Annealing equipment for metal wire production
By designing the cavity structure of the line feeding furnace, heating furnace and cooling furnace, combined with the servo motor and spiral fan blade, continuous annealing of metal wires is achieved, solving the problem that traditional equipment cannot handle single roots, and improving the annealing effect and production efficiency.
Patent Information
- Application Number
- CN202422515228.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-10-17
AI Technical Summary
Existing metal wire annealing equipment cannot achieve single continuous annealing treatment, resulting in poor product quality, high processing costs and high labor intensity.
An annealing equipment including a line feeding furnace, a heating furnace, a cooling furnace and a cavity structure was designed. The servo motor and a spiral fan blade were used to realize the spiral feed of the metal wire, combining air circulation and uniform temperature control to ensure the continuity and stability of the annealing process.
The uniform heating and annealing of metal wires is achieved, product quality is improved, processing costs are reduced and labor intensity is reduced.
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Figure CN223226131U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal wire production, in particular to annealing equipment for metal wire production. Background Art
[0002] Metal wire is a type of mechanical part that can be used in various fields such as non-ferrous metal processing and the preparation of metal zippers. It is generally made of metal objects smelted from hardware waste and finally formed into wire through processes such as rolling, stretching, annealing, and screening. Among them, the diameter of traditional rolled wire is generally around 14mm, and the wire is often thicker, making it difficult to carry out subsequent processing. Therefore, the metal wire is generally annealed multiple times before further stretching.
[0003] The current annealing method is to process the entire coil of wire at the same time, which is not ideal, time-consuming and labor-intensive, and cannot achieve continuous annealing of a single wire, affecting product quality, high processing costs, and high labor intensity. Utility Model Content
[0004] The purpose of the utility model is to solve the shortcomings of the prior art and to propose an annealing device for metal wire production.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an annealing equipment for metal wire production, comprising a wire feeding furnace, a heating furnace is fixed on the top of the wire feeding furnace, a cooling furnace is fixed on the side wall of the wire feeding furnace, and the heating furnace is connected to the inside of the wire feeding furnace through an air supply pipe. An annealing cavity is provided inside the wire feeding furnace, and a cooling cavity is provided inside the cooling furnace. Both sides of the annealing cavity are engaged and rotated with a connecting shaft, a spiral fan blade is fixed on the middle part of the outer side of the connecting shaft, one end of the connecting shaft is fixed to the second driving end of the servo motor, and the servo motor is supported and fixed by a shaft bracket, a wire inlet is provided on the front surface of the wire feeding furnace away from the cooling furnace, a wire outlet is provided on the side of the wire feeding furnace attached to the cooling furnace, wire through holes are provided on both sides of the cooling furnace, and the annealing cavity and the cooling cavity are connected to each other through the wire outlet and the wire through holes.
[0006] As a further description of the above technical solution:
[0007] A controller is provided at the top of the front surface of the cooling furnace, a central processing unit is provided inside the top of the cooling furnace, and the controller is electrically connected to the servo motor 2 via the central processing unit.
[0008] As a further description of the above technical solution:
[0009] The top of the cooling furnace is passed through a fixed ventilation duct and is connected to the top. A heat dissipation fan is provided inside the ventilation duct, and the central processing unit is electrically connected to the heat dissipation fan. A partition plate is fixed laterally on the inside of the cooling cavity, and a plurality of ventilation holes 1 are evenly distributed on the partition plate. A plurality of ventilation holes 2 are also provided on the front side of the cooling cavity, and the ventilation holes 2 and the wire holes are both provided on the lower side of the partition plate.
[0010] As a further description of the above technical solution:
[0011] A support frame is fixed on the bottom side of the cooling cavity, and the support frame and the two wire holes are arranged on the same plane.
[0012] As a further description of the above technical solution:
[0013] A heating cavity is provided inside the heating furnace, a plurality of evenly distributed heating wires are attached to the middle of the inner side of the heating cavity, and the central processing unit is electrically connected to the heating wires.
[0014] As a further description of the above technical solution:
[0015] The air supply pipe is configured as an L-shaped pipe, and the air supply pipe is arranged on both sides of the heating furnace. Insulation blocks are fixed to the top ends of both sides of the heating cavity. A servo motor is arranged inside the insulation block. A circulation fan is fixed on the driving end of the servo motor through the insulation block, and the central processing unit is electrically connected to the servo motor. The circulation fan is arranged to align with the heating wire.
[0016] As a further description of the above technical solution:
[0017] The second servo motor can also be arranged and fixed inside the cooling cavity.
[0018] The utility model has the following beneficial effects:
[0019] In the utility model, the equipment can complete the air circulation between the heating cavity and the annealing cavity through the air supply pipe, servo motor 1 and circulating fan, and make the temperature distribution in the furnace uniform. In addition, by setting servo motor 2, connecting the rotating shaft and spiral fan blades, it can drive the metal wire to be spirally fed and moved, fully utilizing the annealing space and improving the continuity and stability during annealing. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a front perspective schematic diagram of an annealing device for metal wire production proposed by the present invention;
[0021] Figure 2 This is a schematic diagram of the internal structure of a cooling furnace of an annealing device for metal wire production proposed by the present invention;
[0022] Figure 3 This is a schematic diagram of the internal structure of a wire feeding furnace of an annealing equipment for metal wire production proposed by the present invention;
[0023] Figure 4 This is a schematic diagram of the main perspective cross-section of the internal structure of a heating furnace of an annealing device for metal wire production proposed by the present invention.
[0024] Legend:
[0025] 1. Heating furnace; 11. Heating wire; 12. Insulation block; 13. Circulation fan; 14. Servo motor 1; 15. Heating cavity;
[0026] 2. Cooling furnace; 21. Ventilation duct; 22. Cooling fan; 23. Partition plate; 24. Ventilation hole 1; 25. Cooling cavity; 26. Support frame; 27. Wire hole; 28. Ventilation hole 2;
[0027] 3. Wire feeding furnace; 31. Wire inlet; 32. Wire outlet; 33. Spiral fan blade; 34. Connecting shaft; 35. Servo motor 2; 36. Shaft bracket; 37. Annealing cavity;
[0028] 4. Air supply duct; 5. Controller; 6. Central processing unit. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0030] Reference Figure 1-4The utility model provides an embodiment of an annealing device for metal wire production, including a wire feeding furnace 3, a heating furnace 1 is fixed on the top of the wire feeding furnace 3, a cooling furnace 2 is fixed on the side wall of the wire feeding furnace 3, and the heating furnace 1 is connected to the inside of the wire feeding furnace 3 through an air supply pipe 4, an annealing cavity 37 is provided inside the wire feeding furnace 3 for annealing and heating treatment of the metal wire, and a cooling cavity 25 is provided inside the cooling furnace 2 for annealing and cooling treatment of the metal wire, and a connecting shaft 34 is engaged and rotated on both sides of the annealing cavity 37, a spiral fan blade 33 is fixed on the middle part of the outer side of the connecting shaft 34, one end of the connecting shaft 34 is fixed to the driving end of the servo motor 2 35, and the servo motor 2 35 is supported and fixed by the shaft bracket 36, so that driving the servo motor 2 35 can control the connecting shaft 34 to drive the spiral fan blade The fan blades 33 rotate, and the servo motor 2 35 can also be set and fixed inside the cooling cavity 25 to prevent it from being damaged by heat. The spiral fan blades 33 structure is used to drive the metal wire to be spirally fed and moved, which can make full use of the annealing space and improve the continuity and stability during annealing. The front surface of the wire feeding furnace 3 is provided with a wire inlet 31 on the side away from the cooling furnace 2, and the wire feeding furnace 3 is provided with a wire outlet 32 on the side close to the cooling furnace 2. The metal wire that needs to be annealed is fed into the annealing cavity 37 from the wire inlet 31 for temperature treatment. Wire holes 27 are provided on both sides of the cooling furnace 2, and the annealing cavity 37 and the cooling cavity 25 are connected to each other through the wire outlet 32 and the wire hole 27. Therefore, the metal wire after uniform heating leaves the annealing cavity 37 from the wire hole 27 and enters the cooling cavity 25 through the wire hole 27.
[0031] A controller 5 is provided at the top of the front surface of the cooling furnace 2, and a central processing unit 6 is provided inside the top of the cooling furnace 2. The controller 5 is electrically connected to a servo motor 2 35 through the central processing unit 6, which is used to facilitate the operator to externally control the equipment to perform annealing management of the metal wire. The top of the cooling furnace 2 is connected to the top through a fixed ventilation pipe 21, and a heat dissipation fan 22 is provided inside the ventilation pipe 21, and the central processing unit 6 is electrically connected to the heat dissipation fan 22. A partition plate 23 is fixed laterally on the inside of the cooling cavity 25, and a plurality of ventilation holes 24 are evenly distributed on the partition plate 23. A plurality of ventilation holes 28 are also provided on the front side of the cooling cavity 25, and the ventilation holes The second ventilation hole 28 and the wire-through hole 27 are both arranged on the lower side of the partition plate 23. The second ventilation hole 28 and the first ventilation hole 24 can ensure the air flow in the cooling cavity 25. By arranging the partition plate 23 inside the cooling cavity 25 and utilizing the ventilation holes 1 24 evenly distributed on the partition plate 23, the metal wire can be evenly ventilated and cooled during annealing and cooling of the metal wire, thereby avoiding uneven cooling that affects the annealing quality of the metal wire. A support frame 26 is fixed on the bottom side of the cooling cavity 25, and the support frame 26 and the two wire-through holes 27 are all arranged on the same plane, which are used to guide and limit the metal wire to perform cooling treatment inside the cooling cavity 25.
[0032] A heating cavity 15 is provided inside the heating furnace 1. A plurality of evenly distributed heating wires 11 are fitted in the middle of the inner side of the heating cavity 15, and the central processing unit 6 is electrically connected to the heating wires 11. By externally controlling the driving of the heating wires 11, the heating of the air inside the heating cavity 15 can be controlled. The air supply pipe 4 is provided as an L-shaped pipe, and the air supply pipe 4 is provided on both sides of the heating furnace 1. Insulation blocks 12 are fixed to the tops of both sides of the heating cavity 15. A servo motor 14 is provided inside the insulation block 12. A circulation fan 13 is fixed on the driving end of the servo motor 14 through the insulation block 12, and the central processing unit 6 is electrically connected to the servo motor 14. The circulation fan 13 is arranged to align with the heating wires 11. Since the hot air inside the heating cavity 15 of the heating furnace 1 is connected to the annealing cavity 37 through the air supply pipe 4 on both sides of the annealing cavity 37, the circulation fan 13 is controlled to rotate by the servo motor 14 to complete the air circulation between the heating cavity 15 and the annealing cavity 37, and make the temperature distribution in the furnace uniform.
[0033] Working principle: When the annealing equipment is in use, the metal wire to be annealed is fed from the wire inlet 31 into the annealing cavity 37 for temperature treatment. The servo motor 2 35 drives the connecting shaft 34 to drive the spiral fan blade 33 to rotate, and then the metal wire end is fed into the cooling furnace 2 through the wire outlet 32 for temperature treatment. Since the hot air inside the heating cavity 15 of the heating furnace 1 is connected to the annealing cavity 37 through the air supply pipe 4 on both sides of the annealing cavity 37, the circulation fan 13 is controlled to rotate by the servo motor 14. The air circulation between the heating cavity 15 and the annealing cavity 37 can be completed, and the temperature distribution in the furnace can be uniform. At the same time, the spiral fan blade 33 structure is used to drive the metal wire to move spirally, which can make full use of the annealing space and improve the continuity and stability during annealing. At the same time, by arranging a partition plate 23 inside the cooling cavity 25 and utilizing the ventilation holes 24 evenly distributed on the partition plate 23, the metal wire can be evenly ventilated and heat-dissipated during the annealing and cooling of the metal wire, thereby avoiding uneven cooling that affects the annealing quality of the metal wire.
[0034] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. An annealing device for metal wire production, comprising a wire feeding furnace (3), a heating furnace (1) fixed on the top of the wire feeding furnace (3), a cooling furnace (2) fixed on the side wall of the wire feeding furnace (3), and the heating furnace (1) is connected to the inside of the wire feeding furnace (3) through an air supply pipe (4), characterized in that: An annealing cavity (37) is provided inside the wire feeding furnace (3), and a cooling cavity (25) is provided inside the cooling furnace (2). Connecting shafts (34) are engaged and rotated on both sides of the annealing cavity (37). A spiral fan blade (33) is fixed to the middle part of the outer side of the connecting shaft (34). One end of the connecting shaft (34) is fixed to the driving end of the second servo motor (35), and the second servo motor (35) is supported and fixed by a rotating shaft bracket (36). A wire inlet (31) is provided on the front surface of the wire feeding furnace (3) away from the cooling furnace (2). A wire outlet (32) is provided on the side of the wire feeding furnace (3) adjacent to the cooling furnace (2). Wire through holes (27) are provided on both sides of the cooling furnace (2), and the annealing cavity (37) and the cooling cavity (25) are communicated with each other through the wire outlet (32) and the wire through hole (27).
2. The annealing equipment for metal wire production according to claim 1, characterized in that: A controller (5) is provided at the top of the front surface of the cooling furnace (2), a central processing unit (6) is provided inside the top of the cooling furnace (2), and the controller (5) is electrically connected to a servo motor 2 (35) via the central processing unit (6).
3. The annealing equipment for metal wire production according to claim 2, characterized in that: The top of the cooling furnace (2) passes through a fixed ventilation pipe (21) and is connected to the top. A heat dissipation fan (22) is provided inside the ventilation pipe (21), and the central processing unit (6) is electrically connected to the heat dissipation fan (22). A partition plate (23) is fixed laterally inside the cooling cavity (25). A plurality of ventilation holes (24) are evenly distributed on the partition plate (23). A plurality of ventilation holes (28) are also provided on the front side of the cooling cavity (25), and the ventilation holes (28) and the wire holes (27) are both provided on the lower side of the partition plate (23).
4. The annealing equipment for metal wire production according to claim 3, characterized in that: A support frame (26) is fixed on the inner bottom side of the cooling cavity (25), and the support frame (26) and the two wire holes (27) are all arranged on the same plane.
5. The annealing equipment for metal wire production according to claim 2, characterized in that: A heating cavity (15) is provided inside the heating furnace (1), a plurality of evenly distributed heating wires (11) are attached to the middle of the inner side of the heating cavity (15), and the central processing unit (6) is electrically connected to the heating wires (11).
6. The annealing equipment for metal wire production according to claim 5, characterized in that: The air supply pipe (4) is configured as an L-shaped pipe, and the air supply pipe (4) is disposed on both sides of the heating furnace (1). Heat insulation blocks (12) are fixed to the top ends of both sides of the heating cavity (15). A servo motor (14) is disposed inside the heat insulation block (12). A circulation fan (13) is fixed to the driving end of the servo motor (14) passing through the heat insulation block (12). The central processing unit (6) is electrically connected to the servo motor (14), and the circulation fan (13) is aligned with the heating wire (11).
7. The annealing equipment for metal wire production according to claim 1, characterized in that: The second servo motor (35) can also be arranged and fixed inside the cooling cavity (25).