TGIC (triglycidyl isocyanurate) byproduct treatment and synthesis device
By designing the TGIC by-product treatment and synthesis device, the continuous mixing of TGIC by-products and epoxy resin is achieved, the problems of environmental pollution and economic losses are solved, and the modified epoxy resin is formed, which improves the mixing efficiency and economic benefits.
Patent Information
- Application Number
- CN202422051256.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-08-23
AI Technical Summary
In the prior art, the treatment of TGIC by-products leads to environmental pollution and economic losses, and fails to effectively utilize their value.
A TGIC by-product treatment and synthesis device is designed, and the continuous mixing of the TGIC by-product and epoxy resin is achieved through the combination of a mixing tank, feed hopper, driven gear, stirring rod and material pushing mechanism to form a modified epoxy resin.
The synthesis of epoxy resin products with reduced cost and environmental impact of TGIC by-products is improved, and the mixing efficiency is achieved is achieved.
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Figure CN223233709U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of TGIC by-product processing, in particular to a TGIC by-product processing and synthesis device. Background Art
[0002] TGIC is a white granule or powder, a heterocyclic epoxy compound with good heat and weather resistance, adhesion and excellent high temperature performance. Main uses:
[0003] 1. Used as a cross-linking curing agent for pure polyester powder coatings, the dosage is about 7%-9% of the weight of pure polyester (the dosage is determined by the acid value);
[0004] 2. Used as a crosslinking curing agent for carboxyl-containing polyacrylate (PA), the dosage is about 7% of the resin weight (the dosage is determined by the acid value);
[0005] Currently, the TGIC production process produces approximately 10% by-products, amounting to thousands of tons annually. Existing manufacturers generally incinerate these by-products directly, use them as fuel, or bury them. This not only causes certain environmental pollution problems, but also such a large amount of by-products also brings certain economic losses to the enterprises. Therefore, we propose a TGIC by-product processing and synthesis device. Utility Model Content
[0006] The purpose of the utility model is to provide a TGIC by-product processing and synthesis device.
[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a TGIC by-product processing and synthesis device, comprising a mixing tank, wherein two feed hoppers symmetrically distributed on the left and right are fixedly provided on the upper end of the mixing tank, a vertically arranged mixing drum is fixedly provided inside the mixing tank through a plurality of fixing rods, the lower ends of the two feed hoppers are respectively connected to the left and right sides of the upper end of the mixing drum through conical feed pipes, a driven gear is provided on the upper inner wall of the mixing drum through two rotating shafts, the two driven gears are symmetrically distributed on the left and right, and the upper sides of the two driven gears are tightly abutted against the upper inner wall of the mixing drum and are slidably provided, a plurality of feed holes evenly distributed in an annular shape are opened on the upper surface of each of the driven gears, each of the feed holes can be connected to the lower end of the feed pipe, and a driving gear is provided between the two driven gears. The driving gear is meshed with two driven gears at the same time, and a vertically arranged stirring rod is rotatably provided inside the mixing drum through a first bearing, the stirring rod is fixedly plugged into the driving gear, and the upper end of the stirring rod is rotatably plugged into the upper side of the mixing tank through a second bearing, and a driving mechanism that can drive the stirring rod to rotate is provided on the upper side of the mixing tank, and the lower end of the stirring rod extends to the lower part of the interior of the mixing tank and is installed with a stirring mechanism, and a conical mixing hopper is also fixedly provided inside the mixing drum, and the stirring rod is movably plugged into the conical mixing hopper, and a plurality of arc-shaped discharge ports are provided on the edge of the lower side wall of the mixing drum, and a pushing mechanism is also provided on the lower inner side wall of the mixing drum, a discharge pipe is provided in the middle of the lower side of the mixing tank, and a control valve is provided on the discharge pipe, and a plurality of symmetrically distributed support feet are fixedly provided on the lower side of the mixing tank.
[0008] As a further solution of the present invention: the driving mechanism includes a servo motor, which is fixedly arranged in the middle of the upper side of the mixing tank, and the output shaft of the servo motor is fixedly connected to the upper end of the stirring rod through a coupling.
[0009] As a further solution of the present invention: a spiral stirring blade is provided inside the conical mixing hopper, the spiral stirring blade is fixedly plugged into the stirring rod, and the spiral stirring blade moves through the conical mixing hopper.
[0010] As a further solution of the present invention: the pushing mechanism includes two arc-shaped pushing rods, one end of each of the arc-shaped pushing rods is fixedly connected to the rod wall of the stirring rod, and the two arc-shaped pushing rods are symmetrical about the center line of the stirring rod, and the lower side of each of the arc-shaped pushing rods is in contact with the lower inner wall of the mixing barrel and is slidably arranged.
[0011] As a further solution of the present invention: the stirring mechanism includes a plurality of stirring blades, and the plurality of stirring blades are all located below the mixing barrel and fixedly connected to the rod wall of the stirring rod.
[0012] As a further solution of the present invention: the lower part of the circumferential side wall of the mixing tank is conical.
[0013] By adopting the above technical solution, compared with the prior art, the beneficial effects of the present invention are:
[0014] 1. When the utility model is in use, the by-product of TGIC is placed in one of the feed hoppers, and the epoxy resin is placed in the other feed hopper. The by-product and the epoxy resin enter the two feed pipes respectively, and the servo motor is started. The servo motor drives the stirring rod to rotate, and the rotation of the stirring rod drives the driving gear to rotate. The driving gear simultaneously drives the two driven gears to rotate. As the two driven gears rotate, the feeding holes on the two driven gears can be circulated in sequence to align and connect with the two feed pipes, so that the by-product and epoxy resin in the two feed pipes will be intermittently fed into the mixing barrel. The by-product and epoxy resin that enter will fall on the conical mixing hopper and are preliminarily mixed when falling. Then, they will fall into the lower part of the mixing tank under the action of the pushing mechanism, and finally, they will be completely mixed under the stirring of the stirring mechanism.
[0015] 2. The utility model is provided with a spiral stirring blade, which can make the by-products and epoxy resin on the conical mixing hopper fall down smoothly and perform effective preliminary mixing during the falling process. The two arc-shaped push rods can rotate with the stirring rod and push the mixed material on the lower inner wall of the mixing barrel, which not only improves the mixing effect but also can use centrifugal force to make the mixed material fall down through multiple arc-shaped discharge ports;
[0016] In summary, the present invention combines TGIC byproducts with epoxy resins to obtain modified epoxy resins, thereby reducing the cost and environmental impact of the post-processing process of the TGIC byproducts, and fully utilizing the byproducts to synthesize epoxy resin products with good economic and social benefits. Moreover, during mixing, the TGIC byproducts and the epoxy resins can be continuously mixed during feeding, thereby improving the mixing effect and mixing efficiency, and being convenient for people to use.
[0017] Other advantages, objectives and features of the present invention will be described in part in the following description and will be apparent to those skilled in the art based on an examination of the following or may be learned from the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the overall three-dimensional structure of an embodiment of the present utility model;
[0019] Figure 2 This is a schematic diagram of the front cross-sectional structure of an embodiment of the present utility model;
[0020] Figure 3 This is a schematic diagram of the three-dimensional structure of the driven gear in the embodiment of the utility model;
[0021] Figure 4 It is a top cross-sectional schematic diagram of the mixing drum in an embodiment of the present utility model.
[0022] In the figure: 1. Mixing tank; 2. Feed hopper; 3. Mixing barrel; 4. Fixed rod; 5. Feed pipe; 6. Driven gear; 7. Driving gear; 8. Stirring rod; 9. Conical mixing hopper; 10. Discharge pipe; 11. Support foot; 12. Servo motor; 13. Spiral stirring blade; 14. Arc-shaped push rod; 15. Stirring blade. DETAILED DESCRIPTION
[0023] The specific embodiments of the present invention will be further described below in conjunction with the accompanying drawings. It should be noted that the description of these embodiments is used to help understand the present invention, but does not constitute a limitation of the present invention.
[0024] In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
[0025] Please see the attached Figure 1 -Attached Figure 4The utility model discloses a TGIC by-product processing and synthesis device, comprising a mixing tank 1, wherein two feed hoppers 2 are fixedly provided at the upper end of the mixing tank 1 and are symmetrically distributed on the left and right sides. A vertically arranged mixing drum 3 is fixedly provided inside the mixing tank 1 through a plurality of fixing rods 4. The lower ends of the two feed hoppers 2 are respectively connected to the left and right sides of the upper end of the mixing drum 3 through a conical feeding pipe 5. A driven gear 6 is provided on the upper inner wall of the mixing drum 3 for rotation through two rotating shafts. The two driven gears 6 are symmetrically distributed on the left and right sides, and the upper sides of the two driven gears 6 are tightly abutted against and slidably arranged on the upper inner wall of the mixing drum 3. A plurality of feeding holes uniformly distributed in an annular shape are opened on the upper surface of each driven gear 6, and each feeding hole can be communicated with the lower end of the feeding pipe 5. A driving gear 7 is provided between the two driven gears 6, and the driving gear 7 is simultaneously Meshing with the two driven gears 6, the interior of the mixing drum 3 is provided with a vertically arranged stirring rod 8 through a first bearing for rotation. The stirring rod 8 is fixedly plugged into the driving gear 7. The upper end of the stirring rod 8 is rotatably plugged into the upper side of the mixing tank 1 through a second bearing. The upper side of the mixing tank 1 is provided with a driving mechanism that can drive the stirring rod 8 to rotate. The lower end of the stirring rod 8 extends to the bottom of the interior of the mixing tank 1 and is installed with a stirring mechanism. A conical mixing hopper 9 is also fixedly provided inside the mixing drum 3, and the stirring rod 8 is movably plugged into the conical mixing hopper 9. A plurality of arc-shaped discharge ports are provided on the edge of the lower side wall of the mixing drum 3, and a pushing mechanism is also provided on the lower inner wall of the mixing drum 3. A discharge pipe 10 is provided in the middle part of the lower side of the mixing tank 1, and a control valve is provided on the discharge pipe 10. A plurality of symmetrically distributed support feet 11 are fixedly provided on the lower side of the mixing tank 1.
[0026] In one embodiment of the present invention, the driving mechanism includes a servo motor 12 , which is fixedly arranged in the middle of the upper side of the mixing tank 1 , and the output shaft of the servo motor 12 is fixedly connected to the upper end of the stirring rod 8 through a coupling.
[0027] In one embodiment of the present invention, a spiral stirring blade 13 is provided inside the conical mixing hopper 9. The spiral stirring blade 13 is fixedly connected to the stirring rod 8, and the spiral stirring blade 13 moves through the conical mixing hopper 9, so that the by-products and epoxy resin on the conical mixing hopper 9 can fall smoothly and perform effective preliminary mixing during the falling process.
[0028] In one embodiment of the present invention: the pushing mechanism includes two arc-shaped pushing rods 14, one end of each of the two arc-shaped pushing rods 14 is fixedly connected to the rod wall of the stirring rod 8, and the two arc-shaped pushing rods 14 are symmetrical about the center line of the stirring rod 8, and the lower side of each arc-shaped pushing rod 14 is in contact with the lower inner wall of the mixing barrel 3 and is slidingly arranged. The two arc-shaped pushing rods 14 can rotate with the stirring rod 8 and push the mixed material on the lower inner wall of the mixing barrel 3, which not only improves the mixing effect, but also can use centrifugal force to make the mixed material fall downward through multiple arc-shaped discharge ports.
[0029] In one embodiment of the present invention, the stirring mechanism includes a plurality of stirring blades 15 , which are all located below the mixing barrel 3 and fixedly connected to the wall of the stirring rod 8 , and can stir and mix the preliminary mixture that falls into the lower part of the mixing tank 1 .
[0030] In one embodiment of the present invention, the lower portion of the circumferential side wall of the mixing tank 1 is tapered to facilitate discharging of the completely mixed product.
[0031] Working principle:
[0032] First, when in use, the by-product of TGIC is placed in one of the feed hoppers 2, and the epoxy resin is placed in the other feed hopper 2. The by-product and epoxy resin enter the two feed pipes 5 respectively, and the servo motor 12 is started. The servo motor 12 drives the stirring rod 8 to rotate, and the rotation of the stirring rod 8 drives the driving gear 7 to rotate. The driving gear 7 simultaneously drives the two driven gears 6 to rotate. As the two driven gears 6 rotate, the feeding holes on the two driven gears 6 can be circulated in sequence and aligned with the two feed pipes 5 to be connected, so that the by-products and epoxy resin in the two feed pipes 5 will be intermittently fed into the mixing barrel 3. The entering by-products and epoxy resin will fall on the conical mixing hopper 9 and are preliminarily mixed when falling. Then, they fall into the lower part of the mixing tank 1 under the action of the pushing mechanism, and finally, all the mixing is completed under the stirring of the stirring mechanism. At this point, the entire workflow ends.
[0033] The above-mentioned front, back, left, right, up and down are all based on the Figure 1 As a benchmark, according to the person's observation perspective, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.
[0034] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the scope of protection of the present invention.
[0035] It should be noted that the equipment structure and drawings of the present invention mainly describe the principle of the present invention. In terms of the technology of the design principle, the settings of the device's power mechanism, power supply system and control system are not fully described. On the premise that those skilled in the art understand the principle of the above-mentioned utility model, they can clearly know the details of its power mechanism, power supply system and control system. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by those skilled in the art.
[0036] The standard parts used can be purchased from the market and can be customized according to the description in the specification and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the components known to technical personnel in this field, their structures and principles can be known to these technical personnel through technical manuals or through conventional experimental methods.
[0037] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments.
[0038] For those skilled in the art, it is possible to make various changes, modifications, substitutions and variations to these embodiments without departing from the principles and spirit of the present invention, and they still fall within the scope of protection of the present invention.
Claims
1. A TGIC by-product processing and synthesis device, comprising a mixing tank (1), characterized in that: The upper end of the mixing tank (1) is fixed with two symmetrically distributed feed hoppers (2), and a vertically arranged mixing drum (3) is fixedly arranged inside the mixing tank (1) through a plurality of fixing rods (4). The lower ends of the two feed hoppers (2) are respectively connected to the left and right sides of the upper end of the mixing drum (3) through a conical feed pipe (5). The upper inner wall of the mixing drum (3) is provided with a driven gear (6) which is rotated by two rotating shafts. The two driven gears (6) are symmetrically distributed on the left and right, and the upper sides of the two driven gears (6) are tightly abutted against the upper inner wall of the mixing drum (3) and are slidably arranged. The upper surface of each driven gear (6) is provided with a plurality of feed holes evenly distributed in an annular shape, and each feed hole can be communicated with the lower end of the feed pipe (5). A driving gear (7) is provided between the two driven gears (6), and the driving gear (7) is meshed with the two driven gears (6) at the same time. ) is provided with a vertical stirring rod (8) rotatably arranged inside the mixing tank (1) through a first bearing, the stirring rod (8) is fixedly plugged into the driving gear (7), the upper end of the stirring rod (8) is rotatably plugged into the upper side of the mixing tank (1) through a second bearing, the upper side of the mixing tank (1) is provided with a driving mechanism that can drive the stirring rod (8) to rotate, the lower end of the stirring rod (8) extends to the lower part of the mixing tank (1) and is installed with a stirring mechanism, a conical mixing hopper (9) is also fixedly provided inside the mixing drum (3), the stirring rod (8) is movably plugged into the conical mixing hopper (9), a plurality of arc-shaped discharge ports are provided on the edge of the lower side wall of the mixing drum (3), and a pushing mechanism is also provided on the lower inner side wall of the mixing drum (3), a discharge pipe (10) is provided in the middle of the lower side of the mixing tank (1), a control valve is provided on the discharge pipe (10), and a plurality of symmetrically distributed supporting legs (11) are fixedly provided on the lower side of the mixing tank (1).
2. The TGIC byproduct processing and synthesis device according to claim 1, characterized in that: The driving mechanism comprises a servo motor (12), which is fixedly arranged at the middle of the upper side of the mixing tank (1), and the output shaft of the servo motor (12) is fixedly connected to the upper end of the stirring rod (8) through a coupling.
3. The TGIC byproduct processing and synthesis device according to claim 1, characterized in that: A spiral stirring blade (13) is provided inside the conical mixing hopper (9). The spiral stirring blade (13) is fixedly plugged into the stirring rod (8), and the spiral stirring blade (13) moves through the conical mixing hopper (9).
4. The TGIC byproduct processing and synthesis device according to claim 1, characterized in that: The pushing mechanism comprises two arc-shaped pushing rods (14), one end of each of the arc-shaped pushing rods (14) is fixedly connected to the rod wall of the stirring rod (8), and the two arc-shaped pushing rods (14) are symmetrical about the center line of the stirring rod (8), and the lower side of each arc-shaped pushing rod (14) contacts the lower inner wall of the mixing barrel (3) and is slidably arranged.
5. The TGIC by-product processing and synthesis device according to claim 1, characterized in that: The stirring mechanism comprises a plurality of stirring blades (15), and the plurality of stirring blades (15) are all located below the mixing barrel (3) and fixedly connected to the rod wall of the stirring rod (8).
6. The TGIC byproduct processing and synthesis device according to claim 1, characterized in that: The lower portion of the circumferential side wall of the mixing tank (1) is arranged in a conical shape.