Composite fiber blending preparation homogenizing device
By introducing the conveying cleaning and carding structure into the composite fiber blending preparation device, the problems of dust on the surface of the conveying roller affecting uniformity and cleaning and shutdown are solved, and the online cleaning and production efficiency are achieved.
Patent Information
- Application Number
- CN202422468899.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-10-12
AI Technical Summary
During the use of the existing composite fiber blending preparation device, dust and impurities are easily adhered to the surface of the conveying roller, which affects the conveying uniformity and flatness of the composite fibers, and requires shutdown operation to be carried out, affecting production efficiency.
A composite fiber blending preparation homogenization device is designed, including a conveying cleaning structure and a carding structure, using an asynchronous motor to drive the transmission member to adjust the distance between the positioning blocks for limiting, and cleaning dust on the surface of the conveying roller through a scraper, and at the same time, using a rotating motor to drive the cleaning roller for carding and ironing.
It realizes real-time cleaning of dust on the surface of the conveying roller during the production process, ensures the uniformity and flatness of the conveying of composite fibers, and improves production efficiency and product quality.
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Figure CN223226243U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of blended spinning preparation equipment, in particular to a composite fiber blended spinning preparation homogenization device. Background Art
[0002] In recent years, with the prosperity of the national economy and the significant improvement of people's living standards, functional textiles and nanotextiles have gradually entered the public's field of vision and attracted widespread attention and favor from consumers and technical developers. Composite fiber is a kind of multi-component fiber. When producing composite fiber blends, it is often necessary to use a homogenization device to carry out production operations on the composite fiber blends.
[0003] However, when this composite fiber blending preparation homogenization device is in use, the conveying roller is often exposed to the outside to convey the composite fiber, so that after the composite fiber is conveyed, dust and impurities are easily adhered to the surface of the conveying roller, so that when the subsequent composite fiber blend is conveyed, the surface of the composite fiber is often pulled, affecting the flatness of the composite fiber surface and the uniformity of the composite fiber during mixing.
[0004] As disclosed in Chinese patent CN220283002U, a composite fiber blend preparation and homogenization device is proposed. Through the device body, the outer wall of the device body is rotatably connected to a transmission roller. By setting a positioning block, when the composite fiber blend is processed and produced by the preparation equipment, in order to improve the uniformity of the composite fiber blend during transportation, prevent dust on the surface of the conveying roller, and the composite fiber blend from being offset during transportation, affecting the uniformity of the composite fiber blend during handover, and reducing the production quality of the fabric, when the composite fiber blend is conveyed, the first drive motor can be turned on to rotate the first threaded rod to drive the positioning block to slide along the inner wall of the fixed groove. At the same time, the positioning block is driven to slide along the outer wall of the conveying roller, thereby achieving the control operation of improving the cleaning effect of the conveying roller surface and improving the conveying and positioning effect of the composite fiber blend when the composite fiber blend is produced by the equipment.
[0005] However, in the composite fiber blending preparation equipment used in the above-mentioned reference document, the conveying rollers need to be fully cleaned after the blending is stopped during use, which affects the production efficiency during the full cleaning.
[0006] For this reason, we urgently need to provide a composite fiber blending preparation homogenization device. Utility Model Content
[0007] The purpose of the present utility model is to provide a composite fiber blending preparation homogenization device to solve the problem that the composite fiber blending preparation equipment used in the above-mentioned comparative documents proposed in the above-mentioned background technology needs to be fully cleaned before the conveying rollers are cleaned during use, thereby affecting the production efficiency during the comprehensive cleaning.
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a composite fiber blending preparation and homogenization device, comprising a base, a conveying and cleaning structure is installed at the top of the base near the left end, an ironing structure is installed at the top right end of the base, and a combing structure is installed at the left end of the top of the base and on the left side of the top of the ironing structure.
[0009] The conveying and cleaning structure includes a position limiting and cleaning unit and an installation position limiting unit, and the position limiting and cleaning unit is arranged inside the installation position limiting unit.
[0010] The limit cleaning unit includes an asynchronous motor, the output end of the asynchronous motor is connected to a transmission member, the outer surface of the transmission member is connected to a connecting rod, the top of the connecting rod is connected to a positioning block, and the two positioning blocks are close to each other and have scrapers installed near the top and bottom of the middle of one side.
[0011] Preferably, the installation limiting unit includes a conveying frame, a conveying roller is installed on the top of the conveying frame, a guide rail is installed near the bottom end of the middle part of one side of the two conveying frames close to each other, and a slider is installed in the middle of the top surface of the guide rail.
[0012] Preferably, the bottom end of the conveyor frame is fixedly connected to the top surface of the base, the outer surface of the slider is slidably connected to the inner portion of a convex groove defined in the middle portion of the top surface of the guide rail, the inner portion of the positioning block is slidably connected to the outer surface of the conveyor roller, the outer surface of the scraper is slidably connected to the outer surface of the conveyor roller, and the asynchronous motor is detachably connected to the middle portion of the front of the conveyor frame near the bottom. The transmission member is a bidirectional threaded rod, and the unthreaded portions of the outer surface of the bidirectional threaded rod are connected to the conveyor frame via bearings.
[0013] Preferably, the ironing structure includes an ironing frame, an ironing table is installed at the bottom end of the ironing frame, a mounting frame is installed in the middle of the top surface of the ironing frame, an electric push rod is installed in the middle of the top surface of the mounting frame, a lifting plate is installed at the output end of the electric push rod, a damping rod is installed in the middle of the bottom surface of the lifting plate, and the iron body is installed at the bottom end of the damping rod.
[0014] Preferably, the bottom surface of the ironing frame is fixedly connected to the right end of the top surface of the base, and the outer surface of the output end of the lifting plate is slidably connected to the inner wall of the circular hole opened in the middle of the top surface of the mounting frame.
[0015] Preferably, the combing structure includes a conveying frame, a conveying roller is installed on the top of the conveying frame, a mounting plate is provided on the right side of the conveying frame, a rotating motor is installed on the front side of the mounting plate, and a cleaning roller is connected to the output end of the rotating motor.
[0016] Preferably, the bottom end of the conveyor frame is fixedly connected to the left end of the top surface of the base, and the right side of the mounting plate is fixedly connected to the top left side of the ironing frame. The outer surface of the cleaning roller is equipped with a plurality of combing teeth, which can clean the burrs and fluff on the outer surface of the composite fiber line.
[0017] Compared with the prior art, the beneficial effects of the present invention are:
[0018] 1. The composite fiber blending preparation homogenization device, through the setting of the conveying and cleaning structure, starts the asynchronous motor to drive the transmission part to transmit, adjusts the distance between the positioning blocks, and thus limits the composite fiber. At the same time, by installing the scraper, the dust on the outer surface of the two conveying rollers can be cleaned more comprehensively.
[0019] 2. The composite fiber blending preparation homogenization device, through the setting of the combing structure, uses the output end of the rotating motor to drive the cleaning roller to rotate, so that the combing teeth installed on the outer surface of the cleaning roller can comb the composite fiber line while brushing off the burrs and fluff on the outer surface of the composite fiber, thereby ensuring the effect of subsequent processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the overall appearance of the utility model;
[0021] Figure 2 This is a schematic diagram of the top structure of the utility model;
[0022] Figure 3 This is an enlarged view of the conveying and cleaning structure of the utility model;
[0023] Figure 4 This is an enlarged view of the cleaning structure of the present utility model;
[0024] Figure 5 This is an enlarged view of the combing and ironing structure of the present utility model.
[0025] In the figure: 1. Base; 101. Conveyor rack; 102. Conveyor roller; 103. Asynchronous motor; 104. Transmission member; 105. Connecting rod; 106. Slider; 107. Guide rail; 108. Positioning block; 109. Scraper; 201. Conveyor rack; 202. Conveyor roller; 203. Mounting plate; 204. Rotating motor; 205. Cleaning roller; 301. Ironing rack; 302. Ironing table; 303. Mounting rack; 304. Electric push rod; 305. Lifting plate; 306. Damping rod; 307. Iron body. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] See also Figure 1-Figure 5 , the utility model provides a technical solution:
[0028] Example 1:
[0029] A composite fiber blending preparation and homogenization device comprises a base 1, a conveying and cleaning structure is installed near the left end of the top of the base 1, an ironing structure is installed at the right end of the top of the base 1, and a combing structure is installed at the left end of the top of the base 1 and on the left side of the top of the ironing structure.
[0030] The conveying and cleaning structure includes a limiting cleaning unit and an installation limiting unit. The limiting cleaning unit is arranged inside the installation limiting unit. The limiting cleaning unit includes an asynchronous motor 103. The output end of the asynchronous motor 103 is connected to a transmission member 104. The outer surface of the transmission member 104 is connected to a connecting rod 105. The top of the connecting rod 105 is connected to a positioning block 108. The two positioning blocks 108 are close to each other and a scraper 109 is installed near the top and bottom of the middle of one side. The installation limiting unit includes a conveying frame 101. A conveying roller 102 is installed on the top of the conveying frame 101. A guide rail 107 is installed near the bottom of the middle of one side of the two conveying frames 101 close to each other. A slider 106 is installed in the middle of the top surface of the guide rail 107.
[0031] The bottom end of the conveying frame 101 is fixedly connected to the top surface of the base 1, the outer surface of the slider 106 is slidably connected to the inside of a convex groove opened in the middle of the top surface of the guide rail 107, the inside of the positioning block 108 is slidably connected to the outer surface of the conveying roller 102, the outer surface of the scraper 109 is slidably connected to the outer surface of the conveying roller 102, and the asynchronous motor 103 is detachably connected to the middle of the front side of the conveying frame 101 near the bottom end.
[0032] By setting up the conveying and cleaning structure, the asynchronous motor 103 is started to drive the transmission member 104 to transmit, and the spacing between the positioning blocks 108 is adjusted to limit the composite fiber. At the same time, by installing the scraper 109, the dust on the outer surface of the two conveying rollers 102 can be cleaned more comprehensively.
[0033] When the composite fiber is conveyed by using the conveying and cleaning structure, the asynchronous motor 103 is started to drive the transmission part 104 for transmission, and the output end of the asynchronous motor 103 drives the bidirectional threaded rod to rotate, thereby utilizing the opposite threads provided at both ends of the outer surface of the bidirectional threaded rod and the threaded connection with the connecting rod 105 to drive the slider 106 to slide inside the convex groove provided on the top surface of the guide rail 107. At the same time, the connecting rod 105 drives the two positioning blocks 108 to move closer to or away from each other during the movement, thereby utilizing the middle part of the positioning block 108 to limit the composite fiber, and the scraper 109 can be effectively utilized to scrape and clean the outer surfaces of the two conveying rollers 102, effectively removing the dust adsorbed on the outer surface of the conveying roller 102, and ensuring the processing and cleaning effect.
[0034] Example 2:
[0035] Based on the first embodiment, the ironing structure includes an ironing frame 301. An ironing table 302 is mounted on the bottom end of the ironing frame 301. A mounting bracket 303 is mounted in the middle of the top surface of the ironing frame 301. An electric push rod 304 is mounted in the middle of the top surface of the mounting bracket 303. A lifting plate 305 is mounted on the output end of the electric push rod 304. A damping rod 306 is mounted in the middle of the bottom surface of the lifting plate 305. The iron body 307 is mounted on the bottom end of the damping rod 306. The bottom surface of the ironing frame 301 is fixedly connected to the right end of the top surface of the base 1. The outer surface of the output end of the lifting plate 305 is slidably connected to the inner wall of a circular hole in the middle of the top surface of the mounting bracket 303.
[0036] The combing mechanism includes a conveyor frame 201, with a conveyor roller 202 mounted on top. A mounting plate 203 is located on the right side of the conveyor frame 201. A rotary motor 204 is mounted on the front of the mounting plate 203, and a cleaning roller 205 is connected to the output end of the rotary motor 204. The bottom end of the conveyor frame 201 is fixedly connected to the left end of the top surface of the base 1, and the right side of the mounting plate 203 is fixedly connected to the top left end of the ironing frame 301.
[0037] By setting up the combing structure, the output end of the rotating motor 204 is used to drive the cleaning roller 205 to rotate, so that the combing teeth installed on the outer surface of the cleaning roller 205 can comb the composite fiber line while brushing off the burrs and fluff on the outer surface of the composite fiber, thereby ensuring the effect of subsequent processing.
[0038] When conveying the composite fiber, the conveying roller 202 is used to convey the composite fiber so that it is guided and conveyed through the conveying roller 102. Then, the rotating motor 204 is started to drive the cleaning roller 205 to rotate. While combing the composite fiber line with a plurality of combing teeth installed on the outer surface of the cleaning roller 205, the combing teeth can be used to scrape off burrs and fluff on the outer surface of the composite fiber line. Then, when the composite fiber passes through the top of the ironing table 302, the electric push rod 304 is started to drive the lifting plate 305 to rise and fall, and the lifting plate 305 and the damping rod 306 are used to drive the iron body 307 to descend, and the iron body 307 is used to iron the composite fiber. During the ironing process, the damping rod 306 is installed to prevent the electric push rod 304 from excessive extension and contraction to cause damage to the iron body 307.
[0039] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a..." does not exclude the presence of additional identical elements in the process, method, article, or device comprising the element.
Claims
1. A composite fiber blending preparation homogenization device, comprising a base (1), characterized in that: A conveying and cleaning structure is installed near the left end of the top of the base (1), an ironing structure is installed at the right end of the top of the base (1), and a combing structure is installed at the left end of the top of the base (1) and on the left side of the top of the ironing structure; The conveying and cleaning structure includes a position limiting and cleaning unit and an installation position limiting unit, wherein the position limiting and cleaning unit is arranged inside the installation position limiting unit; The position limiting cleaning unit comprises an asynchronous motor (103), the output end of the asynchronous motor (103) is connected to a transmission member (104), the outer surface of the transmission member (104) is connected to a connecting rod (105), the top end of the connecting rod (105) is connected to a positioning block (108), and two positioning blocks (108) are close to each other and have scrapers (109) installed near the top and bottom of one side in the middle.
2. The device for preparing and homogenizing composite fiber blends according to claim 1, characterized in that: The installation limiting unit comprises a conveying frame (101), a conveying roller (102) is installed on the top of the conveying frame (101), a guide rail (107) is installed near the bottom of the middle of one side of the two conveying frames (101) close to each other, and a slider (106) is installed in the middle of the top surface of the guide rail (107).
3. The device for homogenizing composite fiber blending according to claim 2, characterized in that: The bottom end of the conveying frame (101) is fixedly connected to the top surface of the base (1); the outer surface of the slider (106) is slidably connected to the inner portion of a convex groove provided in the middle portion of the top surface of the guide rail (107); the inner portion of the positioning block (108) is slidably connected to the outer surface of the conveying roller (102); the outer surface of the scraper (109) is slidably connected to the outer surface of the conveying roller (102); and the asynchronous motor (103) is detachably connected to the middle portion of the front side of the conveying frame (101) near the bottom end.
4. The device for homogenizing composite fiber blending according to claim 1, characterized in that: The ironing structure comprises an ironing frame (301), an ironing table (302) is installed at the bottom end of the ironing frame (301), a mounting frame (303) is installed in the middle of the top surface of the ironing frame (301), an electric push rod (304) is installed in the middle of the top surface of the mounting frame (303), a lifting plate (305) is installed at the output end of the electric push rod (304), a damping rod (306) is installed in the middle of the bottom surface of the lifting plate (305), and an iron body (307) is installed at the bottom end of the damping rod (306).
5. The device for preparing and homogenizing composite fiber blends according to claim 4, characterized in that: The bottom surface of the ironing rack (301) is fixedly connected to the right end of the top surface of the base (1), and the outer surface of the output end of the lifting plate (305) is slidably connected to the inner wall of the circular hole provided in the middle of the top surface of the mounting frame (303).
6. The device for homogenizing composite fiber blending according to claim 1, characterized in that: The combing structure comprises a conveying frame (201), a conveying roller (202) is installed on the top of the conveying frame (201), a mounting plate (203) is provided on the right side of the conveying frame (201), a rotating motor (204) is installed on the front of the mounting plate (203), and a cleaning roller (205) is connected to the output end of the rotating motor (204).
7. The device for homogenizing composite fiber blending according to claim 6, characterized in that: The bottom end of the conveying rack (201) is fixedly connected to the left end of the top surface of the base (1), and the right side of the mounting plate (203) is fixedly connected to the top left side of the ironing rack (301).
Citation Information
Patent Citations
Composite fiber blending preparation homogenizing device
CN220283002U