384results about "Coke oven doors/closures" patented technology

A coal compaction system and method for a non-recovery coke oven having refractory roof, floor, side walls and end doors for coal charging and coke discharge provides an improved coal charging machine carrying a coal conveyor supported intermediate the ends of the conveyor to avoid conveyor sagging and non-uniform depth of a deposited coal bed, a number of pressurized fluid-driven vibratory compactors mounted on an end of the charging machine and spaced-apart across the width of the coal bed and serving to compact the coal bed on a retraction stroke of the charging machine, a pivoted lifting frame mounted on the charging machine above the compactors and from which the compactors individually are suspended and are provided with individual supply of pressurized fluid, and a coke pusher head mounted on the charging machine behind the compactors and serving, when the lifting frame and associated compactors are raised, to push finished coke from the coke oven.

A method for producing non-recovery / heat recovery coke may include the steps of providing a container, disposing a volume of loose coal into the container such that a vertical dimension of the volume of loose coal in the container is smaller than a horizontal dimension of the volume of loose coal, applying a force to the coal in the container to produce a volume of compacted coal having a substantially uniform density which is larger than that of the loose coal, disposing the compacted coal into a non-recovery / heat recovery type oven, and heating the compacted coal to produce coke. The method may also include the steps of providing a container, and moving the non-recovery / heat recovery coke mass from the oven at a substantially constant elevation to the container, quenching the coke mass in the container to produce a quenched coke mass, and removing the quenched coke mass from the container.

Described herein are methods and mechanisms for laterally dispensing fluid to a coke drum in a predictable and maintainable manner that alleviates thermal stress. In one embodiment, the methods and mechanisms utilize a split piping system to dispense fluid through two or more inlets into a spool that is connected to a coke drum and a coke drum bottom deheader valve. A combination of block valves and clean out ports provides a more effective means to clean the lines and allows fluid to be laterally dispensed in a controllable and predictable manner. The fluid is preferably introduced to the spool in opposing directions toward a central vertical axis of the spool at equal but opposing angles ranging from minus thirty (−30) to thirty (30) degrees relative to a horizontal line laterally bisecting the spool. Alternatively, however, fluid can be introduced to the spool tangentially.

An air chamber unit provided for a coke oven door enabling to suppress the generation of poor quality coke and reduce tar adhesion to coke oven door by accelerating coking reaction in the vicinity of coke oven door plug. An air chamber unit (17) is installed to control air supply to the bottom-less combustion space provided in hollow metallic coke oven door plug. For the purpose of long lasting stable air supply for said combustion space, air space (20) in the air chamber unit (17) is divided into two sections (A) and (B) by labyrinth partition to give different function for each of those section. Air intake pipe (27) is fitted in section (A) through bottom plate (21) of air chamber unit (17), wherein check valve plate (35) and other related components are provided as air supply control segments. Air supply pipe (30) or air delivery cup having one or more air inlet holes in upper portion is fitted in section (B) through bottom plate (21) of air chamber unit (17), wherein roles to remove contaminant particles suspended in backward flow gas are provided.

A distillation system is provided for batch thermolytic distillation of lump carbonaceous material, such as lump wood and shredded rubber tires. The system preferably includes multiple distillation units mounted side-by-side. Each unit includes a reactor bath for holding molten tin at approximately 455° C., a two-compartment reservoir for storing molten tin, and a porous basket pivotally mounted within the reactor bath for tipping motion. A process for batch thermolytic distillation of lump carbonaceous material includes rotating the porous basket into a reactor bath by rotating the basket about an axis passing through the reactor bath; putting a charge of wood into the basket; closing a retractable lid onto the reactor bath; filling the reactor bath with molten material to produce gas and char by thermolytic conversion of the charge, draining the reactor bath of molten material while the lid is closed; quenching the char in the reactor bath with steam; opening the lid; and tipping the char from the basket.

A safe, efficient and repetitively operable coke vessel decoking system is disclosed. In a preferred embodiment the closed system comprises a coker vessel pressure-tightly sealed to a top head system, which includes a closure housing with a laterally moveable horizontal closure member therein and a cutting head enclosure, which further comprises a drill stem guide, an access door, and a cutting assembly mounted therein. A novel feature of the invention is a steam purge / blocking system whereby steam pressure is maintained in the closure housing during the coking cycle to maintain seal integrity. Personnel safety during decoking operations is greatly enhanced by eliminating dangerous manual tasks associated with the prior art such as unbolting and removing top head devices. The system can be remotely and repetitively operated through numerous coking / decoking cycles without removal of any system element.

The present invention features a coke drum de-heading system comprising (a) at least one coke drum having an orifice therein; (b) a de-header valve removably coupled to the coke drum designed to de-head the coke drum; and (c) an exchange system, including an upper and lower bonnet and other elements and members adapted to integrate the de-heading system, and particularly the de-header valve, into the manufacturing system. The de-header valve itself comprises (1) a main body having an orifice dimensioned to align with and couple to, in a concentric relationship, the orifice of the coke drum; (2) a live loaded seat assembly coupled to the main body and comprising a dynamic, live loaded seat, a live seat adjustment mechanism coupled to the main body and designed to control and adjust the force and resulting seat load of the dynamic, live loaded seat, and a force transfer module in juxtaposition to the dynamic, live loaded seat for transferring the force from the live loaded seat adjustment mechanism to the dynamic, live loaded seat; (3) a static seat positioned opposite from and counteracting or counterbalancing the dynamic, live loaded seat; and (4) a blind or sliding blind capable moving in a linear, bi-directional manner within the de-header valve and between the dynamic, live loaded seat and the static seat, such that upon actuation of the blind from a closed position to an open position, the coke drum is de-headed.

The present invention features a tangential injection system for use within a delayed coking system, or any other similar system. The tangential injection system comprises a spool, a tangential dispenser, and a hydro blasting system, wherein the tangential dispenser comprises a delivery main surrounding the perimeter of the spool and that functions to deliver a residual byproduct or other material to a plurality of feed lines positioned at a position or at distances around the delivery main for the purpose of providing tangential dispensing of the residual byproduct into the vessel, thus effectuating or inducing even thermal distribution throughout the vessel.

An apparatus including a coke drum for coking hydrocarbon substances, a valve disposed near the bottom of the coke drum, and a discharge conduit for removing coke from the coke drum, wherein the discharge conduit is connected to the valve such that when the valve is open, the coke may be removed via the discharge conduit.

Relatively high speed methods for increasing the bulk density of coal particles, apparatus for increasing the bulk density of coal particles and methods for making metallurgical coke. Once such method includes depositing coal particles onto a charging plate external to a coking oven to provide an elongate bed of dry, uncompacted coal having an upper surface of the charging plate. The charging plate has side walls, and at least one movable end wall An impact pressure is applied to the upper surface of the bed of dry, uncompacted coal while degassing the coal to provide a dry, compacted coal bed having a bulk density ranging from about 960 to about 1200 kilograms per cubic meter.

The present invention features systems and methods for de-heading a coke drum without having to physically remove the head units. This is accomplished using a de-header valves that may be removably coupled to a coke drum. The de-header valve is equipped with, a valve closure and a seat support system capable of forming a continuous contact seal during the coke manufacturing process. Actuation of the valve closure functions to open and close the de-header valve. Once the drum is full, the de-header valve may be actuated (opened), wherein the coke that has accumulated on the blind is sheared by the seat support system, thus effectively de-heading the coke drum and facilitating the decoking process.

An insulated transition spool apparatus for mounting unheading devices to pressure vessels, such as coker vessels, and enabling repetitive operation thereof is disclosed. The apparatus comprises an outer housing, an inner housing that encloses an insulating space between the inner and outer housing, a side feed entry aperture in each housing and a spool adapter flange to facilitate attachment of the spool to the vessel.

A stripping apparatus for desorbing gases from solid particles through which flows counter-currently a stripping fluid is described, which comprises a series of sets of at least two parallel, segmented, baffle plates each, with the segmented baffles being oriented so that the rows are offset relative to rows of other levels, where the thickness and separation of said sets of baffles is so dimensioned as to reduce coalescence of the size of the formed bubbles and optimize the hydrocarbons desorption from said fluidized solid particles. The solid particles are mainly spent catalyst particles from a FCC process. The stripping process to be carried out in a fluidized bed comprises contacting the spent catalyst with a stripping fluid that flows upwardly in the fluidized bed in the form of bubbles. Adsorbed hydrocarbons present in the spent catalyst are transferred from the catalyst emulsion that flows downwardly to the upwardly moving bubbles, so as to promote the efficient recovery of cracked products.

The refractory material for coke oven door consists of mullite 42-63 wt%, cordierite 20-30 wt%, micro silica powder 5-10 wt%, micro active alumina powder 4-8 wt%, kyanite 3-7 wt%, high alumina cement 3-5 wt%, and composite polyphosphate 0.2-0.5 wt%. The mullite is M60 mullite containing Al2O3 not less than 60 wt%, the cordierite contains Al2O3 33-35 wt% and MgO 13-15 wt%, the micro silica powder contains SiO2 not less than 92 wt%, the micro active alumina powder contains Al2O3 more than 98 wt%, the high alumina cement contains Al2O3 not less than 46 wt%, CaO not more than 40 wt% and SiO2 not more than 10 wt%. The refractory material may be produced into coke oven door through low temperature roasting without need of backing, and the coke oven door has service life over 4 years.

The present invention features a flange to flange dynamic seal and sealing system, particularly suited for use within high temperature, high pressure environments, such as a delayed coking process. The dynamic flange seal and sealing system comprises two primary elements or seals, each of which are capable of independently forming a flange seal between two flanged components or combining to create a flange seal. Specifically, these primary seals are an iconel bellows seal and a bi-material gasket, each of which surround a flange opening along a sealing surface. The flange seal created by the dynamic flange seal and sealing system is capable of being maintained in light of, or rather the sealing system adapts to, any structural or environmental changes within the connected flanges. As such, the flange seal may be a dynamic flange seal or a static flange seal or both.

Improved, fuel-efficient systems are provided for the processing of biomass, such as wood or crop residues, food waste or animal waste in order to selectively obtain torrefied and / or carbonized final products. In general, the processes involve thermally drying incoming biomass using a dryer employing the hot gas output of a fuel-operated burner. Next, the dried product is torrefied in an indirect torrefaction reactor so as to evolve light volatile organic compounds which are used as a gaseous fuel source for the burner. The torrefied product can be recovered, or some or all of the torrefied product may be directed to a carbonization reactor coupled with a reactor burner. Carbonization serves to remove most of the remaining VOCs which are used as a gaseous fuel input to the dryer. In certain instances, portions of the dried biomass are directed to the burners, as an additional source of fuel.

A reactor is provided for converting organic material to charcoal, with the reactor having a furnace and a retort extending through the furnace. The retort has an auger extending therethrough, with the auger having a flight with gaps therein. Members project inwardly from the walls of the retort at the gaps in the flight to unplug blockages in the retort. A gas collection system is provided which has a branched portion having two or more venting tubes, each with valves so that each may be shut off independently to allow to off-line cleaning without requiring shutdown of the system. A method for converting organic material may be practised by introducing combustible materials into the reactor.

A biomass torrefaction system is provided which enables a continuous torrefaction process that involves the introduction of biomass particles into a rotating reactor drum having a low oxygen environment. The particles are conveyed through the drum by a heated gas stream and simultaneously torrefied thereby. Gas exiting the drum is recirculated back to a heat source for reheating the gas prior to reentering the drum. A method of biomass torrefaction is also provided.

A distillation system is provided for batch thermolytic distillation of lump carbonaceous material, such as lump wood and shredded rubber tires. The system preferably includes multiple distillation units mounted side-by-side. Each unit includes a reactor bath for holding molten tin at approximately 455° C., a two-compartment reservoir for storing molten tin, and a porous basket pivotally mounted within the reactor bath for tipping motion. A process for batch thermolytic distillation of lump carbonaceous material includes rotating the porous basket into a reactor bath by rotating the basket about an axis passing through the reactor bath; putting a charge of wood into the basket; closing a retractable lid onto the reactor bath; filling the reactor bath with molten material to produce gas and char by thermolytic conversion of the charge, draining the reactor bath of molten material while the lid is closed; quenching the char in the reactor bath with steam; opening the lid; and tipping the char from the basket.

According to the present invention, a subscriber identity module in a wireless local area network is authenticated using an authentication vector with no decrease in the confidentiality of the calculation processing, even when a triplet is employed as the authentication vector. An HLR of a mobile communication network comprises an attachment unit for attaching to a RAND field of an authentication vector, which is used to authenticate an SIM in a wireless local area network, information specifying calculation information that is constituted by at least one of an algorithm and secret information for use in the authentication calculation. The SIM, which is mounted on a wireless LAN terminal, comprises a calculation information storage unit storing in advance a plurality of the calculation information, a specification unit for specifying the calculation information to be used in the calculation from the plurality of calculation information stored in the calculation information storage unit by referring to information specifying the calculation information, and a calculation unit for performing the calculation on the basis of the specified calculation information.

A method for producing and removing coke which has bulk morphology such that at least about 30 volume percent is free-flowing under the force of gravity or hydrostatic forces from a delayed coker drum. At the completion of the fill cycle, the coker drum, filled with hot coke, is cooled by steaming and then flooding it with water, thereby producing a coke / water mixture. The coke / water mixture is released from the coke drum through one or more drum closure / discharge throttling systems near the bottom of the coker drum.

According to the present invention, a subscriber identity module in a wireless local area network is authenticated using an authentication vector with no decrease in the confidentiality of the calculation processing, even when a triplet is employed as the authentication vector. An HLR of a mobile communication network comprises an attachment unit for attaching to a RAND field of an authentication vector, which is used to authenticate an SIM in a wireless local area network, information specifying calculation information that is constituted by at least one of an algorithm and secret information for use in the authentication calculation. The SIM, which is mounted on a wireless LAN terminal, comprises a calculation information storage unit storing in advance a plurality of the calculation information, a specification unit for specifying the calculation information to be used in the calculation from the plurality of calculation information stored in the calculation information storage unit by referring to information specifying the calculation information, and a calculation unit for performing the calculation on the basis of the specified calculation information.

The present invention relates to a safety system during the entire delayed coker operation. The present invention preferably comprises a coke drum; a first coke drum de-header system coupled to the bottom of the coke drum; a second coke drum de-header system coupled to the top of the coke drum; a containment system coupled to the second coke drum de-header system; and a remote switching system. Hence, the present invention provides system for cutting coke within a coke drum with increased safety, efficiency and convenience.

The xylene isomerization process unit and the transalkylation process units are combined in the present invention. A fractionation column can be shared by the two units, reducing the capital cost of the complex. In some embodiments, a split shell fractionation column and a split separator can be used.

A coke-oven repairing apparatus comprising: a traveling carriage 3 which travels in the direction of coke oven battery with the carriage straddled on the rails placed on the top of a coke oven; a traversing carriage4 provided on said traveling carriage 3, which moves in the direction orthogonal to the direction of coke oven battery; and a working device 5 for making repairs on the oven walls within the coke oven which is mounted on said traversing carriage 4, wherein the working device 5 includes: a guide post 31 which stands on the traversing carriage 4, and is also coupled, at its lower end portion, to a supporting portion provided on the traversing carriage through a pivot shaft 42; a lance 32 which ascends or descends along the guide post 31; and a derricking device 45 which tilts the guide post 31 between a forward-tilted posture and a backward-tilted posture using the pivot shaft 42 as the fulcrum to oscillate the lance 32 inserted in a coke-oven carbonizing chamber through a charging-hole, within the carbonizing chamber.

The present invention features a center feed system for use within a delayed coking system, or any other similar system. The center feed system features an inlet sleeve which slidably engages a retractable nozzle, with inlet and outlet, in fluid connection with a feed source of residual byproduct, allowing residual byproduct to flow from the feed source into the interior of a vessel, thus effectuating or inducing even thermal distribution throughout the vessel.

A method for producing and removing coke which has bulk morphology such that at least about 30 volume percent is free-flowing under the force of gravity or hydrostatic forces from a delayed coker drum. At the completion of the fill cycle, the coker drum, filled with hot coke, is cooled by steaming and then flooding it with water, thereby producing a coke / water mixture. The coke / water mixture is released from the coke drum through one or more drum closure / discharge throttling systems near the bottom of the coker drum.