Special unpowered coal charging and dust removing false oven door for side coal charging type coke oven

By designing a special non-powered coal dust removal fake furnace door for side-mounted coal-type coke oven, the pulley set and electromagnetic traction device are used to realize automatic alignment and sealing of the fake furnace door, which solves the problem of waste gas dissipation after the coke oven is loaded, and improves dust removal efficiency and equipment stability.

CN223226007UActive Publication Date: 2025-08-15SHANDONG XIAOLIN ELECTROMECHANICAL ENG CO LTD
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Patent Information

Application Number
CN202422516433.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2025-08-15
Estimated Expiration
2034-10-17

AI Technical Summary

Technical Problem

In the prior art, after the coal loading of the side coal type coke oven is completed, the waste gas escapes, resulting in the inability to effectively collect and remove dust, especially in windy weather, polluting the environment.

Method used

A special non-powered coal dust removal fake furnace door for side-loading coal-type coke oven is designed, including ordinary furnace head dust collection and vacuum cleaner devices, double-row self-positioning pulley sets, automatic positioning sliding balls, fire-proof fake furnace doors and vehicle-mounted electromagnetic traction devices. Through the coordinated work of these components, the automatic alignment and sealing of the fake furnace doors are realized to prevent smoke and dust from being blown away by the wind.

Benefits of technology

It realizes stable operation under no power conditions, reduces equipment failures, improves dust removal efficiency, avoids environmental pollution, and is convenient for maintenance.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223226007U_ABST
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Abstract

The utility model discloses a special unpowered coal charging and dust removing false oven door for a side coal charging type coke oven, which belongs to the related technical field of dust removal and environmental protection and comprises a common furnace end dust collecting and sucking device and a double-row self-positioning pulley block, and a false oven door upper positioning slide rail is fixedly mounted on the side edge of the common furnace end dust collecting and sucking device; a double-row self-positioning pulley block is installed on the false furnace door upper positioning sliding rail, an automatic positioning sliding ball is arranged between the double-row self-positioning pulley block, the lower portions of the two ends of the double-row self-positioning pulley block are fixedly connected with the fireproof false furnace door, and elastic electromagnetic traction discs are arranged on the two sides of the fireproof false furnace door. A vehicle-mounted electromagnetic traction device is arranged on the outer side of the elastic electromagnetic traction disc. According to the unpowered coal charging and dust removing false furnace door, assembly equipment is detachably assembled, standardized equipment connection is achieved, the whole system can operate more stably, overhaul is more convenient, and production problems caused by equipment faults are reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field related to dust removal and environmental protection, and specifically relates to a special non-powered coal-loading and dust-removing false furnace door for a side-loading coal-type coke oven. Background Art

[0002] At present, in the coking production process, for side-loaded coal coke ovens, after the coal loading is completed, some raw coal gas will escape from the carbonization chamber to the outside. The temperature of the escaped raw coal gas is above 105°C, and the hot flue gas escapes upward under the buoyancy of the surrounding air. When the coal loading car leaves the coal loading hole, the ordinary furnace head suction hood can only handle the vertically rising smoke and dust escaping from the carbonization chamber in a windless environment. In windy weather, the smoke will be blown out by the wind and cannot be collected and dust removed, polluting the environment.

[0003] In view of this, the present utility model is proposed. Utility Model Content

[0004] The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a side-loading coal-type coke oven special non-powered coal-loading and dust-removing false furnace door. To solve the above technical problems, the basic concept of the technical solution adopted by the present invention is:

[0005] A non-powered coal-loading and dust-removing false furnace door specially designed for side-loading coal-type coke ovens comprises an ordinary furnace head dust collecting and suction device and a double-row self-positioning pulley group. The side of the ordinary furnace head dust collecting and suction device is fixedly installed with a false furnace door positioning slide rail, and a double-row self-positioning pulley group is installed on the false furnace door positioning slide rail. Automatic positioning sliding balls are arranged between the double-row self-positioning pulley groups. The lower positions of both ends of the double-row self-positioning pulley group are fixedly connected to the fire-proof false furnace door. Elastic electromagnetic traction disks are arranged on both sides of the fire-proof false furnace door, and a vehicle-mounted electromagnetic traction device is arranged on the outer side of the elastic electromagnetic traction disk. The ordinary furnace head dust collecting and suction device is installed above the furnace door between the furnace columns, and a false furnace door lower limit track is arranged below the furnace column.

[0006] As a further solution of the present invention: the double-row self-positioning pulley block is composed of two sets of left and right suspended sliding rollers, which are used for the false furnace door to move on the guide rail.

[0007] As a further solution of the present invention: the automatic positioning sliding ball is arranged in the middle position of the double-row self-positioning pulley group, and is used for automatic alignment of the false furnace door.

[0008] As a further solution of the present invention: the exterior of the fireproof false furnace door is welded from fireproof stainless steel plates, the inside is provided with fireproof and high-temperature resistant sealing materials, and high-temperature resistant and fireproof sealing soft brushes are arranged around it to seal the furnace door area so that smoke and dust cannot be blown away by the wind.

[0009] As a further solution of the present invention: the vehicle-mounted electromagnetic traction device is installed on one side of the coal charging car and the coke pushing car, and is used to pull and push the false furnace door to the corresponding position.

[0010] As a further solution of the present invention: the positioning slide rail on the false furnace door is an H-shaped self-positioning slide rail.

[0011] After adopting the above technical solution, the utility model has the following beneficial effects compared with the prior art.

[0012] The utility model provides a non-powered coal loading and dust removal false furnace door, whose component equipment are all detachably assembled and the standardized equipment connection can make the entire system run more stably and more convenient to maintain, thereby reducing production problems caused by equipment failure.

[0013] The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The accompanying drawings are part of this application and are used to provide a further understanding of the present invention. The schematic embodiments of the present invention and their descriptions are used to explain the present invention, but do not constitute an improper limitation of the present invention. Obviously, the drawings described below are only some embodiments. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative work.

[0015] In the picture:

[0016] Figure 1 It is a structural diagram of the utility model;

[0017] Figure 2 It is a front schematic diagram of the utility model;

[0018] Figure 3 It is a side schematic diagram of the utility model.

[0019] In the figure: 1. Ordinary furnace head dust collection and suction device; 2. Double-row self-positioning pulley set; 3. Automatic positioning sliding ball; 4. Fire-proof false furnace door; 5. Elastic electromagnetic traction plate; 6. Vehicle-mounted electromagnetic traction device; 7. False furnace door upper positioning slide rail; 8. False furnace door lower limit rail; 9. Furnace column.

[0020] It should be noted that these drawings and textual descriptions are not intended to limit the conceptual scope of the present invention in any way, but rather to illustrate the concept of the present invention for those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. The following embodiments are used to illustrate the present invention but are not used to limit the scope of the present invention.

[0022] like Figures 1 to 3 As shown, a non-powered coal-loading and dust-removing false furnace door specially used for side-loading coal-type coke ovens comprises an ordinary furnace head dust collecting and suction device 1 and a double-row self-positioning pulley set 2. A false furnace door positioning slide rail 7 is fixedly installed on the side of the ordinary furnace head dust collecting and suction device 1. A double-row self-positioning pulley set 2 is installed on the false furnace door positioning slide rail 7. Automatic positioning sliding balls 3 are arranged between the double-row self-positioning pulley sets 2. The lower positions of both ends of the double-row self-positioning pulley set 2 are fixedly connected to the fire-proof false furnace door 4. Elastic electromagnetic traction discs 5 are arranged on both sides of the fire-proof false furnace door 4. A vehicle-mounted electromagnetic traction device 6 is arranged on the outer side of the elastic electromagnetic traction disc 5. The ordinary furnace head dust collecting and suction device 1 is installed above the furnace door between the furnace columns 9, and a false furnace door lower limit track 8 is arranged below the furnace column 9.

[0023] Among them, the double-row self-positioning pulley group 2 is composed of two sets of left and right suspended sliding rollers, which are used for the false furnace door to move on the guide rail.

[0024] The automatic positioning sliding ball 3 is arranged in the middle position of the double-row self-positioning pulley group 2 and is used for automatic alignment of the false furnace door.

[0025] The outside of the fireproof false furnace door 4 is welded with fireproof stainless steel plates, and a fireproof and high-temperature resistant sealing material is provided on the inside. High-temperature resistant and fireproof sealing soft brushes are configured around it to seal the furnace door area so that smoke and dust cannot be blown away by the wind.

[0026] The vehicle-mounted electromagnetic traction device 6 is installed on one side of the coal charging car and the coke pushing car, and is used to pull and push the false furnace door to the corresponding position.

[0027] The positioning slide rail 7 on the false furnace door is an H-shaped self-positioning slide rail.

[0028] The working principle of the utility model is as follows: an ordinary furnace head dust collecting and suction device 1 is installed between the furnace column 9 and above the furnace door. Before installing the false furnace door, the flatness needs to be adjusted according to the deformation of the coke oven column 9 to make the false furnace door run more smoothly. The positioning slide rail 7 on the false furnace door is installed and connected to the ordinary furnace head dust collecting and suction device 1 by bolting the base or directly welding. The track is an H-shaped self-positioning slide rail with a positioning pulley positioning hole. The lower limit track 8 of the false furnace door is installed. The slide rail bracket is first welded on the furnace column 9, and then the slide rail is connected by bolts. The straightness of the slide rail is adjusted to be parallel to the positioning slide rail 7 on the false furnace door. The self-positioning sliding ball is installed and installed on the double-row self-positioning pulley group 2 connecting support After the installation is completed, use the adjusting nut to adjust the sliding ball to the appropriate position, install the double-row self-positioning pulley set 2, and install the double-row sliding wheel equipped with self-positioning sliding ball on the reserved position on the upper part of the fire-proof false furnace door 4 by bolt connection; install the vehicle-mounted electromagnetic traction device 6, and install the elastic electromagnetic traction disc 5 on the reserved positions on both sides of the fire-proof false furnace door 4 by bolts, install the fire-proof false furnace door 4, and hang the false furnace door equipped with the elastic electromagnetic traction disc 5 and the double-row self-positioning pulley set 2 on the positioning slide rail 7 on the false furnace door, then place the U-shaped groove at the bottom of the false furnace door on the lower limit track 8 of the false furnace door, and finally push it manually to observe whether there are other effects;

[0029] Install the vehicle-mounted electromagnetic traction device 6. Install the four false furnace door vehicle-mounted electromagnetic traction devices 6 on the coke pusher and coal charging car respectively. Adjust the installation angle so that it can fit more tightly with the elastic electromagnetic traction disc 5. Finally, install the electrical control system in the driver's cab. After completion, perform overall debugging and continue to adjust until stable operation.

[0030] The ordinary furnace head dust collecting and suction device 1 is used to collect the smoke and dust floating up under the action of thermal buoyancy. The positioning slide rail 7 on the false furnace door is fixed on it. The elastic electromagnetic traction disc 5 can effectively prevent the vehicle from driving too fast and knocking the furnace door out of the production area. It can also be used to better align the traction device, so that the entire false furnace door is connected to the vehicle body more smoothly. The positioning slide rail 7 on the false furnace door is installed on the furnace head cover or the furnace column 9. It is the mobile guide rail of the false furnace door. Each furnace number position is provided with a positioning hole, which effectively solves the positioning problem of the false furnace door. The lower limit rail 8 of the false furnace door is connected to the bottom of the furnace column 9, which is used to fix the false furnace door to prevent it from swinging with the wind.

[0031] The fireproof false furnace door 4 is located between the coke pushing car and the coal loading car. The operation sequence is as follows: during the coke oven production process, the fireproof false furnace door 4 is always attracted to the side of the coke pushing car by the vehicle-mounted electromagnetic traction device 6 and moves with the coke pushing car. There are two ways to align the fireproof false furnace door 4. One is manual alignment. When the driver pulls the false furnace door to the coke outlet hole N, the electromagnetic traction device is closed after the positioning ball makes a positioning sound to determine whether it is in place. The other way is inertial automatic alignment. When the driver pulls the false furnace door to the hole N-1 before the coke outlet hole, the electromagnetic traction device is directly closed, so that the false furnace door moves to the coke outlet hole N on the track by inertia. When in place, the self-positioning sliding ball will be embedded in the positioning hole of the positioning slide rail to complete the positioning.

[0032] When the coke pushing car finishes pushing the coke, it first pulls the false furnace door to the coke oven hole N, and releases the traction device after alignment. At this time, the coal charging car has been loaded with coal and is ready to drive to the coke oven hole N to fill the carbonization chamber. When the coal charging car arrives at the position N-1 before the coke oven hole, the electromagnetic traction device is started, and the fire-proof false furnace door 4 is first sucked together with one side of the coal charging car, and then pushed away from the coke oven, and then the coal charging car is aligned to fill the coal. After the filling is completed, the coal charging car pulls the fire-proof false furnace door 4 to the coal charging furnace hole to temporarily close the furnace door. Then, when the coke pushing car drives to the corresponding position, the electromagnetic traction device is started again to suck the furnace door together with one side, and finally the furnace door cover is closed, thereby completing one production, and then the operation is repeated in this way.

[0033] The utility model discloses a non-powered coal loading and dust removal false furnace door, whose component equipment are all detachably assembled and the standardized equipment connection can make the entire system run more stably and the maintenance more convenient, reducing the production problems caused by equipment failure, and at the same time can solve the problem of smoke and dust that cannot be collected by the furnace head cover after the coal loading is completed and the coal loading vehicle leaves, thereby avoiding environmental pollution.

[0034] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment, it is not intended to limit the present invention. Any technician familiar with this patent can make slight changes or modifications to equivalent embodiments using the above-mentioned technical content without departing from the scope of the technical solution of the present invention. However, any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the solution of the present invention.

Claims

1. A side-loading coal-type coke oven special non-powered coal-loading dust removal false furnace door, comprising a common furnace head dust collection and suction device (1) and a double-row self-positioning pulley block (2), characterized in that: A false furnace door positioning slide rail (7) is fixedly installed on the side of the ordinary furnace head dust collecting and suction device (1), a double-row self-positioning pulley group (2) is installed on the false furnace door positioning slide rail (7), and an automatic positioning sliding ball (3) is arranged between the double-row self-positioning pulley group (2). The lower positions of both ends of the double-row self-positioning pulley group (2) are fixedly connected to the fireproof false furnace door (4), and elastic electromagnetic traction discs (5) are arranged on both sides of the fireproof false furnace door (4). A vehicle-mounted electromagnetic traction device (6) is arranged on the outer side of the elastic electromagnetic traction disc (5). The ordinary furnace head dust collecting and suction device (1) is installed above the furnace door between the furnace columns (9), and a false furnace door lower limit track (8) is arranged below the furnace columns (9).

2. The side-loading coal-type coke oven-specific unpowered coal-loading and dust-removing false furnace door according to claim 1, characterized in that: The double-row self-positioning pulley assembly (2) is composed of two sets of left and right suspended sliding rollers.

3. The side-loading coal type coke oven special non-powered coal charging and dust removal false furnace door according to claim 2, characterized in that: The automatic positioning sliding ball (3) is arranged in the middle position of the double-row self-positioning pulley assembly (2).

4. The side-loading coal-type coke oven-specific non-powered coal-loading and dust-removing false furnace door according to claim 3, characterized in that: The exterior of the fireproof false furnace door (4) is welded from fireproof stainless steel plates, the interior of which is provided with fireproof and high-temperature resistant sealing materials, and high-temperature resistant and fireproof sealing soft brushes are arranged around it.

5. The side-loading coal type coke oven special non-powered coal charging and dust removal false furnace door according to claim 4, characterized in that: The vehicle-mounted electromagnetic traction device (6) is installed on one side of the coal charging car and the coke pushing car.

6. The side-loading coal-type coke oven-specific non-powered coal-loading and dust-removing false furnace door according to claim 5, characterized in that: The positioning slide rail (7) on the false furnace door is an H-shaped self-positioning slide rail.