Ozone generator
By designing an ozone generator with the outer electrode end in a flare-shaped shape and a distance from the fixed plate, the problem of damage to the dielectric tube due to welding and external electrode collision is solved, and the durability and maintenance cost of the equipment are reduced.
Patent Information
- Application Number
- CN202422320735.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Priority Date
- 2024-08-08
- Filing Date
- 2024-09-23
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-09-23
AI Technical Summary
In existing ozone generators, the medium tube is not smooth in welding or the outer electrode tube port is not smooth, and it is easily damaged due to discharge vibration, resulting in water leakage and equipment failure.
An ozone generator is designed. The end of the outer electrode passes through the fixing plate and extends into the air chamber. The end is in the shape of a flare mouth. The narrow flare mouth is round and smooth. There is a discharge air gap between the inner electrode and the outer electrode to avoid direct collision between the welding and the outer electrode ports on the dielectric tube.
Effectively protect the media tube from damage, reduce equipment failure rate, extend service life, and save maintenance costs.
Smart Images
Figure CN223225788U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of ozone equipment and relates to an ozone generator. Background Art
[0002] The discharge unit in an existing ozone generator usually includes a pair of discharge unit mounting plates, several outer electrodes installed in a concentric circle structure, a dielectric tube and an inner electrode. The mounting plates, outer electrodes and inner electrodes are generally made of metal, and the outer electrodes are fixed and sealed to the fixing plate by welding.
[0003] Since the welds may be uneven and may contain protrusions or burrs, the discharge during operation of the ozone generator may cause vibrations, which may cause the dielectric tube to collide with the welds. This may damage the dielectric tube, causing it to break and leak, which in turn may damage the discharge unit or even the ozone generator. In addition, since the outer electrode opening may also be uneven, the discharge during operation of the ozone generator may cause vibrations, which may cause collisions between the dielectric tube and the outer electrode opening. This may also damage the dielectric tube, causing it to break and leak, which in turn may damage the discharge unit or even the ozone generator.
[0004] Therefore, an ozone generator with a simple structure and not easy to damage is needed to meet practical needs. Summary of the Invention
[0005] The purpose of this utility model is to provide an ozone generator that can overcome the above-mentioned shortcomings.
[0006] The ozone generator of the present invention is implemented as follows: an ozone generator comprises a first air chamber, a second air chamber, a cooling chamber, a pair of discharge unit fixing plates and a plurality of discharge units, wherein the discharge unit fixing plates are respectively fixed between the two air chambers and the cooling chamber, the discharge unit comprises an inner electrode, a dielectric tube and an outer electrode, the inner electrode is located in the dielectric tube, the outer electrode is sleeved on the outside of the dielectric tube, and a discharge air gap is provided in the discharge unit. The invention is characterized in that: the two ends of the outer electrode are passed through the discharge unit fixing plate, at least one end of the outer electrode passes through the discharge unit fixing plate and extends into the corresponding air chamber, and there is a distance between the end of the outer electrode extending into the air chamber and the discharge unit fixing plate where it is located.
[0007] For better technical effects, the technical solution of the ozone generator of the present invention can also be specifically characterized by the following technical features:
[0008] The first end of the outer electrode extends a distance into the first air chamber and is in the shape of a bell mouth. The wide end of the bell mouth is located in the first air chamber, and the inner side of the narrow end of the bell mouth is rounded and smooth.
[0009] The second end of the outer electrode extends a distance into the second air chamber, and the first end of the outer electrode and the second end of the outer electrode are in a bell-mouth shape, the wide end of the bell-mouth is located in the corresponding air chamber, and the inner side of the narrow end of the bell-mouth is rounded and smooth.
[0010] 3 The inner electrode is a high voltage electrode, and the first end of the inner electrode is connected to the positive electrode of the power supply.
[0011] The inner electrode is a high-voltage electrode, and one end or both ends of the inner electrode are simultaneously connected to the positive electrode of the power supply.
[0012] 5 The distance between the end of the outer electrode extending toward the gas chamber and the discharge unit fixing plate where it is located shall not exceed 10 mm.
[0013] 6. The distance between the end of the outer electrode and the discharge unit fixing plate where it is located is between 2 and 8 mm.
[0014] The inner electrode, dielectric tube and outer electrode are concentric circles, and a discharge air gap exists between the inner electrode and the dielectric tube, or between the dielectric tube and the outer electrode, or between the inner electrode and the dielectric tube and between the dielectric tube and the outer electrode.
[0015] 8 The inner electrode, dielectric tube and outer electrode are non-concentric structures, and there is a discharge air gap between the inner electrode and the dielectric tube, or there is a discharge air gap between the dielectric tube and the outer electrode, or there are discharge air gaps between the inner electrode and the dielectric tube, and between the dielectric tube and the outer electrode.
[0016] 9. The outer electrode is welded and sealed to the discharge unit fixing plate.
[0017] The ozone generator using the technical solution of this utility model has the following advantages:
[0018] 1. The welding point between the outer electrode and the fixed plate is at a distance from the end of the outer electrode to prevent the discharge between the inner electrode and the outer electrode from damaging the weld and causing water leakage between the outer electrode and the fixed plate; effectively reducing the equipment failure rate, extending the equipment service life, and saving maintenance costs.
[0019] 2. The welding point between the outer electrode and the fixed plate is at a distance from the end of the outer electrode to avoid damage to the dielectric tube caused by the uneven welding point, which may lead to damage to the dielectric tube and even damage to the discharge unit and even the ozone generator; thus reducing equipment failure rate and saving maintenance costs.
[0020] 3. The end of the outer electrode is in the shape of a bell mouth, and the inner side of the narrow mouth of the bell mouth is round and smooth. When the ozone generator discharges and generates vibrations, it protects the dielectric tube from being damaged by the outer electrode port, thereby extending the life of the dielectric tube, reducing the equipment failure rate, and saving maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a general schematic diagram of an embodiment of the ozone generator of the present utility model
[0022] Figure 2 yes Figure 1 Front view of the ozone generator embodiment shown
[0023] Figure 3 yes Figure 2 GG cross-sectional diagram of the ozone generator embodiment shown
[0024] Figure 4 yes Figure 3 HH cross-sectional diagram of the ozone generator embodiment shown
[0025] Figure 1-4 In the figure, 100 is an ozone generator, 101 is a first air chamber, 102 is a second air chamber, 103 is a cooling chamber, 104 is a discharge unit fixing plate, 200 is a discharge unit, 1 is an inner electrode, 2 is a dielectric tube, 3 is an outer electrode, 11 is a first end portion of the inner electrode, 12 is a second end portion of the inner electrode, 21 is a first end portion of the dielectric tube, 22 is a second end portion of the dielectric tube, 31 is a first end portion of the outer electrode, 32 is a second end portion of the outer electrode, 4 is a discharge air gap, and 5 is a bell mouth. DETAILED DESCRIPTION
[0026] In order to better illustrate the technical solution of the present invention, the following Figure 1-4 An embodiment of the present utility model is described in detail.
[0027] like Figures 1 to 4The ozone generator 100 of the technical solution of the present invention shown in the figure includes a first air chamber 101, a second air chamber 102, a cooling chamber 103, a pair of discharge unit fixing plates 104 and a plurality of discharge units 200. The two discharge unit fixing plates 104 are respectively fixed between the first air chamber 101 and the cooling chamber 103 and between the second air chamber 102 and the cooling chamber 103. The discharge unit fixing plates 104 are sealed from the corresponding air chambers and cooling chambers. The discharge unit 200 includes an inner electrode 1, a dielectric tube 2 and an outer electrode 3. The inner electrode 1 is located in the dielectric tube 2, and the outer electrode 3 is sleeved on the outside of the dielectric tube 2. The discharge unit 200 has a discharge air gap 4. The first end portion 31 and the second end portion 32 of the external electrode are disposed on the discharge unit fixing plate 104. The first end portion 31 and the second end portion 32 of the external electrode respectively pass through the two discharge unit fixing plates 104 on which they are located and extend into the corresponding first gas chamber 101 or second gas chamber 102. The external electrode 3 is welded and sealed to the discharge unit fixing plate 104. There is a distance between the first end portion 31 and the second end portion 32 of the external electrode extending into the gas chamber and the discharge unit fixing plate 104 on which they are located. Preferably, the distance between the second end portion of the external electrode and the discharge unit fixing plate on which it is located does not exceed 10 mm.
[0028] In this embodiment, the inner electrode 1 is a high-voltage electrode. The first end 11 of the inner electrode 1 is connected to the positive electrode of the power supply. The first end 21 of the outer electrode passes through the discharge unit fixing plate and extends into the corresponding first gas chamber 101. The distance between the first end 21 of the outer electrode and the discharge unit fixing plate 104 where it is located is between 2 and 8 mm.
[0029] Preferably, in this embodiment, the outer electrode first end 31 corresponding to the inner electrode first end 11 is bell-mouth-shaped, and the outer electrode second end 32 corresponding to the inner electrode second end 12 is also bell-mouth-shaped. The wide ends of the bell-mouths 5 are located within the corresponding first and second air chambers 101 and 102, respectively. The narrow end of the bell-mouths 5 is rounded and smooth. The distance between the outer edge of the wide end of the bell-mouths 5 and the discharge unit fixing plate on which they are located is no more than 10 mm.
[0030] Preferably, the distance between the outer edge of the wide end of the bell mouth 5 and the discharge unit fixing plate where it is located is between 2 and 8 mm.
[0031] In practical applications, one end of the outer electrode may extend a certain distance into the corresponding first air chamber or the second air chamber, and the extended end of the outer electrode may be set to a bell-mouth shape, the wide mouth of the bell-mouth is in the corresponding air chamber, and the inner side of the narrow mouth of the bell-mouth is rounded and smooth.
[0032] In this embodiment, the first end 11 of the inner electrode is connected to the positive pole of the power supply. In practical applications, the second end 12 of the inner electrode may be connected to the positive pole of the power supply, or both ends of the inner electrode may be connected to the positive pole of the power supply at the same time.
[0033] Preferably, in this embodiment, the inner electrode 1, dielectric tube 2, and outer electrode 3 are concentrically arranged, with a discharge air gap 4 existing between the dielectric tube and the outer electrode. In practical applications, a discharge air gap 4 may exist between the inner electrode 1 and the dielectric tube 2, or between both the inner electrode and the dielectric tube and the outer electrode.
[0034] In practical applications, the inner electrode, dielectric tube and outer electrode may also be non-concentric structures, with an air gap between the inner electrode and the dielectric tube or a discharge air gap 4 between the dielectric tube and the outer electrode, or a discharge air gap 4 between the inner electrode and the dielectric tube and between the dielectric tube and the outer electrode.
[0035] The ozone generator adopting the technical solution of the utility model can be applied to various scenarios where the ozone generator needs to generate ozone gas, such as air disinfection, desulfurization and denitrification of power plant exhaust gas, sewage disinfection, tap water treatment and other application fields.
Claims
1. An ozone generator comprising a first air chamber, a second air chamber, a cooling chamber, a pair of discharge unit fixing plates, and a plurality of discharge units, wherein the discharge unit fixing plates are fixed between the two air chambers and the cooling chamber, respectively. The discharge units comprise an inner electrode, a dielectric tube, and an outer electrode, wherein the inner electrode is located within the dielectric tube and the outer electrode is sleeved outside the dielectric tube. The discharge units have a discharge air gap therein, and are characterized in that: The two ends of the outer electrode (3) are passed through the discharge unit fixing plate (104), and at least one end of the outer electrode passes through the discharge unit fixing plate and extends into the corresponding air chamber, and there is a distance between the end of the outer electrode extending into the air chamber and the discharge unit fixing plate.
2. The ozone generator according to claim 1, wherein: The first end portion (31) of the outer electrode (3) extends a distance into the first air chamber (101), and the first end portion (31) of the outer electrode is in the shape of a bell mouth. The wide end of the bell mouth (5) is located in the first air chamber (101), and the inner side of the narrow end of the bell mouth is rounded and smooth.
3. The ozone generator according to claim 1 or 2, characterized in that: The second end portion (32) of the outer electrode extends a distance into the second air chamber (102). The second end portion (32) of the outer electrode is in the shape of a bell mouth. The wide end of the bell mouth (5) is located in the corresponding air chamber, and the inner side of the narrow end of the bell mouth is rounded and smooth.
4. The ozone generator according to claim 1, wherein: The inner electrode (1) is a high-voltage electrode, and the first end (11) of the inner electrode is connected to the positive electrode of the power supply.
5. The ozone generator according to claim 1, wherein: The inner electrode is a high-voltage electrode, and one end or both ends of the inner electrode are simultaneously connected to the positive electrode of the power supply.
6. The ozone generator according to claim 1, wherein: The distance between the end of the outer electrode extending into the gas chamber and the discharge unit fixing plate where it is located is no more than 10 mm.
7. The ozone generator according to claim 1, wherein: The distance between the end of the outer electrode extending into the gas chamber and the discharge unit fixing plate where it is located is between 2 and 8 mm.
8. The ozone generator according to claim 1, wherein: The inner electrode (1), the dielectric tube (2) and the outer electrode (3) are in a concentric circle structure; a discharge air gap exists between the inner electrode and the dielectric tube, or a discharge air gap (4) exists between the dielectric tube and the outer electrode, or a discharge air gap (4) exists between the inner electrode and the dielectric tube, and between the dielectric tube and the outer electrode.
9. The ozone generator according to claim 1, wherein: The inner electrode, dielectric tube and outer electrode are non-concentric structures, and a discharge air gap exists between the inner electrode and the dielectric tube, or a discharge air gap (4) exists between the dielectric tube and the outer electrode, or a discharge air gap (4) exists between the inner electrode and the dielectric tube, and between the dielectric tube and the outer electrode.
10. The ozone generator according to claim 1, wherein: The outer electrode (3) is welded and sealed to the discharge unit fixing plate (104).