Efficient dephosphorization device for deformed steel bars
By introducing a stirring and gas transmission mechanism into the rebar dephosphorization dephosphorization device, the phosphorus in liquid steel reacts with oxygen to form phosphorus oxide, and a dephosphorization agent is used to generate a composite insoluble in the molten steel, the problem of insufficient phosphorus reaction in the prior art is solved, and the stability of the equipment and product quality are improved.
Patent Information
- Application Number
- CN202422523717.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-10-18
AI Technical Summary
In the existing rebar dephosphorization device, additives cannot fully react with the phosphorus in liquid steel, resulting in some phosphorus residues, affecting the quality of the final product and equipment stability.
Using a stirring mechanism and a gas transmission mechanism, the liquid steel is stirred through the stirring member and oxygen is input to react to phosphorus and oxygen to form phosphorus oxide. A dephosphorizer is inputted with a feeding mechanism to react with phosphorus oxide to form a phosphorus oxide composite that is insoluble in the steel liquid, and the phosphorus removal is achieved through filtration.
It speeds up the reaction speed between phosphorus and materials, improves the stability of the equipment and the quality of the final product, prevents the accumulation of dephosphorizer, and ensures the safety of the processing environment.
Smart Images

Figure CN223226102U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of steel processing, and in particular relates to a high-efficiency dephosphorization device for threaded steel. Background Art
[0002] Phosphorus exists in steel in the form of phosphide. Phosphorus in liquid steel makes the steel "cold brittle", so dephosphorization reaction is often used in steelmaking. In order to remove harmful impurities, there are now many dephosphorization methods, among which the most commonly used are pickling, alkali washing, and refining furnace dephosphorization. Among them, refining furnace dephosphorization is a method of dephosphorization during the steelmaking process.
[0003] Chinese utility model patent CN221166609U discloses a highly efficient dephosphorization device for threaded steel, comprising a heat dissipation box, the inner surface of which is provided with a chute, the inner surface of which is slidably connected to a filter frame. By using a fan, a large amount of harmful gases generated during liquid steel processing are discharged, thereby ensuring the stability of the threaded steel dephosphorization operation;
[0004] The above design, through the cooperation of the fan and the heat dissipation holes, can discharge a large amount of gas generated during the processing of liquid steel, preventing harmful gases from accumulating inside the equipment and affecting the quality of the final product. However, there are certain problems during use. Specifically, when the equipment is used, various additives cannot fully react with the phosphorus present in the liquid steel. Some phosphorus flows to the bottom of the liquid steel, and oxygen and dephosphorization agents cannot react with this type of phosphorus, resulting in some phosphorus existing in the liquid steel, affecting the quality of the final rebar. Utility Model Content
[0005] The purpose of this section is to summarize some aspects of the embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and in the abstract and title of the utility model to avoid obscuring the purpose of this section, the abstract and the title of the utility model, and such simplifications or omissions shall not be used to limit the scope of the present invention.
[0006] In order to solve the problems raised in the above background technology, the present invention adopts the following technical solutions.
[0007] A high-efficiency dephosphorization device for threaded steel comprises a processing furnace, a top cover and a bracket. The top cover is provided on the top of the processing furnace, the bracket is symmetrically fixedly installed on the outside of the processing furnace, and a stirring mechanism for stirring liquid steel stored in the processing furnace is fixedly installed on the surface of the top cover. The stirring mechanism is provided with a stirring piece that rotates inside the processing furnace. The stirring of the stirring piece causes phosphorus in the liquid steel to react with input oxygen.
[0008] As an optimal technical solution of the present utility model, the stirring mechanism includes a driving motor, a rotating rod, a stirring piece and a mixing end. The driving motor is fixedly mounted on the upper surface of the top cover, the rotating rod is rotatably mounted on the lower surface of the top cover, the rotating rod is fixedly connected to the output end of the driving motor, the stirring piece is fixedly mounted on the outside of the rotating rod, and the mixing end is fixedly mounted on the bottom end of the rotating rod.
[0009] As a preferred technical solution of the present invention, the stirring mechanism further includes a toggle rod, which is fixedly mounted on the outside of the rotating rod and is arranged above the stirring member.
[0010] As an optimal technical solution of the present invention, the high-efficiency dephosphorization device for threaded steel also includes a gas supply mechanism, which includes a connecting seat, a gas supply pipe and a first control valve. The connecting seat is fixedly installed on one side of the upper surface of the top cover, the gas supply pipe is connected to the connecting seat, and the first control valve is arranged outside the gas supply pipe.
[0011] As a preferred technical solution of the present invention, the gas pipe internally transports oxygen for reacting with phosphorus in the liquid steel, and the oxygen reacts with the phosphorus to generate phosphorus oxide.
[0012] As an optimal technical solution of the present invention, the threaded steel efficient dephosphorization device also includes a feeding mechanism, which includes a feeding pipe, a connecting seat and a second control valve. The connecting seat is fixedly installed on the upper surface of the top cover, the feeding pipe is connected to the connecting seat, and the second control valve is arranged outside the feeding pipe.
[0013] As a preferred technical solution of the present invention, a lifting frame is symmetrically installed on the surface of the top cover, and a harmful gas extraction port is installed on one side of the top cover surface.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] (1) In the present invention, by providing a stirring mechanism, the phosphorus in the steel is allowed to fully react with oxygen and the dephosphorization agent, thereby accelerating the reaction time between phosphorus and various materials and the speed of separation between phosphorus and steel. In addition, during the separation process, the liquid level surface of the liquid steel can be moved to prevent the dephosphorization agent from accumulating on the liquid level surface of the liquid steel and being unable to react with phosphorus. This ensures the stability of the equipment during operation and improves the working quality of the equipment itself.
[0016] (2) In the present invention, by providing a gas delivery mechanism, a feeding mechanism and a top cover, oxygen and a dephosphorizing agent that react with phosphorus can be stably fed into the interior of the processing furnace, and the top cover can be stably lifted and moved subsequently, thereby ensuring the sealing of the entire processing furnace when the oxygen, the dephosphorizing agent and phosphorus react, and preventing a large amount of harmful gases from being emitted and affecting the safety of the surrounding processing environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional diagram of the overall structure of the utility model.
[0018] Figure 2 This is a three-dimensional diagram of the structure after the processing furnace and the top cover of the utility model are disassembled.
[0019] Figure 3 It is a three-dimensional diagram of the stirring mechanism structure of the present invention.
[0020] Figure 4 It is a structural side view of the stirring mechanism in the present utility model.
[0021] Figure 5 It is a structural diagram of the gas transmission mechanism in the utility model.
[0022] Figure 6 It is a structural diagram of the feeding mechanism in the utility model.
[0023] The corresponding relationship between the illustration labels and component names in the figure is as follows:
[0024] 1. Processing furnace; 2. Top cover; 3. Bracket; 4. Stirring mechanism; 41. Driving motor; 42. Rotating rod; 43. Stirring element; 44. Mixing end; 45. Toggle rod; 5. Gas delivery mechanism; 51. Connecting seat; 52. Gas delivery pipe; 53. First control valve; 6. Feeding mechanism; 61. Feeding pipe; 62. Connecting seat; 63. Second control valve. DETAILED DESCRIPTION
[0025] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.
[0026] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0027] Secondly, the term "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in various places throughout this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments. The present invention provides the following embodiments.
[0028] Depend on Figure 1 and Figure 2As shown, it is a structural schematic diagram of the threaded steel efficient dephosphorization device in this embodiment, including a processing furnace 1, a top cover 2 and a bracket 3. The top of the processing furnace 1 is provided with a top cover 2, the outside of the processing furnace 1 is symmetrically fixedly installed with the bracket 3, and the surface of the top cover 2 is fixedly installed with a stirring mechanism 4 for stirring the liquid steel stored in the processing furnace 1.
[0029] During use, the steel to be dephosphorized is heated to a liquid state, and then the liquid steel is input into the processing furnace 1. The top cover 2 is moved to the top opening of the processing furnace 1 by a crane to seal the internal space of the processing furnace 1. At this time, oxygen is input into the processing furnace 1. The phosphorus in the liquid steel will react with the oxygen, thereby preliminarily filtering out the phosphorus in the steel.
[0030] By the attached Figure 3 and Figure 4 As shown, it is a structural schematic diagram of the stirring mechanism 4 in this embodiment, the stirring mechanism 4 includes a driving motor 41, a rotating rod 42, a stirring member 43 and a mixing end 44, the driving motor 41 is fixedly mounted on the upper surface of the top cover 2, the rotating rod 42 is rotatably mounted on the lower surface of the top cover 2, the rotating rod 42 is fixedly connected to the output end of the driving motor 41, the stirring member 43 is fixedly mounted on the outside of the rotating rod 42, and the mixing end 44 is fixedly mounted on the bottom end of the rotating rod 42.
[0031] During use, the driving motor 41 drives the output end of the driving motor 41 to drive the rotating rod 42 to rotate, so that the stirring member 43 stirs the liquid steel inside the processing furnace 1, so that the oxygen and the phosphorus in the liquid steel fully react, and the use of the mixing end 44 stirs the bottom part of the liquid steel, so that the liquid steel is fully stirred inside the processing furnace 1 and fully reacts with the oxygen.
[0032] By the attached Figure 4 As shown, the stirring mechanism 4 also includes a toggle rod 45, which is fixedly installed on the outside of the rotating rod 42, and the toggle rod 45 is arranged above the stirring member 43. During use, the toggle rod 45 is used to move along the liquid steel level to push the impurities accumulated on the surface of the material, so that oxygen can better react with the phosphorus in the material.
[0033] By the attached Figure 5 As shown, it is a structural schematic diagram of the gas delivery mechanism 5 in this embodiment. The threaded steel high-efficiency dephosphorization device also includes a gas delivery mechanism 5, which includes a connecting seat 51, a gas delivery pipe 52 and a first control valve 53. The connecting seat 51 is fixedly mounted on one side of the upper surface of the top cover 2, and the gas delivery pipe 52 is connected to the connecting seat 51. The first control valve 53 is arranged on the outside of the gas delivery pipe 52. During use, oxygen is passed through the gas delivery pipe 52 and the pump body, and is input into the interior of the processing furnace 1 through the top cover 2. The stirring mechanism 4 is used to allow the oxygen to fully react with the phosphorus in the liquid steel, and the phosphorus in the liquid steel is removed.
[0034] By the attached Figure 5 As shown, it is a structural diagram of the gas delivery mechanism 5 in this embodiment. The gas delivery pipe 52 transports oxygen for reacting with phosphorus in liquid steel. Oxygen reacts with phosphorus to generate phosphorus oxide. During use, oxygen is input into the processing furnace 1, and oxygen reacts with phosphorus to generate phosphorus oxide, thereby achieving preliminary filtration of phosphorus.
[0035] By the attached Figure 6 As shown, it is a structural schematic diagram of the feeding mechanism 6 in this embodiment. The threaded steel efficient dephosphorization device also includes a feeding mechanism 6, which includes a feeding pipe 61, a connecting seat 62 and a second control valve 63. The connecting seat 62 is fixedly installed on the upper surface of the top cover 2, and the feeding pipe 61 is connected to the connecting seat 62. The second control valve 63 is arranged on the outside of the feeding pipe 61. In use, after the initial extraction of phosphorus is completed, the dephosphorization agent to be used is input into the processing furnace 1 through the cooperation and transportation of the feeding pipe 61. At this time, the dephosphorization agent reacts with phosphorus oxide to generate a phosphorus oxide complex that is insoluble in molten steel, thereby removing phosphorus from the steel. Subsequently, when the liquid steel inside the processing furnace 1 is discharged, the phosphorus screening can be completed by filtering.
[0036] By the attached Figure 5 As shown, a lifting frame is symmetrically installed on the surface of the top cover 2, and a harmful gas extraction port is installed on one side of the surface of the top cover 2. During use, the installation of the lifting frame facilitates the lifting and movement of the top cover 2 and the positions of the components on the surface of the top cover 2. The opening of the gas extraction port facilitates the extraction of various harmful gases existing inside the processing furnace 1 after the phosphorus oxide complex is generated, which is convenient for subsequent centralized treatment.
[0037] The above content is a further detailed description of the present invention in combination with specific implementation methods. It cannot be determined that the specific implementation of the present invention is limited to these descriptions. For ordinary technicians in the technical field to which the present invention belongs, they can make several simple deductions or substitutions without departing from the concept of the present invention, which should be regarded as falling within the scope of protection determined by the claims submitted for the present invention.
Claims
1. A high-efficiency dephosphorization device for threaded steel, comprising a processing furnace (1), a top cover (2) and a bracket (3), wherein the top of the processing furnace (1) is provided with a top cover (2), and the outside of the processing furnace (1) is symmetrically fixedly provided with a bracket (3), characterized in that: A stirring mechanism (4) for stirring the liquid steel stored in the processing furnace (1) is fixedly mounted on the surface of the top cover (2). A stirring member (43) is provided in the stirring mechanism (4) for rotating in the processing furnace (1). The stirring of the stirring member (43) causes phosphorus in the liquid steel to react with input oxygen.
2. The high-efficiency dephosphorization device for threaded steel according to claim 1, characterized in that: The stirring mechanism (4) comprises a driving motor (41), a rotating rod (42), a stirring element (43) and a mixing end (44), wherein the driving motor (41) is fixedly mounted on the upper surface of the top cover (2), the rotating rod (42) is rotatably mounted on the lower surface of the top cover (2), the rotating rod (42) is fixedly connected to the output end of the driving motor (41), the stirring element (43) is fixedly mounted on the outside of the rotating rod (42), and the mixing end (44) is fixedly mounted on the bottom end of the rotating rod (42).
3. The high-efficiency dephosphorization device for threaded steel according to claim 2, characterized in that: The stirring mechanism (4) further comprises a toggle rod (45), wherein the toggle rod (45) is fixedly mounted on the outside of the rotating rod (42), and the toggle rod (45) is arranged above the stirring member (43).
4. The high-efficiency dephosphorization device for threaded steel according to claim 1, characterized in that: The threaded steel high-efficiency dephosphorization device further includes a gas delivery mechanism (5), the gas delivery mechanism (5) including a connecting seat (51), a gas delivery pipe (52) and a first control valve (53), the connecting seat (51) is fixedly mounted on one side of the upper surface of the top cover (2), the gas delivery pipe (52) is connected to the connecting seat (51), and the first control valve (53) is arranged outside the gas delivery pipe (52).
5. The high-efficiency dephosphorization device for threaded steel according to claim 4, characterized in that: The gas delivery pipe (52) transports oxygen for reacting with phosphorus in the liquid steel, and the oxygen reacts with the phosphorus to generate phosphorus oxide.
6. The high-efficiency dephosphorization device for threaded steel according to claim 1, characterized in that: The threaded steel high-efficiency dephosphorization device further includes a feeding mechanism (6), the feeding mechanism (6) including a feeding pipe (61), a connecting seat (62) and a second control valve (63), the connecting seat (62) being fixedly mounted on the upper surface of the top cover (2), the feeding pipe (61) being connected to the connecting seat (62), and the second control valve (63) being arranged outside the feeding pipe (61).
7. The high-efficiency dephosphorization device for threaded steel according to claim 1, characterized in that: The surface of the top cover (2) is symmetrically mounted with lifting frames, and one side of the surface of the top cover (2) is mounted with a harmful gas extraction port.
Citation Information
Patent Citations
Efficient dephosphorization device for deformed steel bars
CN221166609U