Dye vat pressure vessel automatic uncovering device with safety interlocking mechanism

By designing the lengthening plate in the dyeing tank pressure vessel to guide water mist or water vapor and collecting it with water absorbent strips, the problem of water vapor dripping is solved, and the convenience and stability are improved, ensuring the smooth progress of the dyeing process.

CN223226334UActive Publication Date: 2025-08-15ZHAOQING HUIXI MASCH MFG CO LTD
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Patent Information

Application Number
CN202422491360.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-08-15
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

During the high temperature and high pressure dyeing process of the dyeing tank, water vapor is hung on the container cover to form a water mist or water vapor layer, which drips into the dyeing tank, affecting the dyeing effect and equipment operation.

Method used

The conical cross-section of the elongated plate is designed to guide water mist or water vapor. The water absorbing strips in the water collecting tank absorb water to ensure that the water mist or water vapor does not drip into the dyeing tank. The water collecting tank is an annular structure to increase the contact area and collection capacity. The container cover is closely connected through the clamp and the clamping tank, and the interlocking structure enhances safety.

Benefits of technology

Effectively prevent water mist or water vapor from dripping, improve the convenience of the automatic opening device of the dyeing tank pressure vessel and the stability of the dyeing process, ensuring the dyeing effect and equipment safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a dye vat pressure vessel automatic uncovering device with a safety interlocking mechanism, and relates to the field of pressure vessels. The high-temperature and high-pressure dye vat comprises a dye vat body, a container cover is arranged at the top of a feeding port, a lengthening plate is arranged at the bottom of the container cover, a water collecting tank is arranged at the bottom of the lengthening plate, and a water absorption strip is embedded in the water collecting tank. Due to the fact that the cross section of the lengthened plate is designed to be of a conical structure, water mist or water vapor layers can be hung on the lengthened plate and finally flow into the water collecting groove in the bottom of the lengthened plate, the water absorbing strips embedded in the water collecting groove can absorb water vapor and water mist, and therefore the water vapor and the water mist are effectively prevented from dripping into the dye vat to cause adverse effects on the dyeing effect. The use convenience of the dye vat pressure vessel automatic uncovering device with the safety interlocking mechanism is improved, and the dyeing process is ensured to be carried out smoothly.
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Description

Technical Field

[0001] The utility model relates to the field of pressure vessels, in particular to an automatic cover opening device for a dye vat pressure vessel with a safety interlocking mechanism. Background Art

[0002] The automatic opening device for dye vat pressure vessels with a safety interlock mechanism is an efficient and safe automated equipment. It integrates components such as a fixed frame, an opening cylinder, a cylinder cover assembly, a counterweight, a rotating assembly and a safety interlock mechanism. The device uses automated control technology to realize the automatic opening and closing, locking and unlocking of the cylinder cover, significantly improving production efficiency. Its core safety interlock mechanism can ensure that the cover cannot be opened when the cylinder cover is not closed or the pressure in the container is not released, effectively preventing safety accidents.

[0003] The existing automatic opening device for dye vat pressure vessels with a safety interlock mechanism adopts advanced automatic control technology and can quickly respond to opening or closing instructions. During the high-temperature and high-pressure dyeing process in the dye vat, when the dye liquid temperature reaches 120-130°C, due to the high temperature, the moisture in the dye liquid will evaporate to form water vapor. These water vapors rise inside the closed dye vat and hang on the container cover, forming a layer of water mist or water vapor layer, which drips into the dye vat, which may have an adverse effect on the dyeing effect and equipment operation, reducing the convenience of using the automatic opening device for dye vat pressure vessels with a safety interlock mechanism. Utility Model Content

[0004] Based on this, the purpose of this utility model is to provide an automatic opening device for a dye vat pressure vessel with a safety interlock mechanism to solve the technical problem that water vapor rises inside the closed dye vat and hangs on the container cover, forming a layer of water mist or water vapor, which drips into the dye vat and may have an adverse effect on the dyeing effect.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solution: an automatic opening device for a dye vat pressure vessel with a safety interlock mechanism, comprising a dye vat main body, a feed port being provided on the top of the dye vat main body, a container cover being provided on the top of the feed port, an extension plate being provided on the bottom of the container cover, a water collecting trough being provided on the bottom of the extension plate, and a water absorption strip being embedded in the interior of the water collecting trough.

[0006] By adopting the above technical solution, when the dye vat performs high-temperature and high-pressure dyeing tasks, the dye liquid will release a large amount of water vapor due to heating. When this water vapor comes into contact with the extension plate under the container cover, it will form a layer of suspended water mist or water vapor due to the special conical cross-sectional design of the extension plate. The moisture in this layer of water mist or water vapor will flow along the extension plate into the water collection tank provided at the bottom thereof under the action of gravity. The water absorption strips equipped in the water collection tank can effectively absorb the inflowing moisture.

[0007] Furthermore, the overall structure of the water collecting tank is an annular structure, and its cross section is a hook-shaped structure, and the water-absorbing strip embedded inside is made of sponge.

[0008] By adopting the above technical solution, the water collection trough can be arranged around the bottom of the extension plate, so as to more effectively collect water droplets flowing down from the extension plate. The annular structure ensures that the water collection trough has a larger contact area and collection capacity, thereby improving the collection efficiency.

[0009] Furthermore, the cross section of the extension plate is a conical structure for guiding the distilled water.

[0010] By adopting the above technical solution, the extension plate plays an important guiding role in function. When the dye vat is subjected to high-temperature and high-pressure dyeing, the distilled water produced will rise in gaseous form and condense into water droplets when it encounters the extension plate. The cross-section of the conical structure can effectively guide these water droplets to flow downward along the surface of the extension plate, preventing the water droplets from being retained on the extension plate or splashing around.

[0011] Furthermore, the bottom of the container cover is engaged with the feed port through a clamping block and a clamping slot, and a plurality of clamping blocks and clamping slots are provided and arranged in an equidistant ring and correspond to each other one by one.

[0012] By adopting the above technical solution, it is ensured that the container cover can be firmly fastened to the feed port to form a tightly closed state. The provision of multiple blocks and slots increases the stability and reliability of the connection and prevents loosening or falling off due to single-point connection.

[0013] Furthermore, a handle is rotatably connected to one side of the feed port, and the bottom of the handle is rotatably connected to the container cover via a rotating seat.

[0014] By adopting the above technical solution, the handle can be flexibly rotated around the rotation point, thereby facilitating the opening and closing operations of the container cover.

[0015] Furthermore, a mounting seat is provided on the top of the dye vat body, a hydraulic rod is rotatably connected between the mounting seat and the connecting seat, and the telescopic end of the hydraulic rod is connected to the connecting seat.

[0016] By adopting the above technical solution, the mounting base not only ensures that the hydraulic rod can be firmly fixed on the dye vat body, but also provides it with necessary support and stability.

[0017] Furthermore, an interlocking structure is provided on one side of the handle, and the interlocking structure is composed of two universal rotating seats and an electric push rod, and one of the universal rotating seats is connected to the container cover.

[0018] By adopting the above technical solution, not only the connection between the handle and the container cover is strengthened, but also the container cover is additionally locked through the interlocking structure, thereby improving the overall safety and stability.

[0019] Furthermore, a discharge port is provided at the bottom of the dye vat body, and a support seat is provided below the dye vat body.

[0020] By adopting the above technical solution, the production efficiency and convenience of operation are greatly improved. The existence of the discharge port allows users to easily complete the discharge of materials without the need for additional tools or equipment.

[0021] In summary, the present invention has the following beneficial effects:

[0022] 1. The utility model uses a water collecting trough and a water absorption strip. During the high-temperature and high-pressure dyeing process in the dye vat, the water in the dye liquor evaporates to form water vapor. The water vapor condenses into water mist or a water vapor layer on the extension plate below the container cover. Since the cross-section of the extension plate is designed to be a conical structure, the water mist or water vapor layer will hang on the extension plate and eventually flow into the water collecting trough at the bottom thereof. The water absorption strip embedded in the water collecting trough can absorb the water vapor and water mist, thereby effectively preventing them from dripping into the dye vat and causing adverse effects on the dyeing effect. The convenience of using the automatic opening device of the dye vat pressure container with a safety interlock mechanism is improved, and the smooth progress of the dyeing process is ensured. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0024] Figure 2 This is a schematic structural diagram of the container cover of the utility model;

[0025] Figure 3 It is a schematic diagram of the cross-sectional structure of the utility model;

[0026] Figure 4 For this utility model Figure 3 Schematic diagram of the structure enlarged at point A in the middle.

[0027] In the figure: 1. Dyeing vat body; 2. Discharge port; 3. Mounting seat; 4. Hydraulic rod; 5. Connecting seat; 6. Handle; 7. Interlocking structure; 8. Container cover; 9. Rotating seat; 10. Block; 11. Slot; 12. Feed port; 13. Support seat; 14. Water absorption strip; 15. Water collecting trough; 16. Extension plate. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0029] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0030] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", and "set" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be a connection between the internal parts of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0031] The following describes an embodiment of the present invention based on its overall structure.

[0032] An automatic opening device for a dye vat pressure vessel with a safety interlock mechanism, such as Figures 1-4 As shown, the present invention comprises a dye vat body 1, a feeding port 12 is provided on the top of the dye vat body 1, a container cover 8 is provided on the top of the container cover 8, an extension plate 16 is provided on the bottom of the extension plate 16, a water collecting tank 15 is provided on the bottom of the extension plate 16, and a water absorbing strip 14 is embedded in the water collecting tank 15. When the dye vat performs high-temperature and high-pressure dyeing tasks, the dye liquid will release a large amount of water vapor when heated. When the water vapor contacts the extension plate 16 below the container cover 8, the water vapor will be absorbed by the extension plate 16 due to the special conical cross-section design of the extension plate 16. The design forms a layer of suspended water mist or water vapor. The moisture in this layer of water mist or water vapor will flow into the water collecting tank 15 arranged at the bottom along the extension plate 16 under the action of gravity. The water absorption strip 14 equipped in the water collecting tank 15 can effectively absorb the inflowing moisture, thereby preventing the water mist or water vapor from dripping into the dye vat and causing potential damage to the dyeing results. This not only improves the convenience of using the automatic opening device of the dye vat pressure vessel with a safety interlock mechanism, but also ensures the efficiency and stability of the dyeing process.

[0033] See Figure 2 、 Figure 3 、 Figure 4 The overall structure of the water collection trough 15 is an annular structure, and its cross-section is a hook-shaped structure, and the water absorption strip 14 embedded inside it is made of sponge, so that the water collection trough 15 can be arranged around the bottom of the extension plate 16, so as to more effectively collect the water droplets flowing down from the extension plate 16, and the annular structure ensures that the water collection trough 15 has a larger contact area and collection capacity, thereby improving the collection efficiency. At the same time, the cross-section of the water collection trough 15 is a hook-shaped structure, which is conducive to guiding the water droplets to flow smoothly into the water collection trough 15 and preventing the water droplets from being retained or overflowing at the edge of the water collection trough 15. At the same time, the water absorption strip 14 embedded inside the water collection trough 15 is made of sponge, which has excellent water absorption performance and can quickly absorb water vapor and water mist in the water collection trough 15, ensuring that the moisture in the water collection trough 15 can be absorbed in time, avoiding moisture accumulation and dripping, thereby effectively preventing the adverse effects of water mist or water vapor on the inside of the dyeing vat.

[0034] See Figure 3 、 Figure 4 The cross-section of the extension plate 16 is a conical structure, which is used to guide the distilled water, so that the extension plate 16 plays an important guiding role in function. When the dye vat is dyed with high temperature and high pressure, the distilled water generated will rise in gaseous form and condense into water droplets when encountering the extension plate 16. The cross-section of the conical structure can effectively guide these water droplets to flow downward along the surface of the extension plate 16, avoiding the water droplets from being retained on the extension plate 16 or splashing around. At the same time, the conical structure of the extension plate 16 also ensures that the water droplets can smoothly flow into the water collection tank 15 at the bottom thereof. Since the conical structure gradually narrows, the water droplets will accelerate to flow to the water collection tank 15 under the action of gravity, thereby improving the collection efficiency. It not only prevents the water droplets from dripping into the inside of the dye vat and causing adverse effects on the dyeing effect, but also ensures the cleanliness and hygiene of the inside of the dye vat.

[0035] See Figure 2 、 Figure 3 、 Figure 4 The bottom of the container cover 8 is engaged with the feed port 12 through the card block 10 and the card slot 11, and there are multiple card blocks 10 and card slots 11, which are arranged in an equidistant ring and correspond one to one, ensuring that the container cover 8 can be firmly buckled on the feed port 12 to form a tightly closed state. The provision of multiple card blocks 10 and card slots 11 increases the stability and reliability of the connection and prevents loosening or falling off due to single-point connection. At the same time, the card blocks 10 and card slots 11 are arranged in an equidistant ring, so that the force between the container cover 8 and the feed port 12 is more uniform. This arrangement avoids deformation or damage of the connection due to uneven force, improves the durability and safety of the connection, and the one-to-one corresponding card blocks 10 and card slots 11 ensure that each connection point can be accurately docked, further enhancing the tightness and firmness of the connection.

[0036] See Figure 1 、 Figure 2 、 Figure 3 , a handle bar 6 is rotatably connected to one side of the feed port 12, and the bottom of the handle bar 6 is rotatably connected to the container cover 8 through a rotating seat 9, so that the handle bar 6 can flexibly rotate around the rotating point, thereby facilitating the opening and closing operations of the container cover 8. By rotating the handle bar 6, the user can easily control the position and angle of the container cover 8, thereby improving the convenience and efficiency of the operation. At the same time, the bottom of the handle bar 6 is rotatably connected to the container cover 8 through the rotating seat 9. This connection method not only enhances the stability and firmness of the connection between the handle bar 6 and the container cover 8, but also enables the container cover 8 to remain stable and smooth during the rotation process.

[0037] See Figure 1 、 Figure 2 、 Figure 3 The top of the dye vat main body 1 is provided with a mounting base 3, and a hydraulic rod 4 is rotatably connected between the mounting base 3 and the connecting base 5. The telescopic end of the hydraulic rod 4 is connected to the connecting base 5. The mounting base 3 not only ensures that the hydraulic rod 4 can be firmly fixed on the dye vat main body 1, but also provides it with necessary support and stability, thereby ensuring the reliability and safety of the hydraulic rod 4 during operation. At the same time, the telescopic end of the hydraulic rod 4 is connected to the connecting base 5, and through the rotational connection between the mounting base 3 and the connecting base 5, the hydraulic rod 4 can flexibly drive the connecting base 5 to perform telescopic operations. This connection method not only improves the transmission efficiency and response speed of the hydraulic rod 4, but also enables the connecting base 5 to remain stable and accurate during the telescopic process, thereby ensuring that the container cover 8 connected thereto can accurately snap on or off the feed port 12.

[0038] See Figure 1 、 Figure 2 、 Figure 3 The use of the electric push rod improves the automation level of the interlocking structure 7, and enables the user to more conveniently control the locking and unlocking of the container cover 8.

[0039] See Figure 1 、 Figure 2 、 Figure 3 A discharge port 2 is provided at the bottom of the dye vat main body 1, and a support base 13 is provided under the dye vat main body 1, which greatly improves the production efficiency and convenience of operation. The existence of the discharge port 2 allows the user to easily complete the discharge of materials without the help of other tools or equipment, thereby saving time and labor costs. At the same time, a support base 13 is firmly provided under the dye vat main body 1. The support base 13 not only provides the necessary support and stability for the dye vat main body 1, but also ensures that it can remain stable and firm during work, effectively preventing accidental tilting or collapse due to instability of the dye vat main body 1, thereby protecting the safety of the operator and the integrity of the equipment.

[0040] The implementation principle of the present utility model is as follows: first, the control center controls the telescopic end of the hydraulic rod 4 to drive the connecting seat 5 to perform the telescopic operation, and the connecting seat 5 drives the handle 6 and the container cover 8 to move upward, and rotates through the rotating shaft, so that the container cover 8 is buckled on the feed port 12, and then the control center controls the telescopic end of the electric push rod on the interlocking structure 7 to extend and retract, and the universal rotating seat on the container cover 8 drives the rotating seat 9 and the container cover 8 to rotate. After rotating to a certain position, the card block 10 and the card slot 11 are engaged, so that the container cover 8 and the feed port 12 are locked, and then the dye vat is During high-temperature and high-pressure dyeing, the moisture in the dye liquor will evaporate to form water vapor. Due to the extension plate 16 below the container cover 8, and its cross-section is a conical structure, a layer of water mist or water vapor will be formed and will hang on the extension plate 16, causing the water droplets hanging on the extension plate 16 to flow into the water collecting tank 15 provided at the bottom thereof. The water vapor and water mist in the water collecting tank 15 are absorbed by the water absorption strip 14, thereby preventing the water mist or water vapor from dripping into the dye vat, which may have an adverse effect on the dyeing effect, and improving the convenience of using the automatic opening device of the dye vat pressure container with a safety interlock mechanism.

[0041] Parts not involved in the present invention are the same as those in the prior art or can be implemented by using the prior art, and will not be described in detail here.

[0042] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not limitations on the present invention. The specific features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and purpose of the present invention, but as long as they are within the scope of the claims of the present invention, they are protected by patent law.

Claims

1. An automatic lid opening device for a dye vat pressure vessel with a safety interlock mechanism, characterized in that: The invention comprises a dye vat body (1), wherein a feed port (12) is provided on the top of the dye vat body (1), a container cover (8) is provided on the top of the feed port (12), an extension plate (16) is provided on the bottom of the container cover (8), a water collecting trough (15) is provided on the bottom of the extension plate (16), and a water absorbing strip (14) is embedded in the interior of the water collecting trough (15).

2. The automatic lid opening device for a dye vat pressure vessel with a safety interlock mechanism according to claim 1 is characterized in that: The overall structure of the water collecting trough (15) is an annular structure, and the water absorbing strip (14) embedded inside the water collecting trough (15) is made of sponge.

3. The automatic lid opening device for a dye vat pressure vessel with a safety interlock mechanism according to claim 1 is characterized in that: The cross section of the extension plate (16) is a conical structure, and is used for guiding the distilled water.

4. The automatic lid opening device for a dye vat pressure vessel with a safety interlock mechanism according to claim 1 is characterized in that: The bottom of the container cover (8) is engaged with the feed port (12) through a clamping block (10) and a clamping slot (11), and a plurality of clamping blocks (10) and clamping slots (11) are provided and arranged in an equidistant annular pattern and correspond to each other.

5. The automatic lid opening device for a dye vat pressure vessel with a safety interlock mechanism according to claim 1 is characterized in that: One side of the feed port (12) is rotatably connected to a handle (6), and the bottom of the handle (6) is rotatably connected to the container cover (8) via a rotating seat (9).

6. The automatic lid opening device for a dye vat pressure vessel with a safety interlock mechanism according to claim 1 is characterized in that: A mounting seat (3) is provided on the top of the dye vat main body (1); a hydraulic rod (4) is rotatably connected between the mounting seat (3) and the connecting seat (5); and the telescopic end of the hydraulic rod (4) is connected to the connecting seat (5).

7. The automatic lid opening device for a dye vat pressure vessel with a safety interlock mechanism according to claim 5, characterized in that: An interlocking structure (7) is provided on one side of the handle (6). The interlocking structure (7) is composed of two universal rotating seats and an electric push rod, and one of the universal rotating seats is connected to the container cover (8).

8. The automatic lid opening device for a dye vat pressure vessel with a safety interlock mechanism according to claim 1 is characterized in that: A discharge port (2) is provided at the bottom of the dye vat main body (1), and a support seat (13) is provided below the dye vat main body (1).