Grouting device for leakage treatment of pipe gallery deformation joint

By designing an automated stirring and lifting mechanism, the problems of mud solidification and manual lifting in the grouting device are solved, and automated operation and efficient deformation joint management are achieved.

CN223227113UActive Publication Date: 2025-08-15SICHUAN MINGYU WATERPROOF ENG CO LTD
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Patent Information

Application Number
CN202422550074.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-08-15
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

During use, existing grouting devices require manual lifting of the output tube to the designated position, and the mud is prone to solidification during long-term transportation, resulting in waste of labor and inconvenient use.

Method used

A grouting device including a stirring mechanism, a extraction mechanism, a lifting mechanism and a pressing mechanism is designed. The mixing blade is driven by a motor to stir the slurry, and the pump body conveys the slurry, and the lifting mechanism and pressing mechanism are used to automatically adjust the position of the output tube to achieve automatic operation.

Benefits of technology

The mud does not solidify during transportation, reduces the need to manually lift the output tube, saves labor, and improves grouting efficiency and convenience.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223227113U_ABST
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Abstract

The utility model discloses a grouting device for pipe gallery deformation joint leakage treatment, which comprises a base, the top of the base is fixedly provided with a box body, the top of the box body is provided with a stirring mechanism, the top of the base is provided with a corrugated pipe through a material pumping mechanism, one end of the corrugated pipe is fixedly provided with an output pipe, and the other end of the corrugated pipe is provided with a material pumping mechanism. And a sliding rail is fixedly mounted at the top of the base. The stirring blades are driven by the first motor to rotate, mud in the box body can be stirred through the stirring blades, the mud cannot be solidified in the long-time mud transportation process, normal use of the mud cannot be affected, the pump body is started, the pump body pumps out the mud in the box body through the material pumping pipe, and the mud is conveyed through the material conveying pipe and the corrugated pipe; and finally, the slurry is output through an output pipe, the deformation joint can be filled with the slurry, the deformation joint can be treated conveniently, the output pipe is driven by a second motor to ascend and descend, and the deformation joints of different heights can be treated.
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Description

Technical Field

[0001] The utility model relates to the technical field of grouting devices, in particular to a grouting device for treating leakage of deformation joints in a pipe gallery. Background Art

[0002] A pipe gallery is a corridor for pipelines. Many pipelines in chemical and related factories are concentrated together and arranged along the outside of the equipment or factory buildings. They are usually in the air and supported by brackets to form a corridor-like appearance. There are also a few pipe galleries located underground. After long-term use, some pipe galleries will have deformation joints inside the corridors, causing leakage. The deformation joints need to be treated, and grouting devices are usually used to grout the deformation joints.

[0003] In the process of grouting expansion joints using a grouting device, a pump body is usually used to extract the mud inside the box, and then the mud is transported to the expansion joint that needs to be treated through an output pipe. However, in this process, the output pipe needs to be manually lifted to a designated position, which is labor-intensive. At the same time, when the expansion joint that needs to be treated is far away, the mud needs to be transported for a long time, and the mud is also easy to solidify during this process. Utility Model Content

[0004] In view of the deficiencies in the prior art, the present invention provides a grouting device for treating leakage in deformation joints of a pipe gallery, which solves the problems in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A grouting device for treating leakage in deformation joints of a pipe gallery comprises a base, a box body is fixedly mounted on the top of the base, a stirring mechanism is provided on the top of the box body, a bellows is mounted on the top of the base via a pumping mechanism, an output pipe is fixedly mounted on one end of the bellows, a slide rail is fixedly mounted on the top of the base, a mounting frame is mounted on the top of the slide rail via a lifting mechanism, a positioning groove is provided on the inner wall of the mounting frame, a pressing mechanism is provided on the top of the mounting frame, and the surface of the output pipe cooperates with the inner wall of the positioning groove.

[0007] Preferably, the stirring mechanism includes a first motor fixedly mounted on the top of the box body, a rotating rod fixedly mounted on the output end of the first motor, and a stirring blade fixedly mounted on the surface of the rotating rod.

[0008] Preferably, the pumping mechanism includes a pump body fixedly mounted on the top of the base, a pumping pipe is provided on one side of the pump body, a delivery pipe is provided on one side of the pump body, and one end of the delivery pipe and one end of the corrugated pipe are fixedly mounted.

[0009] Preferably, the lifting mechanism includes a second motor fixedly mounted on the top of the slide rail, a screw rod fixedly mounted on the output end of the second motor, a lifting block is provided on the surface threaded sleeve of the screw rod, and one side of the lifting block and one side of the mounting frame are fixedly mounted.

[0010] Preferably, the pressing mechanism comprises a threaded rod threadedly mounted on the top of the mounting frame, a moving block is rotatably mounted on one end of the threaded rod, and a pressing plate is fixedly mounted on the bottom of the moving block.

[0011] Preferably, a handle is fixedly mounted on the top of the base, and a feed port is provided on the top of the box body.

[0012] Preferably, universal wheels are provided at the bottom of the base, and the number of the universal wheels is four and they are arranged in an array.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] The first motor drives the stirring blade to rotate, so that the mud inside the box can be stirred by the stirring blade, so that the mud will not solidify during the long-term transportation of the mud, and will not affect the normal use of the mud. The pump body is started, and the pump body extracts the mud inside the box through the suction pipe, transports it through the feed pipe and the bellows, and finally outputs it through the output pipe, so that the deformation joint can be filled with mud, which is convenient for treating the deformation joint. The second motor drives the output pipe to rise and fall, so that deformation joints at different heights can be treated, so that there is no need to manually lift the output pipe, which saves a lot of labor. The structure is simple and easy to use.

[0015] By rotating the threaded rod to drive the pressure plate to rise, the pressure plate releases the output tube and presses it tightly, and the output tube can be manually operated. By placing the output tube on the inner wall of the positioning groove and rotating the threaded rod to drive the pressure plate to descend, the pressure plate presses the output tube, and the output tube can be fixedly installed inside the mounting frame, so that the output tube can be automatically raised and lowered. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural diagram of the positive isometric drawing of the utility model;

[0017] Figure 2 It is a schematic structural diagram of a cross-sectional view of the present utility model;

[0018] Figure 3 It is a structural schematic diagram of a partial cross-sectional view of the utility model;

[0019] Figure 4 This is a structural diagram of the enlarged view of point A of the present invention.

[0020] In the figure: 1. Base; 2. Box body; 3. First motor; 4. Rotating rod; 5. Stirring blade; 6. Pump body; 7. Extraction pipe; 8. Feed pipe; 9. Bellows; 10. Output pipe; 11. Slide rail; 12. Second motor; 13. Screw; 14. Lifting block; 15. Mounting frame; 16. Positioning slot; 17. Threaded rod; 18. Moving block; 19. Press plate; 20. Handle; 21. Feed inlet; 22. Universal wheel. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] Example: Refer to Figure 1-4 The utility model provides a technical solution, a grouting device for the treatment of deformation joint leakage in a pipe gallery, comprising a base 1, a box body 2 is fixedly mounted on the top of the base 1, a handle 20 is fixedly mounted on the top of the base 1, a material inlet 21 is provided on the top of the box body 2, a universal wheel 22 is provided at the bottom of the base 1, the number of the universal wheels 22 is four and they are arranged in an array, a stirring mechanism is provided on the top of the box body 2, the stirring mechanism comprises a first motor 3 fixedly mounted on the top of the box body 2, a rotating rod 4 is fixedly mounted on the output end of the first motor 3, a stirring blade 5 is fixedly mounted on the surface of the rotating rod 4, so as to facilitate the stirring of the mud by the stirring blade 5, a bellows 9 is installed on the top of the base 1 through the extraction mechanism, and the extraction mechanism comprises a fixed A pump body 6 is installed on the top of the base 1, and a suction pipe 7 is provided on one side of the pump body 6. A delivery pipe 8 is provided on one side of the pump body 6. One end of the delivery pipe 8 and one end of the bellows 9 are fixedly installed, and an output pipe 10 is fixedly installed on one end of the bellows 9, which is convenient for conveying the mud to the inside of the output pipe 10. A slide rail 11 is fixedly installed on the top of the base 1, and a mounting frame 15 is installed on the top of the slide rail 11 through a lifting mechanism. The lifting mechanism includes a second motor 12 fixedly installed on the top of the slide rail 11, and a screw rod 13 is fixedly installed on the output end of the second motor 12. A lifting block 14 is provided on the surface threaded sleeve of the screw rod 13, and one side of the lifting block 14 and one side of the mounting frame 15 are fixedly installed to facilitate driving the mounting frame 15 to rise and fall.

[0023] Specifically, the inner wall of the mounting frame 15 is provided with a positioning groove 16, and the top of the mounting frame 15 is provided with a clamping mechanism, which includes a threaded rod 17 threadedly installed on the top of the mounting frame 15, and a moving block 18 is rotatably installed at one end of the threaded rod 17. A pressure plate 19 is fixedly installed at the bottom of the moving block 18. The surface of the output pipe 10 cooperates with the inner wall of the positioning groove 16, and the stirring blade 5 is driven by the first motor 3 to rotate, so that the mud inside the box body 2 can be stirred by the stirring blade 5, so that the mud will not solidify during the long-term transportation of the mud, and will not affect the normal use of the mud. The pump body 6 is started, and the pump body 6 extracts the mud inside the box body 2 through the extraction pipe 7, and transports it through the delivery pipe 8 and the bellows 9, and finally transports it through the output pipe 10. The deformation joint can be filled with mud, which is convenient for treating the deformation joint. The second motor 12 drives the output pipe 10 to rise and fall, so that deformation joints of different heights can be treated, so that there is no need to manually lift the output pipe 10, which saves a lot of labor. The structure is simple and easy to use. The pressure plate 19 is driven to rise by rotating the threaded rod 17, so that the pressure plate 19 releases the output pipe 10 and presses it, and the output pipe 10 can be manually operated. By placing the output pipe 10 on the inner wall of the positioning groove 16, the threaded rod 17 is driven to lower the pressure plate 19, so that the pressure plate 19 presses the output pipe 10, and the output pipe 10 can be fixedly installed inside the mounting frame 15, so that the output pipe 10 can be automatically raised and lowered.

[0024] The electrical components mentioned in this article are all connected to an external main controller and 220V AC power, and the main controller can be a conventional known device that performs control such as a computer.

[0025] During use: When using the grouting device for treating deformation joint leakage of the pipe gallery, the base 1 can be moved to the specified position through the universal wheel 22, and the rotating rod 4 is driven to rotate by the first motor 3, and the rotating rod 4 drives the stirring blade 5 to rotate, so that the mud inside the box body 2 can be stirred by the stirring blade 5, so that the mud will not solidify during the long-term transportation of the mud, and will not affect the normal use of the mud. Start the pump body 6, and the pump body 6 extracts the mud inside the box body 2 through the extraction pipe 7, and transports it through the feed pipe 8 and the corrugated pipe 9, and finally outputs it through the output pipe 10, so that the deformation joint can be filled with mud, which is convenient for treating the deformation joint. The second motor 12 drives the screw rod 13 to rotate, and the screw rod 13 drives the lifting block 14 to lift and lower. The block 14 drives the mounting frame 15 to rise and fall, and the mounting frame 15 drives the output pipe 10 to rise and fall, so that deformation joints of different heights can be treated, so that there is no need to manually lift the output pipe 10, saving a lot of labor. The structure is simple and easy to use. By rotating the threaded rod 17, the moving block 18 is driven to rise, and the moving block 18 drives the pressure plate 19 to rise, so that the pressure plate 19 releases the output pipe 10 and presses it tightly, so that the output pipe 10 can be manually operated. By placing the output pipe 10 on the inner wall of the positioning groove 16, the threaded rod 17 is driven to drive the pressure plate 19 to fall, so that the pressure plate 19 presses the output pipe 10, and the output pipe 10 can be fixedly installed inside the mounting frame 15, so that the output pipe 10 can be automatically raised and lowered.

[0026] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0027] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A grouting device for treating leakage of deformation joints in a pipe gallery, comprising a base (1), characterized in that: A box body (2) is fixedly mounted on the top of the base (1), a stirring mechanism is provided on the top of the box body (2), a bellows (9) is mounted on the top of the base (1) via a pumping mechanism, an output pipe (10) is fixedly mounted on one end of the bellows (9), a slide rail (11) is fixedly mounted on the top of the base (1), a mounting frame (15) is mounted on the top of the slide rail (11) via a lifting mechanism, a positioning groove (16) is provided on the inner wall of the mounting frame (15), a pressing mechanism is provided on the top of the mounting frame (15), and the surface of the output pipe (10) matches the inner wall of the positioning groove (16).

2. A grouting device for treating leakage in expansion joints of a pipe gallery according to claim 1, characterized in that: The stirring mechanism comprises a first motor (3) fixedly mounted on the top of the box (2); a rotating rod (4) is fixedly mounted on the output end of the first motor (3); and a stirring blade (5) is fixedly mounted on the surface of the rotating rod (4).

3. A grouting device for treating leakage in expansion joints of a pipe gallery according to claim 1, characterized in that: The material extraction mechanism comprises a pump body (6) fixedly mounted on the top of the base (1); a material extraction pipe (7) is provided on one side of the pump body (6); a material delivery pipe (8) is provided on one side of the pump body (6); one end of the material delivery pipe (8) and one end of the corrugated pipe (9) are fixedly mounted.

4. A grouting device for treating leakage in expansion joints of a pipe gallery according to claim 1, characterized in that: The lifting mechanism comprises a second motor (12) fixedly mounted on the top of the slide rail (11); a screw rod (13) is fixedly mounted on the output end of the second motor (12); a lifting block (14) is provided on the surface of the screw rod (13) through a threaded sleeve; one side of the lifting block (14) is fixedly mounted on one side of the mounting frame (15).

5. The grouting device for treating leakage of expansion joints in a pipe gallery according to claim 1, characterized in that: The clamping mechanism comprises a threaded rod (17) threadedly mounted on the top of the mounting frame (15), a moving block (18) being rotatably mounted on one end of the threaded rod (17), and a pressing plate (19) being fixedly mounted on the bottom of the moving block (18).

6. A grouting device for treating leakage in expansion joints of a pipe gallery according to claim 1, characterized in that: A handle (20) is fixedly mounted on the top of the base (1), and a material inlet (21) is provided on the top of the box body (2).

7. The grouting device for treating leakage in expansion joints of a pipe gallery according to claim 1, characterized in that: Universal wheels (22) are provided at the bottom of the base (1), and the universal wheels (22) are in four groups and arranged in an array.