Efficient filling device for pseudo-ginseng plant beverage

By setting up a partition structure of the filter chamber, prefilling chamber and filling chamber in the beverage filling device, combining the rotating liquid inlet pipe and mesh cage filtration, the filling amount is controlled using the gate valve of the prefilled can and filling head, which solves the problems of uneven quantitative partitioning and blockage of the existing devices, and achieves an efficient and uniform filling effect.

CN223225757UActive Publication Date: 2025-08-15JINQI PHARM CO LTD
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Patent Information

Application Number
CN202422570390.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-24
Publication Date
2025-08-15
Estimated Expiration
2034-10-24

AI Technical Summary

Technical Problem

The existing beverage filling device is difficult to ensure the quantitative partitioning effect, and the fibers and impurities in Panax notoginseng plant beverages are likely to cause blockage of filling components, affecting filling efficiency.

Method used

The separation structure of the filter chamber, prefilling chamber and filling chamber is adopted, and the rotating inlet pipe, liquid dispensing pipe and mesh cage are combined for filtering. The filling volume is controlled using the gate valve of the prefilled can and the filling head, and the quantification is ensured through the conveyor belt and liquid level sensor. The telescopic pipe and cylinder are set to adjust the capacity of the prefilled can to prevent clogging.

Benefits of technology

It achieves good quantitative and dispensing effect of beverages, is not easy to block, improves filling efficiency and uniformity, and adapts to the filling needs of bottles of different sizes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a panax notoginseng plant beverage efficient filling device which comprises a tank body and a conveying belt penetrating through the lower portion of the tank body, the inner space of the tank body is sequentially divided into a filtering chamber, a pre-filling chamber and a filling chamber from top to bottom through an upper partition plate and a lower partition plate, and a liquid inlet pipe is rotationally arranged at the top of the filtering chamber. A driving device for driving the liquid inlet pipe to rotate is mounted outside the filtering chamber, the lower end of the liquid inlet pipe is connected with a plurality of liquid distribution pipes, the end part of each liquid distribution pipe is connected with a net cage with a closed structure, and the plurality of net cages are circumferentially and uniformly distributed by taking the vertical center line of the liquid inlet pipe as the center; a preassembling tank with an opening in the upper end is arranged on the lower partition plate below each liquid discharging pipe, a filling head is arranged at the bottom of each preassembling tank, gate valves are arranged on the liquid discharging pipes and the filling heads, and the conveying belt is located below the filling heads. In conclusion, the quantitative subpackaging device has the advantages of being good in quantitative subpackaging effect, not prone to blockage and high in filling efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of beverage filling, in particular to a high-efficiency filling device for Panax notoginseng plant beverage. Background Art

[0002] Plant-based beverages refer to beverage products made from plants or plant extracts through processing or fermentation. They are the third generation of beverages after carbonated and fruit and vegetable beverages. Plant-based beverages are inherently "natural, green, nutritious, and healthy" and are in line with the development trends of the beverage market. They are becoming more and more popular among consumers. Panax notoginseng plant-based beverage is a health food with Panax notoginseng as the main raw material, which can regulate blood lipids, blood pressure, and blood sugar.

[0003] Before Panax notoginseng plant beverages leave the factory, they need to be filled. Existing beverage filling devices often have the following problems during use: First, it is difficult for existing beverage filling machines to ensure that the volume of liquid sprayed from each filling nozzle is the same, and the quantitative filling effect is poor, which easily causes uneven filling. Second, when filling Panax notoginseng plant beverages, since Panax notoginseng plant beverages contain certain plant fibers and impurity particles, they are prone to clogging the filling components inside the filling device, thereby affecting the filling efficiency. Therefore, it is objectively necessary to develop an efficient Panax notoginseng plant beverage filling device with good quantitative filling effect, not easy to clog, and high filling efficiency. Utility Model Content

[0004] The purpose of the utility model is to provide a high-efficiency filling device for Panax notoginseng plant beverage which has good quantitative filling effect, is not easy to be blocked and has high filling efficiency.

[0005] The purpose of the present utility model is achieved in this way, comprising a tank body and a conveyor belt running through the lower part of the tank body, the internal space of the tank body is divided into a filter chamber, a pre-filling chamber and a filling chamber from top to bottom in sequence by an upper partition and a lower partition, a liquid inlet pipe is rotatably provided at the top of the filter chamber, a driving device for driving the liquid inlet pipe to rotate is installed outside the filter chamber, a plurality of liquid distribution pipes are connected to the lower end of each liquid distribution pipe, the end of each liquid distribution pipe is connected to a mesh cage with a closed structure, a plurality of mesh cages are evenly distributed around the circumference with the vertical center line of the liquid inlet pipe as the center, a plurality of drainage pipes are provided on the upper partition, a pre-filled tank with an open upper end is provided on the lower partition below each drainage pipe, a filling head is provided at the bottom of the pre-filled tank, gate valves are provided on the drainage pipe and the filling head, and the conveyor belt is located below the filling head.

[0006] Furthermore, a liquid return pipe is provided at the bottom of the pre-filling chamber, an end of the liquid return pipe is communicated with the filter chamber, and a liquid pump is provided on the liquid return pipe.

[0007] Furthermore, the driving device includes a motor and a driving gear installed on the motor output shaft. The motor is installed on the top of the tank body, and a driven gear meshing with the driving gear is installed on the liquid inlet pipe extending to the outside of the filter chamber.

[0008] Furthermore, an inspection door is provided on the side wall of the filter chamber, and the end of the liquid separation pipe is connected to the mesh cage through a flange.

[0009] Furthermore, the upper end of the pre-filled tank is connected to a telescopic tube, a cylinder is mounted on the pre-filled tank, and the end of the piston rod of the cylinder is fixedly connected to the upper end of the telescopic tube.

[0010] Furthermore, a liquid level sensor is provided on the upper partition at the top of the pre-filling chamber.

[0011] The beverage is then passed through the filter housing and the filter press is turned on and off to filter the beverage. During the use of this device, before the beverage is officially filled, a pre-filling process is set up, and the capacity of the pre-filled can is determined according to the amount of beverage to be filled. In this way, when the pre-filled can is full, it is the required beverage filling amount, and then all the beverages in the pre-filled can are put into the beverage bottle. It can be seen that through the setting and use of the pre-filled can, it can be effectively ensured that the volume of beverage filled in each beverage bottle is the same, with a good quantitative packaging effect, which greatly improves the uniformity of filling; secondly, before filling, the Panax notoginseng plant beverage is filtered in the filter chamber through a mesh cage to filter larger particles, plant fibers and impurities in the beverage, reducing the possibility of clogging of the filling component and improving the filling efficiency. At the same time, the mesh cage is in a rotating state, which can stir the beverage in the filter chamber to prevent precipitation and improve the uniformity of the beverage. In summary, the utility model has the advantages of good quantitative packaging effect, not easy to be blocked, and high filling efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0013] Figure 2 for Figure 1 A schematic diagram of the enlarged structure of the midpoint A;

[0014] In the figure: 1- conveyor belt, 2- upper partition, 3- lower partition, 4- filter chamber, 5- pre-filling chamber, 6- filling chamber, 7- liquid inlet pipe, 8- liquid distribution pipe, 9- mesh cage, 10- discharge pipe, 11- pre-filling tank, 12- filling head, 13- return liquid pipe, 14- motor, 15- driving gear, 16- maintenance door, 17- telescopic tube, 18- cylinder, 19- liquid level sensor. DETAILED DESCRIPTION

[0015] The present invention will be further described below in conjunction with the accompanying drawings, but the present invention is not limited in any way. Any changes or improvements based on the present invention fall within the scope of protection of the present invention.

[0016] like Figures 1-2 As shown, the utility model includes a tank body and a conveyor belt 1 that passes through the lower part of the tank body. The conveyor belt 1 is an existing conveying equipment for conveying beverage bottles and other containers containing beverages. The internal space of the tank body is divided into a filter chamber 4, a pre-filling chamber 5 and a filling chamber 6 from top to bottom by an upper partition 2 and a lower partition 3. The filter chamber 4 is used to filter the Panax notoginseng plant beverage to remove larger particles, fibers and impurities in the beverage. The pre-filling chamber 5 is used to determine the amount of beverage to be filled using a pre-filled can 11. The filling chamber 6 is used to formally fill the beverage. The top of the filter chamber 4 is rotatably provided with a liquid inlet pipe 7. The filter chamber 4 is installed outside There is a driving device for driving the liquid inlet pipe 7 to rotate. The driving device is an existing technology and only needs to drive the liquid inlet pipe 7 to rotate. The lower end of the liquid inlet pipe 7 is connected to a plurality of liquid distribution pipes 8. The end of each liquid distribution pipe 8 is connected to a mesh cage 9 with a closed structure. The mesh cages 9 are evenly distributed around the circumference with the vertical center line of the liquid inlet pipe 7 as the center. A plurality of discharge pipes 10 are provided on the upper partition 2. A pre-filled tank 11 with an open upper end is provided on the lower partition 3 below each discharge pipe 10. A filling head 12 is provided at the bottom of the pre-filled tank 11. Gate valves are provided on the discharge pipe 10 and the filling head 12. The conveyor belt 1 is located below the filling head 12.

[0017] The utility model is used for filling Panax notoginseng plant beverage, which is arranged under the Panax notoginseng plant beverage storage tank. During filling, the driving device is started, and the driving device drives the liquid inlet pipe 7, the liquid dispensing pipe 8 and the mesh cage 9 to rotate, and then the beverage in the storage tank is introduced into the liquid inlet pipe 7 from the upper end thereof, and enters each mesh cage 9 through the liquid dispensing pipe 8 respectively. The larger particles and impurities in the beverage are intercepted in the mesh cage 9, and the relatively pure beverage passes through the mesh of the mesh cage 9 and enters the interior of the filter chamber 4. Subsequently, the gate valve on the discharge pipe 10 is opened, and the beverage is discharged from the discharge pipe 10 and discharged under the action of gravity. The beverage falls into the pre-filled can 11 below. When the pre-filled can 11 is full, the gate valve on the discharge pipe 10 is closed, and the conveyor belt 1 is started to transport the filled beverage bottles placed on the conveyor belt 1 to the bottom of the pre-filled can 11. The gate valve on the filling head 12 is opened, and the beverage in the pre-filled can 11 falls into the beverage bottle under the action of gravity until all the beverage in the pre-filled can 11 is discharged. At this time, the amount of beverage in the beverage bottle just meets the filling requirement. The gate valve on the filling head 12 is closed, and the conveyor belt 1 is started again to send the filled beverage bottles to the next process. During the use of this device, a pre-filling process is set before the beverage is officially filled, and the capacity of the pre-filling tank 11 is determined according to the amount of beverage to be filled. In this way, when the pre-filling tank 11 is full, it is the required beverage filling amount, and then all the beverages in the pre-filling tank 11 can be put into the beverage bottle. It can be seen that through the setting and use of the pre-filling tank 11, it can effectively ensure that the volume of beverage filled in each beverage bottle is the same, with good quantitative packaging effect, which greatly improves the uniformity of filling; secondly, before filling, the Panax notoginseng plant beverage is filtered in the filter chamber 4 through the mesh cage 9 to filter the larger particles, plant fibers and impurities in the beverage, which reduces the possibility of clogging of the filling component and improves the filling efficiency. At the same time, the mesh cage 9 is in a rotating state, which can stir the beverage in the filter chamber 4 to prevent precipitation, improve the uniformity of the beverage, and improve the filling quality.

[0018] A return pipe 13 is provided at the bottom of the pre-filling chamber 5. The end of the return pipe 13 communicates with the filter chamber 4. A liquid extraction pump is installed on the return pipe 13. When the beverage in the pre-filling tank 11 is full, it flows into the pre-filling chamber 5. This beverage is clean and hygienic and can be further filled. To prevent waste and ensure the normal filling process, when the beverage level in the pre-filling chamber 5 reaches a certain height, the liquid extraction pump is activated to return the beverage to the filter chamber 4 for further filling. In actual use, the beverage in the pre-filling chamber 5 can be extracted intermittently or continuously, depending on the actual situation.

[0019] Preferably, the driving device includes a motor 14 and a driving gear 15 installed on the output shaft of the motor 14. The motor 14 is installed on the top of the tank body, and a driven gear meshing with the driving gear 15 is installed on the liquid inlet pipe 7 extending to the outside of the filter chamber 4. During operation, the motor 14 drives the driving gear 15 to rotate, the driving gear 14 drives the driven gear to rotate, and the driven gear drives the liquid inlet pipe 7 to rotate. In actual installation and use, other structural forms of driving devices can also be selected, as long as they can drive the liquid inlet pipe 7 to rotate and meet the use requirements.

[0020] An access door 16 is provided on the side wall of the filter chamber 4, and the end of the liquid dispensing tube 8 is connected to the mesh cage 9 via a flange. As the device is used for a long time, it is inevitable that more impurities such as plant fibers and particles will remain in the mesh cage 9, thereby reducing the filtration efficiency of the mesh cage 9 and even causing blockage. To facilitate cleaning, the access door 16 and flange are provided. When necessary, the mesh cage 8 can be removed by simply opening the access door 16 and loosening the bolts on the flange. After cleaning, it can be reinstalled.

[0021] The upper end of the pre-filled tank 11 is connected to a telescopic tube 17 , and a cylinder 18 is installed on the pre-filled tank 11 . The piston rod end of the cylinder 18 is fixedly connected to the upper end of the telescopic tube 17 . In the present invention, a pre-filled can 11 is used to ensure the amount of addition in the beverage bottle, that is, the size of the pre-filled can 11 determines the filling amount. In actual use, according to market demand and the diversification of product varieties, various beverage bottles of different sizes are often required, which requires the capacity of the pre-filled can 11 to be adjusted. If it is directly replaced, the operation is cumbersome and a large number of pre-filled cans 11 will be idle and wasted, increasing production costs. In order to solve this problem, a telescopic tube 17 is provided. When it is necessary to increase the capacity of the pre-filled can 11, the telescopic tube 17 is extended by the cylinder 18, which is equivalent to increasing the height of the pre-filled can 11, thereby increasing the capacity of the pre-filled can 11. Conversely, when it is necessary to reduce the capacity of the pre-filled can 11, the telescopic tube 17 is shortened by the cylinder 18, which is equivalent to lowering the height of the pre-filled can 11, thereby reducing the capacity of the pre-filled can 11. In this way, the filling needs of beverage bottles of various sizes can be met, and the practicality of the device is improved.

[0022] A liquid level sensor 19 is provided on the upper partition 2 at the top of the pre-filling chamber 5. The liquid level sensor 19 is an existing instrument and can be used to detect the liquid level height in the pre-filling chamber 5. When the utility model is in operation, the beverage in the filter chamber 4 flows into the pre-filling can 11. When the pre-filling can 11 is full, the beverage will overflow from the pre-filling can 11, causing the liquid level of the beverage in the pre-filling chamber 5 to become higher and higher. When the beverage height is higher than the upper port position of the pre-filling can 11, it will affect the filling amount of the beverage, causing leakage or increasing the cost of the beverage. Therefore, the height of the pre-filling chamber 5 is detected by the liquid level sensor 19 to ensure that the beverage level is not higher than the upper port of the pre-filling can 11.

Claims

1. An efficient filling device for Panax notoginseng plant beverage, comprising a tank body and a conveyor belt (1) passing through the lower part of the tank body, characterized in that The internal space of the tank body is divided into a filter chamber (4), a pre-filling chamber (5) and a filling chamber (6) from top to bottom by an upper partition (2) and a lower partition (3). A liquid inlet pipe (7) is rotatably provided at the top of the filter chamber (4). A driving device for driving the liquid inlet pipe (7) to rotate is installed outside the filter chamber (4). The lower end of the liquid inlet pipe (7) is connected to a plurality of liquid distribution pipes (8). The end of each liquid distribution pipe (8) is connected to a mesh cage (9) with a closed structure. A plurality of mesh cages (9) are evenly distributed around the circumference with the vertical center line of the liquid inlet pipe (7) as the center. A plurality of liquid discharge pipes (10) are provided on the upper partition (2). A pre-filled tank (11) with an open top is provided on the lower partition (3) below each liquid discharge pipe (10). A filling head (12) is provided at the bottom of the pre-filled tank (11). Gate valves are provided on the liquid discharge pipe (10) and the filling head (12). The conveyor belt (1) is located below the filling head (12).

2. The high-efficiency filling device for Panax notoginseng plant beverage according to claim 1, characterized in that A liquid return pipe (13) is provided at the bottom of the pre-filling chamber (5), an end of the liquid return pipe (13) is communicated with the filter chamber (4), and a liquid pump is provided on the liquid return pipe (13).

3. The high-efficiency filling device for Panax notoginseng plant beverage according to claim 1 is characterized in that The driving device includes a motor (14) and a driving gear (15) mounted on the output shaft of the motor (14). The motor (14) is mounted on the top of the tank body. A driven gear meshing with the driving gear (15) is mounted on the liquid inlet pipe (7) extending to the outside of the filter chamber (4).

4. The high-efficiency filling device for Panax notoginseng plant beverage according to claim 1 is characterized in that An inspection door (16) is provided on the side wall of the filter chamber (4), and the end of the liquid separation pipe (8) is connected to the mesh cage (9) via a flange.

5. The high-efficiency filling device for Panax notoginseng plant beverage according to claim 1 is characterized in that The upper end of the pre-filled tank (11) is connected to a telescopic tube (17), and a cylinder (18) is installed on the pre-filled tank (11). The end of the piston rod of the cylinder (18) is fixedly connected to the upper end of the telescopic tube (17).

6. The high-efficiency filling device for Panax notoginseng plant beverage according to claim 1 is characterized in that A liquid level sensor (19) is provided on the upper partition (2) at the top of the pre-filling chamber (5).