LED lamp made of aluminum-plastic composite material
Through the lamp structure of aluminum-plastic composite materials and the design of heat dissipation fins and breathable components, the problem of poor heat dissipation of LED lamps is solved, and more efficient heat dissipation and dustproof effects are achieved, extending the service life of LED lamps.
Patent Information
- Application Number
- CN202422620076.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-10-29
AI Technical Summary
The lamp tube structure of existing LED lamps leads to poor heat dissipation effect, affecting the service life of the lamp.
The lamp tube structure of aluminum-plastic composite material is combined with heat dissipation fins and breathable components to increase the surface area of the base and promote air flow to improve heat dissipation effect. At the same time, dustproof components are set up to prevent dust from entering.
By increasing the heat dissipation area and air flow, the heat dissipation effect of LED lamps is improved, the service life is extended, and dust is effectively prevented from affecting use.
Smart Images

Figure CN223228376U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of LED lamps, in particular to an LED lamp made of aluminum-plastic composite material. Background Art
[0002] LED light-emitting elements are gradually being widely used in different lighting fixtures as the light source of lighting fixtures. LED lights are becoming more and more popular in the lighting industry because they have lower energy consumption, longer life and excellent light efficiency.
[0003] Currently, there are many types of LED lamp products on the market, but generally speaking, the mainstream structure of LED lamp tubes is an aluminum profile with a PC (Polycarbonate) cover. It mainly consists of two parts, the lower part is a semicircular aluminum profile that acts as a heat sink, and the LED light board is fixed on the aluminum profile. The upper part is a semicircular translucent PC cover to transmit light to achieve lighting of the lamp tube. However, in actual use, the surface area of the existing semicircular aluminum profile is limited. As a result, its effect on cooling the LED light board is limited, which is not conducive to extending the service life of the LED lamp. Utility Model Content
[0004] The purpose of the present invention is to provide an LED lamp made of aluminum-plastic composite material to solve the problems raised in the above background technology.
[0005] To achieve the above purpose, the present invention provides the following technical solutions:
[0006] An LED lamp made of aluminum-plastic composite material comprises a lamp tube and lamp holders arranged at both ends of the lamp tube, the lamp tube comprising a hollow base and a light-transmitting cover snap-fitted onto the base, the base comprising an arc-shaped support portion and a horizontal mounting portion arranged between the two ends of the arc-shaped support portion, a substrate for mounting a light-emitting component being snap-fitted onto the outer side wall of the horizontal mounting portion, and heat dissipation fins being arranged along the length of the inner side wall of the horizontal mounting portion; the lamp holders are snap-fitted onto corresponding ends of the lamp tube, a mounting cavity is provided in the lamp holder corresponding to the base, and a ventilation component for driving air flow in the base is provided in the mounting cavity.
[0007] Furthermore, ventilation holes are evenly distributed along the circumference of the arc-shaped support portion at the middle position thereof;
[0008] The ventilation component includes a mounting tube arranged on the outer wall of the lamp holder and connected to the mounting cavity. A rotatable fan blade is provided in the mounting tube through a bracket. The fan blade is used to blow the air in the mounting cavity out of the mounting tube. A detachable dustproof component is provided at the opening of the mounting tube.
[0009] Furthermore, the dustproof assembly includes a dustproof frame threadedly connected to the mounting tube and a dustproof net arranged in the dustproof frame, and a handle is provided on the lower side of the dustproof frame along its radial direction.
[0010] Furthermore, both ends of the horizontal mounting portion are provided with external card slots along the length direction thereof, and both ends of the light-transmitting cover are bent to form card-engaging portions that are carded in the external card slots.
[0011] Furthermore, the outer side walls of the arc-shaped support portion and the light-transmitting cover are provided with matching arc-shaped grooves along their circumferences, and the inner side wall of the lamp holder is provided with a convex ring that can be snapped into the matching arc-shaped groove.
[0012] Furthermore, a limiting groove is provided on the outer side wall of the light-transmitting cover along its radial direction, and a limiting block that can be inserted into the limiting groove is provided on the inner side wall of the lamp holder.
[0013] Furthermore, a partition for forming a mounting cavity is provided in the lamp holder, and the partition is used to limit the substrate when the lamp holder is mounted on the lamp tube.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] 1. The present invention, through the arrangement of the heat dissipation fins and the breathable component, enables the heat dissipation fins to increase the surface of the base. At the same time, the breathable component can drive the air flow in the base, thereby further improving the heat dissipation effect of the base and thus increasing the service life of the LED lamp.
[0016] 2. The utility model, through the provision of a dustproof component, is installed at the opening of the installation tube, which can effectively prevent dust from entering the installation cavity and affecting the use of the LED lamp. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a structural schematic diagram of an LED lamp made of aluminum-plastic composite material in the present invention.
[0018] Figure 2 It is a cross-sectional schematic diagram of the LED lamp in the present invention.
[0019] Figure 3 This is a schematic cross-sectional view of the end portion of the LED lamp in the present invention.
[0020] Figure 4 This is a partial structural diagram of the lamp tube in the utility model.
[0021] Figure 5 This is a schematic diagram of the exploded structure of the lamp holder in the utility model.
[0022] The meanings of the numbers in the figure are: 110, lamp tube; 111, base; 112, light cover; 113, air vent; 120, lamp holder; 130, air vent assembly; 200, PCB board; 201, LED lamp bead; 211, arc-shaped support part; 212, horizontal mounting part; 213, heat dissipation fin; 214, outer card slot; 215, inner card slot; 220, base plate; 230, mounting tube; 300, partition; 301, mounting cavity; 310, bracket; 311, fan blade; 312, micro motor; 401, arc-shaped groove; 402, limit groove; 501, convex ring; 502, limit block; 510, dustproof frame; 511, dustproof net; 512, handle. DETAILED DESCRIPTION
[0023] In order to further understand the content of the present invention, the present invention is described in detail with reference to the accompanying drawings and embodiments. It should be understood that the embodiments are merely for explanation of the present invention and are not intended to limit the present invention.
[0024] The following is combined with Figure 1-Figure 5 This embodiment is described in further detail.
[0025] See also Figure 1-Figure 5 In this embodiment, an LED lamp made of aluminum-plastic composite material includes a lamp tube 110 and lamp holders 120 provided at both ends of the lamp tube 110. The lamp tube 110 includes a hollow base 111 and a light-transmitting cover 112 snap-fitted and mounted on the base 111. The base 111 includes an arc-shaped support portion 211 and a horizontal mounting portion 212 provided between the two ends of the arc-shaped support portion 211. A substrate 220 for mounting a light-emitting component is snap-fitted and mounted on the outer wall of the horizontal mounting portion 212. Heat dissipation fins 213 are arranged on the inner wall of the horizontal mounting portion 212 along its length. The lamp holder 120 is snap-fitted and mounted at the corresponding end of the lamp tube 110. A mounting cavity 301 is provided in the lamp holder 120 corresponding to the base 111. A ventilation component 130 for driving air flow in the base 111 is provided in the mounting cavity 301.
[0026] In this embodiment, the light-transmitting cover 112 is mounted on the base 111 by snapping to form a cylindrical lamp tube 110. Thus, the light-transmitting cover 112 is also arc-shaped. The light-transmitting cover 112 is made of PC plastic so that the light emitted by the light-emitting component can pass through the light-transmitting cover 112 for illumination.
[0027] In order to achieve the snap connection of the light-transmitting cover 112 on the base 111, both ends of the light-transmitting cover 112 are bent inward along the length direction to form snap-on portions. External snap-on grooves 214 opening outward are provided at both ends of the horizontal mounting portion 212 along the length direction. The snap-on portions are snapped into the corresponding external snap-on grooves 214, thereby achieving the snap-on installation of the light-transmitting cover 112 on the base 111.
[0028] In this embodiment, in order to achieve the clamping installation of the substrate 220 on the horizontal mounting portion 212, the horizontal mounting portion 212 has inner clamping grooves 215 with inward openings along its length at both ends. The two ends of the substrate 220 extend into the corresponding inner clamping grooves 215, thereby achieving the installation of the substrate 220 on the base 111.
[0029] The substrate 220 is used to mount the light-emitting assembly on the base 111. Specifically, the light-emitting assembly includes a PCB 200 bonded to the center of the substrate 220. LED lamp beads 201 are evenly distributed on the PCB 200. This allows the light-emitting assembly to emit light through the light-transmitting cover 112 for illumination.
[0030] In actual use of this embodiment, the base 111 is made of aluminum, and the substrate 220 is also made of aluminum. The upper surface of the substrate 220 and both sides of the light-emitting component are polished to form a reflective portion. The reflective portion can reflect light reflected from the light-transmitting cover 112 back to the light-transmitting cover 112, thereby improving the light efficiency of the LED lamp. The space between the substrate 220 and the horizontal mounting portion 212 is filled with heat-dissipating silicone. The heat-dissipating silicone can enable the substrate 220 to transfer heat generated by the light-emitting component to the aluminum base 111, and the heat is dissipated through the arc-shaped support portion 211 with a larger surface area, thereby improving the service life of the light-emitting component.
[0031] In this embodiment, the heat dissipation fins 213 are also made of aluminum and are integrally formed on the inner side wall of the horizontal mounting portion 212 so as to be located within the hollow base 111. The heat dissipation fins 213 can further increase the surface area of the base 111, thereby improving the heat dissipation effect of the base 111 and facilitating the service life of the light-emitting assembly.
[0032] Among them, a cavity is provided in the lamp head 120 to facilitate the installation of components of the existing LED lamp (such as a power driver, etc.). In actual use, a partition 300 is provided in the cavity to form an installation cavity 301 in the cavity corresponding to the base 111 and connected to the hollow base 111. Thus, the breathable component 130 is installed in the installation cavity 301, and the breathable component 130 is used to drive the air flow in the base 111, thereby further improving the heat dissipation effect of the base 111.
[0033] In this embodiment, the middle portion of the arc-shaped support portion 211 is provided with air holes 113 evenly distributed along its circumference.
[0034] The ventilation component 130 includes a mounting tube 230 provided on the outer wall of the lamp holder 120 and connected to the mounting cavity 301. A rotatable fan blade 311 is provided in the mounting tube 230 through a bracket 310. The fan blade 311 is used to blow the air in the mounting cavity 301 out of the mounting tube 230. A detachable dustproof component is provided at the opening of the mounting tube 230.
[0035] In actual use of this embodiment, the bracket 310 is installed in the mounting tube 230 by means of a thread. In actual use, the bracket 310 is provided with a micro motor 312 for driving the fan blades 311 to rotate. The micro motor 312 can preferably drive the fan blades 311 to rotate, thereby blowing the air in the mounting cavity 301 out of the mounting tube 230, i.e., generating a negative pressure in the mounting cavity 301, causing the air in the base 111 to flow into the mounting cavity 301, and cooperating with the air intake of the air vent 113, thereby preferably achieving air flow in the base 111;
[0036] The dustproof component is installed at the opening of the mounting tube 230, which can effectively prevent dust from entering the mounting cavity 301 and affecting the use of the LED lamp.
[0037] Specifically, the dustproof assembly includes a dustproof frame 510 threadedly connected to the mounting tube 230 and a dustproof net 511 disposed in the dustproof frame 510 . A handle 512 is provided on the lower side of the dustproof frame 510 along its radial direction.
[0038] The threaded connection of the dustproof frame 510 in the mounting tube 230 can better realize the disassembly and assembly of the dustproof assembly, thereby facilitating the disassembly and assembly of the breathable assembly 130, making the inspection and maintenance of the breathable assembly 130 more convenient.
[0039] The setting of the handle 512 makes it more convenient for the operator to rotate the thread of the dustproof frame 510, which is beneficial to practical use;
[0040] In order to improve the dustproof effect of the lamp tube 110, a dustproof net is also provided at the air hole 113 to prevent dust from entering.
[0041] In this embodiment, in order to better realize the clip-on installation of the lamp holder 120 at the two ends of the lamp tube 110, matching arc grooves 401 are provided on the outer walls of the arc support portion 211 and the light-transmitting cover 112 along their circumference, and a convex ring 501 that can be clipped into the matching arc groove 401 is provided on the inner wall of the lamp holder 120.
[0042] In this embodiment, the convex ring 501 and the arc groove 401 are provided so that the convex ring 501 is engaged with the matching annular arc groove 401 through interference fit, thereby achieving the clamping installation of the lamp holder 120 at both ends of the lamp tube 110.
[0043] In order to enable the installation cavity 301 to correspond to the base 111 when the lamp holder 120 is snap-fitted and installed on the lamp tube 110, in this embodiment, a limiting groove 402 is provided on the outer wall of the light-transmitting cover 112 along its radial direction, and a limiting block 502 that can be snapped into the limiting groove 402 is provided on the inner wall of the lamp holder 120.
[0044] In this embodiment, the position of the lamp holder 120 can be preferably limited by aligning the limiting block 502 with the limiting groove 402, so that when the lamp holder 120 is snap-fitted and mounted on the lamp tube 110, the mounting cavity 301 is kept aligned with the base 111.
[0045] It should be noted that when the lamp holder 120 is installed at the two ends of the lamp tube 110, the partition 300 inside the lamp holder 120 can be close to the corresponding end of the horizontal mounting portion 212, thereby restricting the substrate 220 that is clipped and installed above the horizontal mounting portion 212, so as to prevent the substrate 220 from shaking in the inner slot 215 and affecting the use of the light-emitting component.
[0046] Working principle: When assembling the LED lamp, the two sides of the substrate 220 are aligned and snapped into the inner slot 215, so that the substrate 220 is installed on the base 111, and then the light-emitting component is installed on the substrate 220. At this time, the transparent cover 112 is snap-mounted on the base 111 to form the lamp tube 110, and then the limit block 502 in the lamp head 120 is aligned with the limit slot 402, and the lamp head 120 is snap-mounted at the end of the lamp tube 110 so that the convex ring 501 is snap-mounted in the arc groove 401, thereby completing the snap-mounting installation of the lamp head 120 at both ends of the lamp tube 110. In this way, the assembly of the LED lamp can be completed.
[0047] In short, the above description is only a preferred embodiment of the present invention. All equivalent changes and modifications made according to the scope of the patent application of the present invention should fall within the scope of the present invention patent.
Claims
1. An LED lamp made of aluminum-plastic composite material, comprising a lamp tube (110) and lamp holders (120) arranged at both ends of the lamp tube (110), characterized in that: The lamp tube (110) comprises a hollow base (111) and a light-transmitting cover (112) mounted on the base (111) by snapping, the base (111) comprising an arc-shaped support portion (211) and a horizontal mounting portion (212) provided between two ends of the arc-shaped support portion (211), a substrate (220) for mounting a light-emitting component being mounted by snapping on an outer wall of the horizontal mounting portion (212), and heat dissipation fins (213) being arranged along the length direction of the inner wall of the horizontal mounting portion (212); a lamp holder (120) is mounted on a corresponding end of the lamp tube (110), a mounting cavity (301) is provided in the lamp holder (120) corresponding to the base (111), and a ventilation component (130) for driving air flow in the base (111) is provided in the mounting cavity (301).
2. The aluminum-plastic composite LED lamp according to claim 1, characterized in that: Ventilation holes (113) are evenly distributed along the circumference of the arc-shaped support portion (211) at the middle portion thereof; The ventilation assembly (130) comprises a mounting tube (230) provided on the outer wall of the lamp holder (120) and communicating with the mounting cavity (301); a rotatable fan blade (311) is provided in the mounting tube (230) via a bracket (310); the fan blade (311) is used to blow air in the mounting cavity (301) out of the mounting tube (230); and a detachable dustproof assembly is provided at the opening of the mounting tube (230).
3. The LED lamp made of aluminum-plastic composite material according to claim 2, characterized in that: The dustproof assembly comprises a dustproof frame (510) threadedly connected to the mounting tube (230) and a dustproof net (511) arranged in the dustproof frame (510). A handle (512) is provided on the lower side of the dustproof frame (510) along its radial direction.
4. The LED lamp made of aluminum-plastic composite material according to claim 1, characterized in that: External card slots (214) are provided at both ends of the horizontal mounting portion (212) along its length direction, and both ends of the light-transmitting cover (112) are bent to form card-connecting portions that are carded in the external card slots (214).
5. The aluminum-plastic composite LED lamp according to claim 1, characterized in that: Matching arc-shaped grooves (401) are provided on the outer side walls of the arc-shaped support portion (211) and the light-transmitting cover (112) along their circumferential directions, and a convex ring (501) that can be snapped into the matching arc-shaped groove (401) is provided on the inner side wall of the lamp holder (120).
6. The aluminum-plastic composite LED lamp according to claim 5, characterized in that: A limiting groove (402) is provided on the outer side wall of the light-transmitting cover (112) along its radial direction, and a limiting block (502) that can be snapped into the limiting groove (402) is provided on the inner side wall of the lamp holder (120).
7. The aluminum-plastic composite LED lamp according to claim 1, characterized in that: A partition (300) for forming a mounting cavity (301) is provided in the lamp holder (120), and the partition (300) is used to limit the base plate (220) when the lamp holder (120) is mounted on the lamp tube (110).