Automatic bubble removing equipment for in-mold injection molding surface

By designing auxiliary components and defoaming components, the problem of injection molding liquid splashing during the injection molding process is solved, auxiliary clamping and automatic defoaming are achieved, and the injection molding effect and quality of the injection molding equipment are improved.

CN223223757UActive Publication Date: 2025-08-15SHENZHEN BOLIN NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422431638.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-08-15
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

During the injection molding process of existing automatic foam removal equipment, due to the lack of auxiliary structure, the injection molding liquid is likely to splash out when the injection force is too large, affecting the injection molding effect.

Method used

An automatic foam removal device for injection molding surfaces in-mold is designed, including auxiliary components such as injection molding cylinders, pulling handles, fixing frames, rotating gears, connecting rods, clamps and connecting plates. Auxiliary clamping is achieved through meshing connections to prevent injection molding liquid from splashing out; at the same time, the foam removal component uses a motor to drive bevel gears to mesh to achieve automatic foam removal.

Benefits of technology

Effectively prevent the leakage of injection molding liquid during injection molding, improve the injection molding effect, and realize automatic foam removal and improve the injection molding quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses automatic bubble removing equipment for an in-mold injection molding surface. The automatic bubble removing equipment comprises a main body assembly, wherein the main body assembly comprises a lower mold and an upper mold; the auxiliary assembly comprises an injection molding cylinder, a pull handle, a fixing frame, a rotating gear, a connecting rod, a clamping block and a connecting plate; the injection molding barrel is fixedly connected to the center of the top end of the upper mold, the fixing frame is fixedly connected to the two sides of the outer wall of the injection molding barrel, the pull handle is slidably connected to one side of the outer wall of the injection molding barrel, and the rotating gear is rotatably connected to one side of the outer wall of the fixing frame. The upper die is installed at the top end of the lower die, and exhaust holes are formed in the outer surface of the upper die. The utility model discloses an automatic bubble removing device, and aims to solve the problem that injection molding liquid is easy to splash out through a joint between an injection molding opening and an insertion pipe when the injection molding force is too large due to no clamping of an auxiliary structure in the process of carrying out injection molding on the interior of a mold by existing automatic bubble removing equipment, so that the injection molding effect is influenced.
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Description

Technical Field

[0001] The utility model relates to the technical field of automatic bubble removal on the surface of in-mold injection molding, in particular to an automatic bubble removal device on the surface of in-mold injection molding. Background Art

[0002] The principle of automatic degassing on the surface of in-mold injection molding mainly relies on vacuum technology and high pressure technology. During the in-mold injection molding process, the formation of surface bubbles is mainly due to the failure of the gas contained in the plastic raw material to be completely discharged during the heating and shaping process.

[0003] However, it still has the following disadvantages in actual use:

[0004] During the injection molding process in the mold, the existing automatic defoaming equipment has no auxiliary structure to support it. If the injection force is too strong, the injection liquid is likely to splash out through the connection between the injection port and the cannula, thereby affecting the injection molding effect. Utility Model Content

[0005] The purpose of the present utility model is to provide an automatic defoaming device for the surface of in-mold injection molding, so as to solve the problem that in the process of injection molding in the mold, the existing automatic defoaming device proposed in the above background technology has no auxiliary structure to support it. When the injection force is too large, the injection liquid is easily splashed through the connection between the injection port and the cannula, thereby affecting the injection molding effect.

[0006] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0007] The utility model is an automatic defoaming device for in-mold injection molding surface, comprising:

[0008] Main body assembly: The main body assembly includes a lower mold and an upper mold;

[0009] Auxiliary components: The auxiliary components include an injection cylinder, a pull handle, a fixing frame, a rotating gear, a connecting rod, a clamping block, and a connecting plate;

[0010] The injection cylinder is fixedly connected to the top center of the upper mold, the fixing frame is fixedly connected to both sides of the outer wall of the injection cylinder, the pull handle is slidably connected to one side of the outer wall of the injection cylinder, the rotating gear is rotatably connected to one side of the outer wall of the fixing frame, one end of the connecting rod is fixedly connected to one side of the inner wall of the rotating gear, one end of the clamping block is threadedly connected to one end of the connecting rod, and the connecting plate is fixedly connected to both ends of the pull handle.

[0011] Furthermore, the upper mold is installed on the top of the lower mold, and an exhaust hole is opened on the outer surface of the upper mold.

[0012] Furthermore, a tooth groove is provided on one side of the connecting plate, and the connecting plate and the rotating gear are meshedly connected.

[0013] Furthermore, the outer surface of the connecting rod is provided with a thread, and one end of the clamping block is provided with a thread groove.

[0014] Further, it also includes a bubble removal component;

[0015] The defoaming assembly includes a fixing frame, a fixing rod, a motor, a mounting frame, a slider, a rotating rod, a first bevel gear, a second bevel gear, and a mounting rod;

[0016] The fixed frame is fixedly connected to the top two ends of the upper mold, the fixed rod is fixedly connected to the top of the fixed frame, the motor is fixedly connected to one side of the outer wall of the fixed rod, the mounting rod is rotatably connected to one side of the inner wall of the fixed rod, the first bevel gear is fixedly connected to the two ends of the mounting rod, the rotating rod is rotatably connected to the bottom of the inner wall of the fixed frame, the two ends of the slider are connected to the outer surface of the rotating rod, the mounting bracket is fixedly connected to one side of the inner wall of the slider, and the first bevel gear is fixedly connected to the bottom end of the mounting bracket.

[0017] Furthermore, the first bevel gear and the second bevel gear are meshedly connected, and the top end of the rotating rod passes through the interior of the fixed rod.

[0018] Furthermore, a through groove is provided at the top end of the upper mold, and both ends of the mounting frame are slidably connected in the through groove.

[0019] A guide groove is provided on the outer side of the injection cylinder, and the pull handle is slidably connected in the guide groove.

[0020] Compared with the prior art, the advantages of the present invention are:

[0021] The utility model provides an auxiliary component and provides an upward sliding force for the pull handle, which can drive the connecting plate to slide and provide a rotational force for the rotating gear, so that the clamping block can guide the sliding and achieve the auxiliary clamping effect at the same time, and can achieve the effect of auxiliary injection molding during the injection molding process and prevent leakage during the injection molding process.

[0022] Based on the above beneficial effects, a debubble assembly is provided, which can provide rotational force for the mounting rod by arranging motors horizontally and vertically, while allowing the first bevel gear to drive the second bevel gear to engage and rotate, so that the slider located on the same central axis can be lifted and lowered along the threaded track of the rotating rod, and the first bevel gear can be guided to lift and lower, and the injection molding surface in the mold can be automatically debubbled. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0024] Figure 1 It is an axonometric view of the present utility model;

[0025] Figure 2 It is a front cross-sectional view of the utility model;

[0026] Figure 3 This is a three-dimensional diagram of the auxiliary components of the present utility model;

[0027] Figure 4 It is a three-dimensional diagram of the running-out assembly of the present invention.

[0028] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0029] 11. Lower mold; 12. Upper mold;

[0030] 21. Injection molding cylinder; 22. Pull handle; 23. Fixed frame; 24. Rotating gear; 25. Connecting rod; 26. Clamping block; 27. Connecting plate;

[0031] 31. Fixed frame; 32. Fixed rod; 33. Motor; 34. Mounting frame; 35. Slider; 36. Rotating rod; 37. First bevel gear; 38. Second bevel gear; 39. Mounting rod. DETAILED DESCRIPTION

[0032] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0033] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0034] In order to make the purpose, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.

[0035] See also Figure 1-4 As shown, this embodiment is an automatic defoaming device for in-mold injection molding surface, comprising:

[0036] Main body assembly: The main body assembly includes a lower mold 11 and an upper mold 12;

[0037] The upper mold 12 is installed on the top of the lower mold 11, and the outer surface of the upper mold 12 is provided with exhaust holes;

[0038] The bottom end of the upper mold 12 is fixedly connected to the top end of the lower mold 11, and the exhaust hole is used to discharge the air in the mold body;

[0039] Auxiliary components: The auxiliary components include an injection cylinder 21, a pull handle 22, a fixing frame 23, a rotating gear 24, a connecting rod 25, a clamping block 26, and a connecting plate 27;

[0040] The injection cylinder 21 is fixedly connected to the top center of the upper mold 12, the fixing frame 23 is fixedly connected to both sides of the outer wall of the injection cylinder 21, the pull handle 22 is slidably connected to one side of the outer wall of the injection cylinder 21, the rotating gear 24 is rotatably connected to one side of the outer wall of the fixing frame 23, one end of the connecting rod 25 is fixedly connected to one side of the inner wall of the rotating gear 24, one end of the clamping block 26 is threadedly connected to one end of the connecting rod 25, and the connecting plate 27 is fixedly connected to both ends of the pull handle 22;

[0041] The bottom end of the injection cylinder 21 is fixedly connected to the top end of the upper mold 12, one end of the pull handle 22 is slidably connected to one side of the outer wall of the injection cylinder 21, one side of the connecting plate 27 is fixedly connected to both ends of the pull handle 22, one side of the rotating gear 24 is rotatably connected to one side of the outer wall of the fixing frame 23, and one end of the connecting rod 25 is threadedly connected to the clamping block 26 through the fixing frame 23;

[0042] The meshing cooperation between the connecting plate 27 and the rotating gear 24 can provide a downward force for the handle 22, and at the same time, the connecting plate 27 and the rotating gear 24 mesh and rotate, so that the clamping block 26 slides and translates along the thread track of the connecting rod 25;

[0043] Working principle: When performing injection molding in the mold;

[0044] First, by pushing the handle 22 upward, the connecting plate 27 can slide upward, thereby engaging and rotating the rotating gear 24, causing the connecting rod 25 to rotate;

[0045] Then, the clamping block 26 on the same central axis is driven to slide along the guide track of the connecting rod 25, so as to assist in clamping the cannula inserted into the injection cylinder 21;

[0046] This step can achieve the effect of assisting injection molding during the injection molding process and prevent leakage during the injection molding process.

[0047] See also Figure 1-4 As shown, this embodiment is based on the above embodiment 1 and also includes:

[0048] The defoaming assembly includes a fixing frame 31, a fixing rod 32, a motor 33, a mounting frame 34, a slider 35, a rotating rod 36, a first bevel gear 37, a second bevel gear 38, and a mounting rod 39;

[0049] The fixed frame 31 is fixedly connected to the top ends of the upper mold 12, the fixed rod 32 is fixedly connected to the top of the fixed frame 31, the motor 33 is fixedly connected to one side of the outer wall of the fixed rod 32, the mounting rod 39 is rotatably connected to one side of the inner wall of the fixed rod 32, the first bevel gear 37 is fixedly connected to both ends of the mounting rod 39, the rotating rod 36 is rotatably connected to the bottom of the inner wall of the fixed frame 31, the two ends of the slider 35 are connected to the outer surface of the rotating rod 36, the mounting frame 34 is fixedly connected to one side of the inner wall of the slider 35, and the first bevel gear 37 is fixedly connected to the bottom end of the mounting frame 34;

[0050] The fixed frame 31 is fixedly connected to the top of the upper mold 12, and the bottoms of both ends of the fixed rod 32 are fixedly connected to the top of the fixed frame 31. The fixed rod 32 is used to rotatably connect to the mounting rod 39 and provide a rotation space for the mounting rod 39. At the same time, it provides a meshing and rotating space for the first bevel gear 37 and the second bevel gear 38. The fixed frame 31 is used to rotatably connect to the rotating rod 36 and provide a lifting space for the slider 35. It is fixedly connected to the mounting frame 34 through the slider 35.

[0051] The meshing of the first bevel gear 37 and the second bevel gear 38 can provide a rotational force for the rotating rod 36, so that the slider 35 descends along the thread track of the rotating rod 36, and can drive the first bevel gear 37 to descend stably to remove bubbles;

[0052] Working principle: When automatically removing bubbles from the injection molded surface;

[0053] First, by starting the motor 33, the output shaft of the motor 33 drives the mounting rod 39 to rotate through the coupling, thereby rotating the two sets of first bevel gears 37;

[0054] Next, the first bevel gear 37 drives the second bevel gear 38 to engage and rotate, thereby rotating the rotating rod 36, causing the slider 35 to descend along the threaded track of the rotating rod 36, thereby causing the mounting frame 34 to descend, driving the first bevel gear 37 to descend and remove the bubbles generated;

[0055] This step can automatically remove bubbles from the injection molded surface.

[0056] It should also be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to mechanical connections or electrical connections; they may refer to direct connections or indirect connections through an intermediate medium; and they may refer to internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0057] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. An automatic defoaming device for in-mold injection molding surface, characterized in that: include: Main body component: the main body component comprises a lower mold (11) and an upper mold (12); Auxiliary components: The auxiliary components include an injection cylinder (21), a pull handle (22), a fixing frame (23), a rotating gear (24), a connecting rod (25), a clamping block (26), and a connecting plate (27); The injection molding cylinder (21) is fixedly connected to the top center of the upper mold (12), the fixing frame (23) is fixedly connected to both sides of the outer wall of the injection molding cylinder (21), the pull handle (22) is slidably connected to one side of the outer wall of the injection molding cylinder (21), the rotating gear (24) is rotatably connected to one side of the outer wall of the fixing frame (23), one end of the connecting rod (25) is fixedly connected to one side of the inner wall of the rotating gear (24), one end of the clamping block (26) is threadedly connected to one end of the connecting rod (25), and the connecting plate (27) is fixedly connected to both ends of the pull handle (22).

2. The automatic defoaming equipment for in-mold injection molding surface according to claim 1, characterized in that: The upper mold (12) is mounted on the top of the lower mold (11), and an exhaust hole is provided on the outer surface of the upper mold (12).

3. The automatic defoaming equipment for in-mold injection molding surface according to claim 1, characterized in that: A tooth groove is provided on one side of the connecting plate (27), and the connecting plate (27) and the rotating gear (24) are meshedly connected.

4. The automatic defoaming equipment for in-mold injection molding surface according to claim 1, characterized in that: The outer surface of the connecting rod (25) is provided with a thread, and one end of the clamping block (26) is provided with a thread groove.

5. The automatic defoaming equipment for in-mold injection molding surface according to claim 1, characterized in that: Also included is a defoaming assembly; The defoaming assembly comprises a fixing frame (31), a fixing rod (32), a motor (33), a mounting frame (34), a slider (35), a rotating rod (36), a first bevel gear (37), a second bevel gear (38), and a mounting rod (39); The fixed frame (31) is fixedly connected to the top ends of the upper mold (12), the fixed rod (32) is fixedly connected to the top of the fixed frame (31), the motor (33) is fixedly connected to one side of the outer wall of the fixed rod (32), the mounting rod (39) is rotatably connected to one side of the inner wall of the fixed rod (32), the first bevel gear (37) is fixedly connected to both ends of the mounting rod (39), the rotating rod (36) is rotatably connected to the bottom of the inner wall of the fixed frame (31), the two ends of the slider (35) are connected to the outer surface of the rotating rod (36), the mounting frame (34) is fixedly connected to one side of the inner wall of the slider (35), and the first bevel gear (37) is fixedly connected to the bottom end of the mounting frame (34).

6. The automatic defoaming equipment for in-mold injection molding surface according to claim 5, characterized in that: The first bevel gear (37) and the second bevel gear (38) are meshedly connected, and the top end of the rotating rod (36) passes through the interior of the fixed rod (32).

7. The automatic defoaming equipment for in-mold injection molding surface according to claim 5, characterized in that: A through slot is provided at the top of the upper mold (12), and both ends of the mounting frame (34) are slidably connected in the through slot.

8. The automatic defoaming equipment for in-mold injection molding surface according to claim 1, characterized in that: A guide groove is provided on the outer side of the injection cylinder (21), and the pull handle (22) is slidably connected in the guide groove.