Combined corrugated pipe forming die transmission mechanism

Through the transmission belt and heating device of the combined corrugated pipe forming die transmission mechanism, the problem of corrugated pipe adhesion is solved, and automated production and quality improvement are achieved.

CN223223710UActive Publication Date: 2025-08-15LAIZHOU BANGYUE IND & TRADE CO LTD
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Patent Information

Application Number
CN202422355438.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-08-15
Estimated Expiration
2034-09-26

AI Technical Summary

Technical Problem

When existing bellows forming molds are used, the produced bellows are easily stuck inside the mold, causing staff to need to manually release the mold, which reduces work efficiency and quality of the bellows.

Method used

The combined bellows forming die drive mechanism is adopted to drive the mold movement through the transmission belt to achieve automatic extrusion and shaping and unloading, combined with the heating rod to heat the material, and automatic feeding is achieved through the motor driving the feeding assembly.

Benefits of technology

Automatic mold release and uniform heating of corrugated pipes are achieved, production efficiency and quality of corrugated pipes are improved, and manual intervention is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of corrugated pipes, and discloses a combined corrugated pipe forming die transmission mechanism which comprises a workbench, the right side of the bottom of the workbench is fixedly connected with a first mounting plate, and the top of the first mounting plate is fixedly connected with a driving assembly used for providing power for a device. The top of the driving assembly is fixedly connected with a first output shaft, the exterior of the first output shaft is fixedly connected with a transmission assembly used for transmitting power, the front end of the right side of the top of the workbench is rotationally connected with a first rotating shaft, and the top of the first output shaft and the top of the first rotating shaft are both fixedly connected with first transmission wheels. The bottom of the first rotating shaft is fixedly connected with a first driven belt wheel. According to the corrugated pipe blanking device, raw materials output by the feeding pipe can be extruded and shaped through contact of the multiple first dies and the multiple second dies, the first dies and the second dies can be separated after moving to a certain distance through the arrangement of the two second transmission belts, and blanking of corrugated pipes is completed.
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Description

Technical Field

[0001] The utility model relates to the technical field of bellows, in particular to a combined bellows forming die transmission mechanism. Background Art

[0002] The combined bellows forming die drive mechanism is primarily used in various industries requiring the production of corrugated pipes. These pipes serve as connectors in water supply and drainage pipelines, adapting to ground subsidence and other physical changes. The bellows forming die drive mechanism is used in large-scale production to ensure the durability and flexibility of these pipes. Bellows are commonly used to wrap wires and cables for protection and insulation. The drive mechanism enables efficient and precise production of cable protection bellows on automated production lines.

[0003] However, when some existing bellows forming molds are used, the formed bellows will usually stick to the inside of the mold after the bellows are produced, so that the staff needs to manually demold them, which will increase the workload of the staff, and then reduce the working efficiency of the device and result in poor quality of the produced bellows. Therefore, a combined bellows forming mold transmission mechanism is proposed to solve the above problem. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a combined bellows forming die transmission mechanism, which aims to improve the problem in the prior art that the produced bellows will adhere to the inside of the die.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] The top of the gear train is fixedly provided with a toothed plate, and the top of the gear train is fixedly provided with a toothed plate, and the toothed plate is fixedly provided with a toothed plate, and the toothed plate is fixedly provided with a toothed plate, and the toothed plate is fixedly provided with a toothed plate, and the toothed plate is fixedly provided with a toothed plate, and the toothed plate is fixedly provided with a toothed plate,

[0007] As a further description of the above technical solution:

[0008] The driving assembly includes a motor 1, the bottom of the motor 1 is fixedly connected to the top of the mounting plate 1, and the bottom of the output shaft 1 is fixedly connected to the output end of the motor 1;

[0009] As a further description of the above technical solution:

[0010] The left bottom part of the feeding tube is fixedly connected with a mounting plate 2, and the top of the mounting plate 2 is fixedly connected with a feeding assembly for feeding the device, and the right side of the feeding assembly is fixedly connected with an output shaft 2, and the outside of the output shaft 2 is fixedly connected with a feeding plate, and the outside left side of the output shaft 2 is fixedly connected with a driving pulley 2, and the outside of the driving pulley 2 is provided with a transmission belt 3. The top of the feeding tube is fixedly connected with a storage bucket, and the middle part of the storage bucket is rotatably connected with a rotating shaft 3, and the outside left side of the rotating shaft 3 is fixedly connected with a driven pulley 2, and the outside right side of the rotating shaft 3 is fixedly connected with a plurality of flip plates, and the bottom of the inner walls on both sides of the left and right sides of the storage bucket are fixedly connected with heating rods;

[0011] As a further description of the above technical solution:

[0012] The transmission assembly includes a driving pulley 1, the middle portion of which is fixedly connected to the outside of the output shaft 1, the outside of the driving pulley 1 is sleeved with a transmission belt 1, and the inner side of the transmission belt 1 is sleeved on the outside of the driven pulley 1;

[0013] As a further description of the above technical solution:

[0014] The inner side of the second transmission belt is sleeved on the outer side of the second transmission wheel, and the four corners of the bottom of the workbench are fixedly connected to support legs;

[0015] As a further description of the above technical solution:

[0016] The inner side of the transmission belt 3 is sleeved on the outer side of the driven pulley 2, and the outer side of the feeding plate contacts the inner wall of the feeding pipe;

[0017] As a further description of the above technical solution:

[0018] The feeding assembly includes a second motor, the bottom of the second motor is fixedly connected to the top of the second mounting plate, and the left side of the second output shaft is fixedly connected to the output end of the second motor;

[0019] As a further description of the above technical solution:

[0020] The bottoms of the plurality of molds 2 are in contact with the top of the workbench, and the bottoms of the plurality of molds 1 are in contact with the top of the workbench.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, by starting the motor 1, the two transmission belts 2 can respectively drive the multiple molds 1 and 2 to move, so that when the multiple molds 1 and 2 are in contact, the raw materials output by the feeding pipe can be extruded and shaped, and the two transmission belts 2 are set so that the molds 1 and 2 will automatically separate after moving to a certain distance, thereby completing the automatic unloading of the corrugated pipe.

[0023] 2. In the present invention, by starting the heating rod, the heating rod can heat the material stored inside the storage barrel, and then starting the motor 2, the motor 2 can drive the rotating shaft 3 to rotate through the transmission belt 3, so that the rotating shaft 3 will drive multiple flip plates to rotate when rotating, and then the material stored in the storage barrel can be flipped, so that it can be heated more evenly, and the motor 2 will drive the feeding plate to transport the heated material, so that it enters the interior of the mold 1 and the mold 2 to complete the shaping, thereby improving the working efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a three-dimensional schematic diagram of a combined bellows forming die transmission mechanism proposed in the present invention;

[0025] Figure 2 This is a structural diagram of a workbench of a combined bellows forming die transmission mechanism proposed in the present invention;

[0026] Figure 3 This is a structural schematic diagram of a mounting plate 1 of a combined bellows forming die transmission mechanism proposed in the present invention;

[0027] Figure 4 This is a structural diagram of a storage box of a combined bellows forming die transmission mechanism proposed in the present invention;

[0028] Figure 5 for Figure 4 Enlarged view of point A.

[0029] Legend:

[0030] 1. Workbench; 2. Mounting plate 1; 3. Motor 1; 4. Output shaft 1; 5. Driving pulley 1; 6. Transmission belt 1; 7. Rotating shaft 1; 8. Driven pulley 1; 9. Transmission pulley 1; 10. Transmission belt 2; 11. Rotating shaft 2; 12. Transmission pulley 2; 13. Mold 1; 14. Mold 2; 15. Feeding tube; 16. Mounting plate 2; 17. Motor 2; 18. Output shaft 2; 19. Feeding plate; 20. Driving pulley 2; 21. Transmission belt 3; 22. Storage barrel; 23. Rotating shaft 3; 24. Driven pulley 2; 25. Flipping plate; 26. Heating rod. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0032] Reference Figures 1 to 3 The utility model provides an embodiment: a combined corrugated pipe forming die transmission mechanism, including a workbench 1, a mounting plate 2 is fixedly connected to the right side of the bottom of the workbench 1, so that the workbench 1 can provide support for the mounting plate 2, and the top of the mounting plate 2 is fixedly connected to a driving component for providing power to the device, so that the mounting plate 2 can provide support for the driving component, and the top of the driving component is fixedly connected to an output shaft 4, and then starting the driving component can make the driving component drive the output shaft 4 to rotate, and the driving component includes a motor 3, and the bottom of the motor 3 is fixedly connected to the top of the mounting plate 2, so that the mounting plate -2 can provide support for motor -3, and the bottom of output shaft -4 is fixedly connected to the output end of motor -3, and then starting motor -3 can make the output end of motor -3 drive output shaft -4 to rotate, and the outside of output shaft -4 is fixedly connected with the transmission component for transmitting power, and then output shaft -4 will drive the transmission component to rotate, and the front end of the top right side of workbench 1 is rotatably connected with rotating shaft -7, so that workbench 1 can provide support for rotating shaft -7, and the top of output shaft -4 and rotating shaft -7 are fixedly connected with transmission wheel -9, and then when output shaft -4 rotates, it will drive one of transmission wheels -9 to rotate.

[0033] The bottom of the rotating shaft 7 is fixedly connected to a driven pulley 8, and the transmission assembly includes a driving pulley 5, the middle of which is fixedly connected to the outside of the output shaft 4, and then the output shaft 4 drives the driving pulley 5 to rotate when it rotates, and the outside of the driving pulley 5 is provided with a transmission belt 6, so that the driving pulley 5 drives the transmission belt 6 to move when it rotates, and the inner side of the transmission belt 6 is sleeved on the outside of the driven pulley 8, and then the transmission belt 6 drives the driven pulley 8 to rotate when it moves, and then the driven pulley 8 drives the rotating shaft 7 to rotate when it rotates, so that the rotating shaft 7 drives another transmission wheel 9 to rotate when it rotates, and the outside of the two transmission wheels 9 are both provided with a transmission belt 2 10, and then the transmission wheel 9 drives the transmission belt 2 10 to move when it rotates, and the top left front and rear ends of the workbench 1 are rotatably connected to the rotating shaft 2 11, and then the workbench 1 can provide support for the two rotating shafts 2 11.

[0034] The outsides of the two rotating shafts 2 11 are fixedly connected with transmission wheels 2 12, and one side of the inner side of the transmission belt 2 10 is sleeved on the outside of the transmission wheel 2 12, so that the transmission belt 2 10 will drive the transmission wheel 2 12 to rotate when it moves, and the four corners of the bottom of the workbench 1 are fixedly connected with support legs, so that the support legs can provide support for the workbench 1, and a plurality of molds 13 are provided on the outside of one of the transmission belts 2 10, and then one of the transmission belts 2 10 will drive the plurality of molds 13 to move when it rotates, and a plurality of molds 2 14 are provided on the outside of the other transmission belt 2 10, and then the other transmission belt 2 10 will drive the plurality of molds 2 14 to move when it moves, and the bottoms of the plurality of molds 2 14 are in contact with the top of the workbench 1, and the bottoms of the plurality of molds 13 are in contact with the top of the workbench 1, and a feeding pipe 15 is fixedly connected to the left side of the top of the workbench 1, so that the workbench 1 can provide support for the feeding pipe 15;

[0035] Reference Figure 1 、 Figure 4 and Figure 5The left bottom of the feeding tube 15 is fixedly connected with a mounting plate 2 16, so that the feeding tube 15 can provide support for the mounting plate 2 16, and the top of the mounting plate 2 16 is fixedly connected with a feeding assembly for feeding the device, and then the mounting plate 2 16 can provide support for the feeding assembly, and the right side of the feeding assembly is fixedly connected with an output shaft 2 18, and then starting the feeding assembly can make the feeding assembly drive the output shaft 2 18 to rotate, and the feeding assembly includes a motor 2 17, and the bottom of the motor 2 17 is fixedly connected to the top of the mounting plate 2 16, from The mounting plate 2 16 can provide support for the motor 2 17. The left side of the output shaft 2 18 is fixedly connected to the output end of the motor 2 17. Then, starting the motor 2 17 can make the output end of the motor 2 17 drive the output shaft 2 18 to rotate. The outside of the output shaft 2 18 is fixedly connected to the feed plate 19, and then the output shaft 2 18 will drive the feed plate 19 to rotate when it rotates. The left side of the outside of the output shaft 2 18 is fixedly connected to the driving pulley 2 20, and then the output shaft 2 18 will drive the driving pulley 2 20 to rotate when it rotates.

[0036] The outer sleeve of the active pulley 20 is provided with a transmission belt 3 21, so that the active pulley 20 can drive the transmission belt 3 21 to move, and the top of the feeding tube 15 is fixedly connected to the storage barrel 22, and the material stored in the storage barrel 22 can enter the interior of the feeding tube 15 after heating. The middle part of the storage barrel 22 is rotatably connected to the rotating shaft 3 23, and then the storage barrel 22 can provide support for the rotating shaft 3 23. The outer left side of the rotating shaft 3 23 is fixedly connected to the driven pulley 24, and the inner side of the transmission belt 3 21 is sleeved on the driven pulley 2 24, so that the transmission belt three 21 will drive the driven pulley two 24 to rotate when it moves, the outside of the feeding plate 19 contacts the inner wall of the feeding tube 15, and a plurality of flip plates 25 are fixedly connected to the right side of the outside of the rotating shaft three 23, and then the rotating shaft three 23 will drive the plurality of flip plates 25 to flip the material stored in the storage barrel 22 when it rotates, so that it is heated evenly, and the bottom of the inner wall on both sides of the left and right sides of the storage barrel 22 are fixedly connected with heating rods 26, and then by starting the heating rods 26, the material stored in the storage barrel 22 can be heated.

[0037] Working Principle: First, Motor 3 is started, and its output shaft 4 drives the transmission assembly to begin operation. The transmission assembly comprises a driving pulley 5 and a transmission belt 6. Motor 3 drives the output shaft 4, rotating the driving pulley 5. The transmission belt 6 is connected between the driving pulley 5 and the driven pulley 8. Therefore, when the driving pulley 5 rotates, the transmission belt 6 drives the driven pulley 8 to rotate synchronously. The rotation of the driven pulley 8 further drives the connected rotating shaft 7. As the rotating shaft 7 rotates, the transmission pulley 9 on the rotating shaft 7 also starts to rotate.

[0038] Subsequently, drive wheel 19 drives drive belt 2 10, which in turn drives multiple molds 13 and 14 on the device. These molds, driven by the drive belts, reciprocate in sequence. When mold 13 and mold 2 14 come into contact, feed pipe 15 delivers the heated raw material into the molds. Through the extrusion and molding operation between molds 13 and 14, the raw material is formed into the shape of a bellows. After the molds have been extruded and shaped, molds 13 and 14 continue to move forward and automatically separate, completing the unloading operation of the formed bellows.

[0039] During the preparation phase for molding materials, motor 2 17 is activated, and its output shaft 2 18 drives feed plate 19 to rotate, thereby conveying the material stored in storage barrel 22 into feed pipe 15. Simultaneously, rotating shaft 3 23 begins to rotate, and flip plate 25 on rotating shaft 3 23 operates accordingly, flipping the material in storage barrel 22 to ensure even heating by heating rod 26. The heating rod 26 gradually heats the material in storage barrel 22, softening it and making it suitable for processing in the molding die.

[0040] After heating is complete, the material in the storage barrel 22 is conveyed via the feed plate 19 to the feed pipe 15 and then into the forming die. The extrusion operation of the die 13 and die 2 14 shapes the heated material into a bellows. The continuous movement of the transmission belt automatically separates the dies, completing the bellows unloading process.

[0041] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A combined bellows forming die transmission mechanism, comprising a workbench (1), characterized in that: The bottom right side of the workbench (1) is fixedly connected to a mounting plate (2), the top of the mounting plate (2) is fixedly connected to a driving assembly for providing power to the device, the top of the driving assembly is fixedly connected to an output shaft (4), the outside of the output shaft (4) is fixedly connected to a transmission assembly for transmitting power, the front end of the top right side of the workbench (1) is rotatably connected to a rotating shaft (7), the tops of the output shaft (4) and the rotating shaft (7) are fixedly connected to a transmission wheel (9), the bottom of the rotating shaft (7) is fixedly connected to the output shaft (4). A driven pulley (8) is connected, and the outsides of the two transmission wheels (9) are both sleeved with transmission belts (10). The front and rear ends of the top left side of the workbench (1) are both rotatably connected to rotating shafts (11), and the outsides of the two rotating shafts (11) are both fixedly connected to transmission wheels (12). The outside of one of the transmission belts (10) is provided with a plurality of molds (13), and the outside of the other transmission belt (10) is provided with a plurality of molds (14). A feeding pipe (15) is fixedly connected to the left side of the top of the workbench (1).

2. The combined bellows forming die transmission mechanism according to claim 1, characterized in that: The driving assembly includes a motor (3), the bottom of the motor (3) is fixedly connected to the top of the mounting plate (2), and the bottom of the output shaft (4) is fixedly connected to the output end of the motor (3).

3. The combined bellows forming die transmission mechanism according to claim 1, characterized in that: The left bottom of the feeding pipe (15) is fixedly connected to a mounting plate 2 (16), the top of the mounting plate 2 (16) is fixedly connected to a feeding assembly for feeding the device, the right side of the feeding assembly is fixedly connected to an output shaft 2 (18), the outside of the output shaft 2 (18) is fixedly connected to a feeding plate (19), the outside left side of the output shaft 2 (18) is fixedly connected to a driving pulley 2 (20), the outside of the driving pulley 2 (20) is provided with a transmission belt 3 (21), the top of the feeding pipe (15) is fixedly connected to a storage barrel (22), the middle of the storage barrel (22) is rotatably connected to a rotating shaft 3 (23), the outside left side of the rotating shaft 3 (23) is fixedly connected to a driven pulley 2 (24), the outside right side of the rotating shaft 3 (23) is fixedly connected to a plurality of flip plates (25), and the bottom of the left and right inner walls of the storage barrel (22) are fixedly connected to heating rods (26).

4. The combined bellows forming die transmission mechanism according to claim 1, characterized in that: The transmission assembly includes a driving pulley (5), the middle portion of which is fixedly connected to the outside of the output shaft (4), the outside of the driving pulley (5) is provided with a transmission belt (6), and the inner side of the transmission belt (6) is provided on the outside of the driven pulley (8).

5. The combined bellows forming die transmission mechanism according to claim 1, characterized in that: The inner side of the second transmission belt (10) is sleeved on the outer side of the second transmission wheel (12), and the four corners of the bottom of the workbench (1) are fixedly connected with support legs.

6. The combined bellows forming die transmission mechanism according to claim 3, characterized in that: The inner side of the transmission belt 3 (21) is sleeved on the outer side of the driven pulley 2 (24), and the outer side of the feeding plate (19) contacts the inner wall of the feeding pipe (15).

7. The combined bellows forming die transmission mechanism according to claim 3, characterized in that: The feeding assembly includes a second motor (17), the bottom of the second motor (17) is fixedly connected to the top of the second mounting plate (16), and the left side of the second output shaft (18) is fixedly connected to the output end of the second motor (17).

8. The combined bellows forming die transmission mechanism according to claim 3, characterized in that: The bottoms of the plurality of molds 2 (14) are in contact with the top of the workbench (1), and the bottoms of the plurality of molds 1 (13) are in contact with the top of the workbench (1).