertion strip 5 are reset, and the above operation can be continued.

[0028] It should be noted that references in this specification to "one embodiment," "an embodiment," "an exemplary embodiment," "some embodiments," and the like indicate that the described embodiment may include a particular feature, structure, or characteristic, but not necessarily every embodiment includes that particular feature, structure, or characteristic. Furthermore, such phrases do not necessarily refer to the same embodiment. Furthermore, when a particular feature, structure, or characteristic is described in conjunction with an embodiment, it is within the knowledge of those skilled in the art to implement such feature, structure, or characteristic in conjunction with other embodiments, whether explicitly described or not.

[0029] It should be readily understood that “on,” “above,” and “over” in this disclosure should be interpreted in the broadest manner, such that “on” means not only “directly on something,” but also includes “on something” with intervening features or layers therebetween, and “above” or “over” includes not only the meaning of “above” or “over,” but also includes “above” or “over” with no intervening features or layers therebetween (i.e., directly on something).

[0030] Additionally, spatially relative terms, such as "below," "beneath," "beneath," "above," and the like, may be used herein for ease of description to describe the relationship of one element or feature relative to other elements or features as shown in the figures. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. The device may be in other orientations (rotated 90 degrees or at other orientations), and the spatially relative descriptors used herein should be interpreted accordingly.

[0031] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.

[0032] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some or all of the technical features therein. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A cutting device for processing ceramic composite pipes that is easy to position, characterized by: The invention comprises a base frame (1), wherein a loading support station, a cutting station and a positioning and unloading station are sequentially arranged on the base frame (1) from left to right, wherein the loading support station and the positioning and unloading station are respectively provided with a support tube (19) and a guide tube (4) of the same diameter, wherein the support tube (19) and the guide tube (4) can be rotated as a whole, wherein the cutting station is provided with a cutting mechanism which can be vertically moved between the support tube (19) and the guide tube (4), wherein the positioning and unloading station also comprises a baffle (6) which can be fed toward the guide tube (4), wherein two insertion strips (5) with the same diameter as the guide tube (4) are provided at the bottom of the guide tube (4), and a supporting arc strip (7) with the same diameter as the guide tube (4) and connected to the baffle (6) is provided between the two baffles (6) for guiding and sliding cooperation.

2. The cutting device for processing ceramic composite pipes that is easy to position according to claim 1, characterized in that: The invention also includes a translation mechanism for driving the baffle (6) to move toward the guide tube (4), the translation mechanism including a screw (10) connected to the top of the base frame (1) in a horizontal rotation, a movable support (3) threadedly connected to the screw (10) and horizontally slidingly matched with the base frame (1), the baffle (6) is rotatably connected to the top of the movable support (3), and the base frame (1) also includes a movable adjustment motor (11) for driving the screw (10) to rotate.

3. The cutting device for processing ceramic composite pipes that is easy to position according to claim 2, characterized in that: A rotary unloading drive component for driving the baffle (6) to rotate is fixedly mounted on the top of the movable support (3), and the rotary cutting drive component comprises a rotary tube unloading motor (8) fixedly mounted on the top of the movable support (3).

4. The cutting device for processing ceramic composite pipes that is easy to position according to claim 3, characterized in that: A guide seat (9) supporting the screw rod (10) is provided below the tube-supporting arc bar (7) and the rotary tube-unloading motor (8), and both sides of the top of the guide seat (9) are provided with arc-shaped unloading guide surfaces.

5. The cutting device for processing ceramic composite pipes that is easy to position according to claim 4, characterized in that: The base frame (1) comprises a fixed support (2) supporting the guide tube (4) and a support support (18) supporting the support tube (19); the guide tube (4) is rotatably connected to the fixed support (2); the support tube (19) is rotatably connected to the support support (18); and a central hood (20) is fixedly mounted on the side of the support tube (19) away from the guide tube (4).

6. The cutting device for processing ceramic composite pipes that is easy to position according to claim 5, characterized in that: The cutting mechanism comprises a U-shaped frame (12) fixedly mounted at a cutting station, a mounting frame (14) being mounted on the U-shaped frame (12) and slidingly engaged with the mounting frame (14) via a lifting drive cylinder (13), a cutting blade (15) being rotatably connected to the mounting frame (14), and a cutting drive motor (16) for driving the cutting blade (15) to rotate being fixedly mounted on the mounting frame (14).

Citation Information

Patent Citations

  • Ceramic composite pipe cutting device

    CN219902809U