Crack detector capable of accommodating detection head

By designing the rotary rod, eccentric wheel and winding roller structure, the problems of automatic movement, storage and winding of the crack detector are solved, automatic operation is realized, and detection efficiency and safety of equipment use are improved.

CN223229505UActive Publication Date: 2025-08-15YANCHANG OIL FIELD
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Patent Information

Application Number
CN202422909008.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-08-15
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

Existing crack detectors are not convenient for automatic movement of the detection head, which is prone to detection omissions; it is not convenient for storage of the detection head, which is prone to collision and damage; it is not convenient for orderly winding the wire harness, which is prone to messy and affecting use.

Method used

The rotating rod, long slide rod and carriage structure are designed to realize the automatic movement of the detection head; the eccentric wheel and groove seat structure are adopted to realize the automatic storage of the detection head; the winding roller and groove wheel structure are used to realize the orderly winding of the wire harness.

Benefits of technology

The automatic position movement of the detection head is realized to avoid detection omissions; the automatic storage of the detection head is realized to prevent collision damage; the orderly collection of the wiring harness is realized to avoid messy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The crack detector comprises a box body used for supporting, a rotating rod, an eccentric wheel and a wind-up roller, the outer side of the upper end of the rotating rod is movably connected to the interior of the left end of a long sliding rod, and the outer side of the right end of the long sliding rod is slidably connected to the inner side of a sliding frame; the outer side of the lower end of the sliding frame is slidably connected to the outer side of the upper end of the box body, a groove seat is connected to a clamping groove in the outer side of the rear end of the eccentric wheel, a telescopic rod is fixedly connected to the lower end of the groove seat, the outer sides of the two acting ends of the eccentric wheel are slidably connected to the inner side of a fixed groove frame, and a grooved wheel is fixedly connected to the rear end of the winding roller. According to the crack detector capable of storing the detection head, the position of the crack detector can be automatically moved, the situation that the material area is large and detection omission occurs is avoided, the detection head of the crack detector can be automatically stored, the detection head is protected, automatic and orderly winding can be achieved, and the situation that the use of the crack detector is affected due to the fact that wire harnesses are in disorder is prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of crack detectors, in particular to a crack detector capable of accommodating a detection head. Background Art

[0002] The function of a crack detector is to detect cracks on the outer surface of a material, helping engineers quickly locate the crack location. The crack detector consists of a light source, a lens, an image processing system, and a display screen. The light source is the core component. The light emitted by the light source reflects the shape of the crack onto the lens, thereby detecting cracks on the outer surface of the material. There are many different crack detectors on the market.

[0003] However, general crack detectors are not convenient for automatically moving the detection head. Therefore, when the area of the material to be detected is large, manual pushing of the detector is likely to result in missed detections. It is also inconvenient to store the detection head. Therefore, when the detection head is not needed, it is easy for the detection head to be accidentally bumped during placement, and the detection head cannot be protected. It is also inconvenient to orderly wind up the wiring harness of the crack detector. Therefore, when the crack detector is moved to a distant location, the wiring harness is likely to become messy and need to be manually organized. Therefore, we propose a crack detector with a storable detection head to solve the above problems. Utility Model Content

[0004] The purpose of the present utility model is to provide a crack detector that can store a detection head, so as to solve the problem raised in the above background technology that the current general crack detector is not convenient for automatically moving the detection head. Therefore, when the area of the material to be detected is large, manual pushing of the detector is prone to missed detections, and it is not convenient to store the detection head. Therefore, when the detection head is not needed, it is easy for the detection head to be accidentally bumped during placement, and the detection head cannot be protected. It is also not convenient to orderly wind up the wiring harness of the crack detector. Therefore, when the crack detector is moved to a far position, the wiring harness is prone to become messy and needs to be manually sorted.

[0005] To achieve the above-mentioned object, the present utility model provides the following technical solutions: a crack detector capable of accommodating a detection head, comprising a box for supporting;

[0006] Also includes:

[0007] A rotating rod, wherein the outer side of the upper end of the rotating rod is movably connected to the inner side of the left end of the long sliding rod, the outer side of the right end of the long sliding rod is slidably connected to the inner side of the sliding frame, and the outer side of the lower end of the sliding frame is slidably connected to the outer side of the upper end of the box body;

[0008] An eccentric wheel, wherein the outer slot at the rear end of the eccentric wheel is connected to a groove seat, and the lower end of the groove seat is fixedly connected to a telescopic rod, and the outer sides of the two active ends of the eccentric wheel are slidably connected to the inner side of the fixed groove frame;

[0009] A winding roller is provided with a winding structure on the outside of the winding roller, wherein the winding structure includes a groove wheel, a fixing rod and a rotating wheel. The rear end of the winding roller is fixedly connected to the groove wheel, and a connecting line is wrapped around the outside of the winding roller, and the rotating wheel is tightly fitted to the outside of the right end of the groove wheel.

[0010] Preferably, the lower end of the rotating rod is fixedly connected to the first motor, and the outer side of the first motor is fixedly connected to the box.

[0011] Preferably, the outer side of the lower end of the rotating rod is rotatably connected to the inner left side of the upper end of the box body, and the upper end of the slide is fixedly connected to a fixed slot frame.

[0012] Preferably, the front end of the eccentric wheel is fixedly connected to the second motor, and the lower end of the second motor is fixedly connected to the fixed slot frame.

[0013] Preferably, the upper end of the groove seat is equipped with a detection head body, and the right end of the detection head body is fixedly connected with a connecting wire, and the outer slot of the left end of the connecting wire is connected to the inner side of the right end of the fixed groove frame.

[0014] Preferably, the outer rear end of the groove wheel is rotatably connected to the inside of the upper end of the box, and the rear end of the wheel is fixedly connected to a fixed rod, and the rear end of the fixed rod is fixedly connected to the third motor, the outer rear end of the fixed rod is rotatably connected to the inside of the upper end of the box, and the lower end of the third motor is fixedly connected to the box, and the right end of the connecting line is installed on the display arranged on the upper side of the right end of the box.

[0015] Compared with the prior art, the present invention has the following beneficial effects: the crack detector capable of storing a detection head can automatically move the position of the crack detector to avoid omissions in detection due to a large material area, can automatically store the detection head of the crack detector to protect it, and can automatically and orderly reel in the wire harness to prevent it from becoming messy and affecting the use of the crack detector;

[0016] 1. Equipped with a rotating rod, a long slide rod and a slide frame. The rotating rod rotates to drive the long slide rod to slide left and right inside the slide frame, so that the lower end of the slide frame moves back and forth outside the upper end of the box body. The position of the detection head can be moved to detect materials at different positions.

[0017] 2. A second motor, an eccentric wheel and a groove seat are provided. By starting the second motor, the eccentric wheel fixedly connected to the rear end of the second motor rotates, so that the outer side of the rear end of the eccentric wheel slides on the inner side of the front end of the groove seat, driving the groove seat to move upward or downward on the inner side of the fixed groove frame, so that the detection head can be stored to prevent the detection head from being accidentally bumped when not in use;

[0018] 3. A fixed slot frame, a detection head body, and a connecting wire are provided. The movement of the groove seat causes the detection head body installed on the upper end of the groove seat to be pressurized and move upward or downward. At the same time, the connecting wire fixed to the right end of the detection head body moves up and down inside the right end of the fixed slot frame, which can prevent the connecting wire from getting stuck when the detection head body moves.

[0019] 4. A connecting wire, a winding roller and a groove wheel are provided. The rotation of the groove wheel causes the winding roller fixedly connected to the front end of the groove wheel to rotate at the same time, winding or dispersing the connecting wire wrapped around the outside of the winding roller in an orderly manner, thus avoiding the situation where the wire harness is too long and tangled;

[0020] 5. A groove wheel, a fixed rod and a rotating wheel are provided. By rotating the fixed rod, the front end outer side of the fixed rod is connected with the groove of the groove wheel, and the groove wheel is driven to rotate. When the rotating wheel is tightly fitted with the right end outer side of the groove wheel, the groove wheel stops rotating, which can avoid winding too fast and causing the wire harness to break. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the front view structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the front cross-sectional structure of the utility model;

[0023] Figure 3 This is a top-view three-dimensional cross-sectional structural diagram of the connection between the fixed groove frame, the eccentric wheel and the groove seat of the utility model;

[0024] Figure 4 This is a schematic diagram of the front view of the three-dimensional structure of the connection between the rotating rod, the long sliding rod and the sliding frame of the utility model;

[0025] Figure 5 This is a side view of the three-dimensional structure of the connection line, winding roller and groove wheel of the utility model.

[0026] In the figure: 1. Box body; 2. First motor; 3. Rotating rod; 4. Long slide rod; 5. Slide; 6. Fixed groove frame; 7. Second motor; 8. Eccentric wheel; 9. Groove seat; 10. Telescopic rod; 11. Detection head body; 12. Connecting line; 13. Winding roller; 14. Groove pulley; 15. Fixed rod; 16. Rotating wheel; 17. Third motor. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0028] See also Figure 1-5 The utility model provides a technical solution: a crack detector that can accommodate a detection head, including a box body 1, a first motor 2, a rotating rod 3, a long sliding rod 4, a slide 5, a fixed groove frame 6, a second motor 7, an eccentric wheel 8, a groove seat 9, a telescopic rod 10, a detection head body 11, a connecting line 12, a winding roller 13, a groove wheel 14, a fixed rod 15, a rotating wheel 16 and a third motor 17.

[0029] Example 1: Please refer to Figure 1-Figure 5 The existing crack detector is not convenient for automatically moving the detection head. Therefore, when the area of the material to be detected is large, manual pushing of the detector is prone to missed detections. In order to solve this technical problem, this embodiment discloses the following technical content.

[0030] A crack detector that can accommodate a detection head includes a box body 1, the left side of the lower end of the box body 1 is fixedly connected to a first motor 2, and the upper end of the first motor 2 is fixedly connected to a rotating rod 3, and the outer side of the upper end of the rotating rod 3 is rotatably connected to the inner left end of a long slide rod 4, the outer side of the right end of the long slide rod 4 is slidably connected to the inner upper end of a slide 5, and the outer slot of the lower end of the slide 5 is connected to the box body 1, and the upper end of the slide 5 is fixedly connected to a fixed slot frame 6.

[0031] When it is necessary to move the detection head, the first motor 2 is started to drive the rotating rod 3 fixedly connected to the upper end of the first motor 2 to rotate, so that the outer side of the left end of the rotating rod 3 rotates inside the left end of the long slide bar 4. When it is necessary to move the detection head backward, the first motor 2 is controlled to drive the rotating rod 3 to rotate backward. At this time, the outer side of the right end of the long slide bar 4 slides to the right inside the upper end of the slide 5, driving the slide 5 to move backward on the outer side of the upper end of the box 1. When it is necessary to move the detection head forward, the first motor 2 is controlled to drive the rotating rod 3 to rotate forward. At this time, the outer side of the right end of the long slide bar 4 slides to the left inside the upper end of the slide 5, driving the slide 5 to move forward on the outer side of the upper end of the box 1. The position of the crack detector can be automatically moved to avoid the situation where the material area is large and the detection is missed.

[0032] Example 2: Please refer to Figure 1-Figure 5 The existing crack detector is not convenient for storing the detection head. Therefore, when the detection head is not needed, it is easy for the detection head to be accidentally bumped when placed, and the detection head cannot be protected. In order to solve this technical problem, this embodiment discloses the following technical content.

[0033] A crack detector that can accommodate a detection head includes a slide 5, the upper end of the slide 5 is fixedly connected to a fixed slot frame 6, and the inner slot of the fixed slot frame 6 is connected to a groove seat 9, and the inner slot of the front end of the groove seat 9 is connected to an eccentric wheel 8, the front end of the eccentric wheel 8 is fixedly connected to a second motor 7, and the lower end of the second motor 7 is fixedly connected to the fixed slot frame 6, and the lower end of the groove seat 9 is fixedly connected to a telescopic rod 10, a detection head body 11 is installed on the outer side of the upper end of the groove seat 9, and the right end of the detection head body 11 is fixedly connected to a connecting line 12, and the outer slot of the left end of the connecting line 12 is connected to the fixed slot frame 6.

[0034] When the detection head of the crack detector needs to be stored, the second motor 7 is started to drive the eccentric wheel 8 fixedly connected to the rear end of the second motor 7 to rotate, and slide from right to left on the inner side of the front end of the groove seat 9, driving the outer sides of the left and right ends of the groove seat 9 to move downward on the inner side of the fixed groove frame 6, so that the detection head body 11 installed on the upper end of the groove seat 9 moves downward at the same time. At this time, the telescopic rod 10 fixedly connected to the lower end of the groove seat 9 shrinks downward to limit the groove seat 9. At the same time, the connecting line 12 fixedly connected to the right end of the detection head body 11 moves downward on the inner side of the right end of the fixed groove frame 6, which can automatically store the detection head of the crack detector and protect the detection head.

[0035] Example 3: Please refer to Figure 1-Figure 5 The existing crack detector is not convenient for orderly winding the wire harness of the crack detector. Therefore, when the crack detector is moved to a far position, the wire harness is likely to become messy and needs to be manually sorted. In order to solve this technical problem, this embodiment discloses the following technical content.

[0036] A crack detector that can accommodate a detection head includes a third motor 17, the lower end of the third motor 17 is fixedly connected to the box 1, and the front end of the third motor 17 is fixedly connected to the rotating wheel 16, and the front end of the rotating wheel 16 is fixedly connected to the fixing rod 15, the outer side of the left end of the fixing rod 15 is tightly fitted with the groove wheel 14, and the front end of the groove wheel 14 is fixedly connected to the winding roller 13, and the outer side of the winding roller 13 is wrapped with a connecting wire 12, and the outer side of the right end of the connecting wire 12 is installed on the outside of the display.

[0037] When the wiring harness of the crack detector needs to be wound in an orderly manner, the third motor 17 is started to drive the fixed rod 15 to rotate. When the outer front end of the fixed rod 15 is connected to the groove wheel 14 by a slot, the groove wheel 14 is driven to rotate. When the groove wheel 14 rotates counterclockwise, the excess part of the wound connecting wire 12 on the outer side of the winding roller 13 fixedly connected to the front end of the groove wheel 14 is wound up. When the third motor 17 drives the rotating wheel 16 to continue to rotate, the outer left end of the rotating wheel 16 fixed to the front end of the fixed rod 15 is tightly fitted with the groove wheel 14. At this time, the groove wheel 14 stops driving to avoid the wiring harness from being wound too quickly and breaking. It can be wound automatically and orderly to prevent the wiring harness from being messy and affecting the use of the crack detector.

[0038] The contents not described in detail in this specification belong to the existing technology known to professional and technical personnel in this field. The standard parts used in this utility model can be purchased from the market. Special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt mature conventional means such as bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the circuit connections adopt conventional connection methods in the existing technology, which will not be described in detail here.

[0039] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A crack detector capable of accommodating a detection head, comprising a box (1) for supporting; It is characterized in that Also includes: A rotating rod (3), wherein the outer side of the upper end of the rotating rod (3) is movably connected to the inner side of the left end of the long slide rod (4), and the outer side of the right end of the long slide rod (4) is slidably connected to the inner side of the slide (5), and the outer side of the lower end of the slide (5) is slidably connected to the outer side of the upper end of the box body (1); An eccentric wheel (8), wherein the outer slot at the rear end of the eccentric wheel (8) is connected to a groove seat (9), and the lower end of the groove seat (9) is fixedly connected to a telescopic rod (10), and the outer sides of the active ends of the eccentric wheel (8) are slidably connected to the inner side of the fixed groove frame (6); A winding roller (13) is provided with a winding structure on the outside of the winding roller (13), wherein the winding structure includes a groove wheel (14), a fixing rod (15) and a rotating wheel (16), the rear end of the winding roller (13) is fixedly connected to the groove wheel (14), and a connecting line (12) is wound around the outside of the winding roller (13), and the rotating wheel (16) is tightly attached to the outside of the right end of the groove wheel (14).

2. A crack detector capable of accommodating a detection head according to claim 1, characterized in that: The lower end of the rotating rod (3) is fixedly connected to the first motor (2), and the outer side of the first motor (2) is fixedly connected to the box (1).

3. The crack detector capable of accommodating a detection head according to claim 1, characterized in that: The outer side of the lower end of the rotating rod (3) is rotatably connected to the inner left side of the upper end of the box body (1), and the upper end of the slide (5) is fixedly connected to a fixed slot frame (6).

4. The crack detector capable of accommodating a detection head according to claim 1, characterized in that: The front end of the eccentric wheel (8) is fixedly connected to the second motor (7), and the lower end of the second motor (7) is fixedly connected to the fixed slot frame (6).

5. The crack detector capable of accommodating a detection head according to claim 1, characterized in that: The upper end of the groove seat (9) is mounted with a detection head body (11), and the right end of the detection head body (11) is fixedly connected with a connecting wire (12), and the outer slot of the left end of the connecting wire (12) is connected to the inner side of the right end of the fixed groove frame (6).

6. The crack detector capable of accommodating a detection head according to claim 1, characterized in that: The outer rear end of the groove wheel (14) is rotatably connected to the interior of the upper end of the box (1), and the rear end of the rotating wheel (16) is fixedly connected to the fixing rod (15), and the rear end of the fixing rod (15) is fixedly connected to the third motor (17), the outer rear end of the fixing rod (15) is rotatably connected to the interior of the upper end of the box (1), and the lower end of the third motor (17) is fixedly connected to the box (1), and the right end of the connecting line (12) is mounted on a display provided on the upper side of the right end of the box (1).