Dust removal mechanism of water scrubber

Through the dust removal mechanism of the washing tower, the design of the dryer and lifting components is used to prevent dust from sticking to the inner wall of the dust removal device, solving the problem of blockage caused by long-term accumulation, and achieving efficient dust removal effect and equipment stability.

CN223233523UActive Publication Date: 2025-08-19DANGYANG RUIYANG NEW MATERIALS TECHNOLOGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422386153.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-08-19
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

Dust in industrial waste gas is prone to accumulate in the dust removal device for a long time, resulting in blockage, affecting the dust removal effect and equipment operation stability.

Method used

A dust removal mechanism of a washing tower is designed, including a drying mechanism and a dust removal tower. The waste gas is initially dried by the dryer, and the sliding plate and scraper ring are continuously vibrated by the lifting assembly, scratching the inner wall, preventing dust from sticking, and collecting dust through the filter cartridge and the lower ash pipe.

Benefits of technology

Effectively prevent dust from adhesion and accumulation in the inner wall of the dust removal device, improve the dust removal effect, reduce the risk of device blockage, and ensure stable operation of the equipment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223233523U_ABST
    Figure CN223233523U_ABST
Patent Text Reader

Abstract

The utility model relates to a dust removal mechanism of a water scrubber, which belongs to the technical field of waste gas treatment and comprises a base, a denitration tower used for removing gas nitrate in waste gas is fixed at the top of the base, and a drying mechanism penetrating into the denitration tower is fixed on the left side of the denitration tower. The drying mechanism is used for guiding out denitrated waste gas in the denitration tower, and a dust removal mechanism is fixed to the left side of the drying mechanism and used for further removing dust; the dust removal mechanism comprises a dust removal tower, supporting legs, a sliding plate, a filter cylinder, a scraper ring, a lifting assembly, an exhaust assembly, an ash discharging pipe and a second electromagnetic valve. According to the dust removal mechanism of the water scrubbing tower, after the drying mechanism is used for drying denitrated waste gas in the denitration tower and preliminarily collecting dust of the waste gas, the waste gas is guided into the dust removal mechanism for further dust removal, and two lifting assemblies in the dust removal mechanism are used for continuously controlling an internal mechanism to vibrate and rub the inner wall of the internal mechanism; dust is prevented from staying and adhering, and the dust removal effect is good.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of waste gas treatment, in particular to a dust removal mechanism of a water washing tower. Background Art

[0002] Waste gas treatment refers to the treatment of industrial waste gas, which generally includes the steps of denitrification, dust removal and desulfurization. Because the reaction temperature required in the denitrification process is relatively high, denitrification treatment is carried out first to ensure the reaction temperature required for denitrification. In the subsequent desulfurization process, in order to prevent the dust in the flue gas from clogging the desulfurization water washing tower, dust removal is required first. After dust removal, the dust content in the flue gas is reduced, and finally desulfurization treatment is carried out.

[0003] Industrial waste gas generally refers to the particulate matter entrained in the flue gas produced by fuel combustion in the factory area of an enterprise. It is a type of solid particles suspended in the air for a certain period of time. These solid particles need to be removed as much as possible during the dust removal process. However, in the process of separating them from the waste gas, the long-accumulated dust can easily clog the dust removal device, resulting in poor dust removal effect and easy machine failure. Therefore, a dust removal mechanism of a water washing tower is proposed to solve the above problem. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a dust removal mechanism for a water washing tower, which has the advantages of anti-clogging and solves the problem that dust accumulated over a long period of time easily clogs the dust removal device.

[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a dust removal mechanism for a water washing tower, comprising a base, a denitrification tower for removing gaseous nitrate from exhaust gas fixed on the top of the base, a drying mechanism penetrating the interior of the denitrification tower fixed on the left side of the denitrification tower, the drying mechanism being used to guide the exhaust gas from the denitrification tower after denitrification, and a dust removal mechanism penetrating the interior of the denitrification tower fixed on the left side of the drying mechanism, the dust removal mechanism being used to further remove dust;

[0006] The dust removal mechanism includes a dust removal tower fixed on the left side of the drying mechanism and penetrated by the drying mechanism, support legs fixed to the top of the base are fixed on all four sides of the bottom of the dust removal tower, a sliding plate is slidably connected to the inner surface of the dust removal tower, the top of the sliding plate is detachably connected to the filter cartridge that penetrates through the bottom of the dust removal tower, a scraper ring is fixed on the bottom of the sliding plate, and the scraper ring is fit to the inner surface of the dust removal tower on all four sides, and lifting components that penetrate through the interior and are fixed to the sliding plate are fixed on the left and right sides of the dust removal tower, an exhaust component that penetrates through the interior of the dust removal tower is fixed on the top of the dust removal tower, a lower ash pipe that penetrates through the interior of the dust removal tower is fixed on the bottom of the dust removal tower, and a second solenoid valve is fixed on the bottom of the lower ash pipe.

[0007] Furthermore, a sealing door is hinged on the front of the dust removal tower, and an observation window is embedded on the front of the sealing door.

[0008] Furthermore, the drying mechanism includes an air pipe fixed on the left side of the denitrification tower and penetrating into the interior thereof, and a dryer for drying the exhaust gas is installed on the outer surface of the air pipe.

[0009] Furthermore, a collecting pipe is fixed on the left side of the gas transmission pipe. The collecting pipe is a three-way pipe, and the other two output ends of the collecting pipe are respectively facing left and downward.

[0010] Furthermore, a first solenoid valve is fixed to the bottom output end of the collection pipe, a dust bag is detachably connected to the bottom of the first solenoid valve, and an air injection pipe that penetrates into the dust removal mechanism is fixed to the left output end of the collection pipe.

[0011] Furthermore, the lifting assembly on the left side includes a mechanism box, a motor and a transmission shaft. The mechanism box is fixed on the left side of the dust removal tower and is penetrated into the interior by the drying mechanism. The motor is fixed on the left side wall of the inner cavity of the mechanism box, and the output shaft of the motor faces left. The transmission shaft is fixed on the output shaft of the motor and penetrates into the interior of the dust removal tower.

[0012] Furthermore, the lifting assembly on the left side also includes a rotating plate, a fixed rod, a hinged seat and a hinged rod. The rotating plate is fixed to the right side of the transmission shaft, the fixed rod is fixed to the right side of the rotating plate and is eccentrically arranged, the hinged seat is fixed to the top of the sliding plate, and the hinged rod is rotatably connected to the outer surface of the fixed rod and hinged to the hinged seat.

[0013] Furthermore, the dust removal mechanism is fixed to the base, the cross section of the support leg is L-shaped, and a limiting plate is fixed to the right side of the fixing rod.

[0014] Furthermore, the exhaust assembly includes an exhaust pipe fixed on the top of the dust removal tower and penetrating into the interior thereof, the vertical cross-section of the exhaust pipe is L-shaped, and a collecting bucket is fixed at the bottom of the exhaust pipe.

[0015] Furthermore, the cross section of the collecting hopper is in the shape of an inverted funnel, a sealing ring is fixed to the outer surface of the collecting hopper, and the outer surface of the sealing ring is fixed to the inner surface of the dust removal tower.

[0016] Compared with the existing technology, the technical solution of this application has the following beneficial effects:

[0017] The dust removal mechanism of the water washing tower dries the denitrified exhaust gas inside the denitrification tower through a drying mechanism, and after preliminary collection of the dust, the exhaust gas is introduced into the dust removal mechanism for further dust removal. The two lifting components inside it continuously control the vibration of the internal mechanism and scratch its inner wall to prevent the dust from staying and sticking, and the dust removal effect is good. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1It is a three-dimensional diagram of the utility model;

[0019] Figure 2 This is a three-dimensional diagram of the drying mechanism of the utility model;

[0020] Figure 3 This is a three-dimensional cross-sectional view of the dust removal mechanism of the utility model;

[0021] Figure 4 It is a three-dimensional exploded view of the lifting component of the utility model.

[0022] In the figure: 1 base, 2 denitrification tower, 3 drying mechanism, 301 gas transmission pipe, 302 dryer, 303 collecting pipe, 304 first solenoid valve, 305 dust bag, 306 gas injection pipe, 4 dust removal mechanism, 401 dust removal tower, 402 support leg, 403 sliding plate, 404 filter cartridge, 405 scraper ring, 406 lifting assembly, 4061 mechanism box, 4062 motor, 4063 transmission shaft, 4064 rotating plate, 4065 fixing rod, 4066 limiting plate, 4067 hinged seat, 4068 hinged rod, 407 exhaust pipe, 408 collecting bucket, 409 sealing ring, 410 ash lowering pipe, 411 second solenoid valve. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] See also Figure 1-2 In this embodiment, a dust removal mechanism of a water washing tower includes a base 1. A denitrification tower 2 for removing gaseous nitrate from exhaust gas is fixed on the top of the base 1. The denitrification tower 2 is a prior art, and only a brief description of its working effect is given here. The denitrification tower 2 introduces untreated exhaust gas into its interior through a pipe on its right side. The denitrified exhaust gas carrying part of the dust is introduced into a drying mechanism 3 for the next step of treatment. A drying mechanism 3 is fixed on the left side of the denitrification tower 2 and passes through its interior. The drying mechanism 3 is used to guide the exhaust gas from the denitrification tower 2 that has undergone denitrification. It should be noted that the drying mechanism 3 includes an air pipe 301 fixed on the left side of the denitrification tower 2 and passing through its interior. A dryer 302 for drying the exhaust gas is installed on the outer surface of the air pipe 301. The dryer 302 is a prior art, and only a brief description of its working effect is given here. The dryer 302 can dry the exhaust gas with moisture in the air pipe 301, so that the dust is in a dry state and prevents it from sticking together due to moisture.

[0025] It should be noted that a collecting pipe 303 is fixed on the left side of the gas supply pipe 301. The collecting pipe 303 is a three-way pipe with three openings, and the other two output ends of the collecting pipe 303 are respectively facing left and downward. The exhaust gas enters the interior of the collecting pipe 303 through the right opening of the collecting pipe 303 and is introduced into the dust removal mechanism 4 from the left opening.

[0026] It should be noted that a first solenoid valve 304 is fixed to the bottom output end of the collecting pipe 303, and the first solenoid valve 304 can control the connection and closing of the collecting pipe 303. A dust bag 305 is detachably connected to the bottom of the first solenoid valve 304, and the dust bag 305 can collect part of the dust in the dry exhaust gas passing through the collecting pipe 303. The dust sinks into the dust bag 305 through the bottom opening of the collecting pipe 303. An air injection pipe 306 that penetrates into the interior of the dust removal mechanism 4 is fixed to the left output end of the collecting pipe 303, and the air injection pipe 306 can introduce dry exhaust gas into the dust removal mechanism 4.

[0027] In addition, a dust removal mechanism 4 is fixed to the left side of the drying mechanism 3 and penetrates the inside thereof. The dust removal mechanism 4 is used to further remove dust.

[0028] During operation, the dryer 302 dries the exhaust gas with moisture inside the air supply pipe 301. The exhaust gas enters the interior of the collecting pipe 303 through the right opening thereof, and is introduced into the dust removal mechanism 4 from the left opening thereof for further dust removal. Part of the dust sinks through the bottom opening of the collecting pipe 303 and falls into the dust bag 305.

[0029] See also Figure 3-4 In order to further separate the dust in the exhaust gas, the dust removal mechanism 4 in this embodiment includes a dust removal tower 401 fixed to the left side of the drying mechanism 3 and penetrated by it. It should be noted that the front of the dust removal tower 401 is hinged with a sealed door, which can be opened when the mechanism is not in operation to facilitate maintenance of the internal equipment. The front of the sealed door is inlaid with an observation window, which can be used by the operator to observe from the outside.

[0030] Furthermore, the bottom of the dust removal tower 401 is fixed with support legs 402 fixed to the top of the base 1 on all sides, the inner surface of the dust removal tower 401 is slidably connected with a sliding plate 403, the top of the sliding plate 403 is detachably connected with a filter cartridge 404 that penetrates to its bottom, and the bottom of the sliding plate 403 is fixed with a scraper ring 405 that fits the inner surface of the dust removal tower 401 on all sides. The scraper ring 405 at its bottom is driven by the sliding plate 403 to move up and down repeatedly, constantly scraping the inner surface of the dust removal tower 401 to prevent dust from adhering to the inner surface of the dust removal tower 401. The left and right sides of the dust removal tower 401 are fixed with a filter that penetrates its interior and The lifting assembly 406 fixed to the sliding plate 403, it should be noted that the left lifting assembly 406 includes a mechanism box 4061, a motor 4062 and a transmission shaft 4063, the mechanism box 4061 is fixed to the left side of the dust removal tower 401 and is penetrated into its interior by the drying mechanism 3, the motor 4062 is fixed to the left side wall of the inner cavity of the mechanism box 4061, and the output shaft of the motor 4062 points to the left, the motor 4062 runs, and its output shaft rotates, the transmission shaft 4063 is fixed to the output shaft of the motor 4062 and penetrates into the interior of the dust removal tower 401, and the output shaft of the motor 4062 drives the transmission shaft 4063 to rotate.

[0031] It should be noted that the left lifting assembly 406 also includes a rotating plate 4064, a fixed rod 4065, a hinge seat 4067 and a hinge rod 4068. The rotating plate 4064 is fixed to the right side of the transmission shaft 4063, and the transmission shaft 4063 drives the rotating plate 4064 to rotate. The fixed rod 4065 is fixed to the right side of the rotating plate 4064 and is eccentrically arranged. The rotating plate 4064 drives the eccentrically arranged fixed rod 4065 to rotate. The hinge seat 4067 is fixed to the top of the sliding plate 403. The hinge seat 4067 is fixed to the top of the sliding plate 403. The cross section of 067 is U-shaped, and the hinge seat 4067 is fixed to the sliding plate 403, which can provide a hinge point for the hinge rod 4068. The hinge rod 4068 is rotatably connected to the outer surface of the fixed rod 4065 and is hinged to the hinge seat 4067. The fixed rod 4065 drives the hinge rod 4068 to move up and down, and pushes and pulls the sliding plate 403 up and down through the generated hinge force, so that it drives the filter cartridge 404 on its top to vibrate up and down, so that the dust filtered on its inner surface falls to the bottom of the dust removal tower 401.

[0032] It should be noted that the dust removal mechanism 4 is fixed to the base 1, and the cross-section of the support leg 402 is L-shaped. The support leg 402 with an L-shaped cross-section can provide support force at two angles, so that the dust removal tower 401 can be placed stably. A limiting plate 4066 is fixed to the right side of the fixed rod 4065, and the limiting plate 4066 can limit the position of the hinged rod 4068 to prevent it from detaching from the fixed rod 4065.

[0033] In addition, an exhaust assembly is fixed on the top of the dust removal tower 401 and extends into the interior thereof. It should be noted that the exhaust assembly includes an exhaust pipe 407 fixed on the top of the dust removal tower 401 and extends into the interior thereof. The vertical cross-section of the exhaust pipe 407 is L-shaped. The exhaust pipe 407 can introduce the exhaust gas that has undergone denitrification and dust removal into the water-washing desulfurization tower for the next step of desulfurization. The subsequent steps are omitted. A collecting bucket 408 is fixed at the bottom of the exhaust pipe 407, and the collecting bucket 408 can collect the filtered gas.

[0034] It should be noted that the cross-section of the collecting hopper 408 is in the shape of an inverted funnel, and a sealing ring 409 is fixed on the outer surface of the collecting hopper 408. The sealing ring 409 can increase the air tightness between the collecting hopper 408 and the dust removal tower 401, and the outer surface of the sealing ring 409 is fixed to the inner surface of the dust removal tower 401.

[0035] In addition, a lower ash pipe 410 is fixed to the bottom of the dust removal tower 401 and penetrates into the interior thereof. The dust falling to the bottom of the dust removal tower 401 is discharged through the lower ash pipe 410. A second solenoid valve 411 is fixed to the bottom of the lower ash pipe 410. The second solenoid valve 411 can control the connection and closing of the lower ash pipe 410.

[0036] In general, the motor 4062 drives the rotating plate 4064 to rotate through the transmission shaft 4063, thereby driving the eccentrically set fixed rod 4065 to rotate up and down, causing the hinged rod 4068 to reciprocate up and down, and the generated hinge force pushes and pulls the sliding plate 403 up and down, causing the filter cartridge 404 on its top to vibrate up and down, allowing the dust to fall to the bottom of the dust removal tower 401, and driving the scraper ring 405 to move up and down repeatedly, constantly scraping the inner surface of the dust removal tower 401 to prevent dust from adhering.

[0037] The electrical components appearing in the text are all electrically connected to the controller and the power supply. The control method of the present invention is controlled by the controller. The control circuit of the controller can be implemented by simple programming by technicians in this field. The provision of power is also common knowledge in this field. In addition, the present invention is mainly used to protect mechanical devices, so the control method and circuit connection are no longer explained in detail in the present invention.

[0038] The working principle of the above embodiment is:

[0039] During use, the dryer 302 dries the exhaust gas with moisture in the air delivery pipe 301. The exhaust gas enters the collection pipe 303 through the right opening and is introduced into the dust removal tower 401 from the left opening for further dust removal. Part of the dust sinks through the bottom opening of the collection pipe 303 and falls into the dust bag 305, which can be used to collect a large amount of dust. The motor 4062 runs, and its output shaft drives the transmission shaft 4063 to rotate. The transmission shaft 4063 drives the rotating plate 4064 to rotate, thereby driving the eccentric fixed rod 4065 to rotate. It rotates up and down, and drives the hinged rod 4068 to move up and down, and pushes and pulls the sliding plate 403 up and down through the generated hinge force, so that it drives the filter cartridge 404 on its top to vibrate up and down, so that the dust filtered on its inner surface falls to the bottom of the dust removal tower 401, and drives the scraper ring 405 at its bottom to move up and down repeatedly through the sliding plate 403, constantly scraping the inner surface of the dust removal tower 401 to prevent dust from adhering to the inner surface of the dust removal tower 401, and the dust that falls to the bottom of the dust removal tower 401 is discharged through the ash lower pipe 410, and its switch can be controlled by the second solenoid valve 411.

[0040] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.

[0041] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention.

Claims

1. A dust removal mechanism for a water washing tower, comprising a base (1), characterized in that: A denitrification tower (2) for removing gaseous nitrate from the exhaust gas is fixed on the top of the base (1); a drying mechanism (3) is fixed on the left side of the denitrification tower (2) and penetrates into the interior thereof; the drying mechanism (3) is used to guide the exhaust gas from the denitrification tower (2) after denitrification; a dust removal mechanism (4) is fixed on the left side of the drying mechanism (3) and penetrates into the interior thereof; the dust removal mechanism (4) is used to further remove dust; The dust removal mechanism (4) includes a dust removal tower (401) fixed on the left side of the drying mechanism (3) and penetrated by the drying mechanism (3), support legs (402) fixed to the top of the base (1) are fixed around the bottom of the dust removal tower (401), a sliding plate (403) is slidably connected to the inner surface of the dust removal tower (401), a filter cartridge (404) penetrating to the bottom of the sliding plate (403) is detachably connected to the top of the sliding plate (403), and a filter cartridge (404) is fixed to the bottom of the sliding plate (403). A scraper ring (405) is fitted with the inner surface of the dust removal tower (401) on all sides, and a lifting assembly (406) is fixed on both sides of the dust removal tower (401) and passes through the interior thereof and is fixed to the sliding plate (403). An exhaust assembly is fixed on the top of the dust removal tower (401) and passes through the interior thereof. An ash lowering pipe (410) is fixed on the bottom of the dust removal tower (401) and passes through the interior thereof, and a second solenoid valve (411) is fixed on the bottom of the ash lowering pipe (410).

2. The dust removal mechanism of a water washing tower according to claim 1, characterized in that: A sealing door is hinged on the front of the dust removal tower (401), and an observation window is embedded on the front of the sealing door.

3. The dust removal mechanism of a water washing tower according to claim 1, characterized in that: The drying mechanism (3) includes an air delivery pipe (301) fixed on the left side of the denitrification tower (2) and penetrating into the interior thereof, and a dryer (302) for drying waste gas is installed on the outer surface of the air delivery pipe (301).

4. The dust removal mechanism of a water washing tower according to claim 3, characterized in that: A collecting pipe (303) is fixed on the left side of the gas transmission pipe (301). The collecting pipe (303) is a three-way pipe, and the other two output ends of the collecting pipe (303) are respectively facing left and downward.

5. The dust removal mechanism of a water washing tower according to claim 4, characterized in that: A first solenoid valve (304) is fixed to the bottom output end of the collection pipe (303), a dust bag (305) is detachably connected to the bottom of the first solenoid valve (304), and an air injection pipe (306) that penetrates into the interior of the dust removal mechanism (4) is fixed to the left output end of the collection pipe (303).

6. The dust removal mechanism of a water washing tower according to claim 1, characterized in that: The lifting assembly (406) on the left side includes a mechanism box (4061), a motor (4062) and a transmission shaft (4063); the mechanism box (4061) is fixed on the left side of the dust removal tower (401) and is penetrated into the interior by the drying mechanism (3); the motor (4062) is fixed on the left side wall of the inner cavity of the mechanism box (4061), and the output shaft of the motor (4062) faces left; the transmission shaft (4063) is fixed on the output shaft of the motor (4062) and penetrates into the interior of the dust removal tower (401).

7. The dust removal mechanism of a water washing tower according to claim 6, characterized in that: The lifting assembly (406) on the left side also includes a rotating plate (4064), a fixed rod (4065), a hinge seat (4067) and a hinge rod (4068), wherein the rotating plate (4064) is fixed to the right side of the transmission shaft (4063), the fixed rod (4065) is fixed to the right side of the rotating plate (4064) and is eccentrically arranged, the hinge seat (4067) is fixed to the top of the sliding plate (403), and the hinge rod (4068) is rotatably connected to the outer surface of the fixed rod (4065) and is hinged to the hinge seat (4067).

8. The dust removal mechanism of a water washing tower according to claim 7, characterized in that: The dust removal mechanism (4) is fixed to the base (1), the cross section of the support leg (402) is L-shaped, and a limiting plate (4066) is fixed to the right side of the fixing rod (4065).

9. The dust removal mechanism of a water washing tower according to claim 1, characterized in that: The exhaust assembly includes an exhaust pipe (407) fixed on the top of the dust removal tower (401) and penetrating into the interior thereof. The vertical cross-section of the exhaust pipe (407) is L-shaped. A collecting bucket (408) is fixed at the bottom of the exhaust pipe (407).

10. The dust removal mechanism of a water washing tower according to claim 9, characterized in that: The cross section of the collecting hopper (408) is in the shape of an inverted funnel. A sealing ring (409) is fixed to the outer surface of the collecting hopper (408). The outer surface of the sealing ring (409) is fixed to the inner surface of the dust removal tower (401).