Small product integration tool disc
By designing an adjustable tooling tray mechanism, the problem of angle and height fixed during use of small product integrated tooling trays is solved, and the automation production efficiency and product consistency are improved.
Patent Information
- Application Number
- CN202422329686.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-09-23
AI Technical Summary
The height and angle of the existing small-scale integrated tool trays are fixed during use, resulting in the need of staff to repeatedly adjust the position, which is inefficient, and cannot be produced on the automatic assembly line, and manual spraying efficiency is low.
A small product integrated tool tray including a support plate, an adjustment mechanism, an installation mechanism and a protective mechanism is designed. The angle and height can be adjusted through the adjustment mechanism, and combined with the spring's telescopic reset function, improves automation production efficiency and product consistency.
The angle and height of the tooling plates are adjustable, which improves the automatic spraying efficiency by 10 times, and the product consistency and uniformity are transformed into automatic production of 5 sets of manual spraying into 50 discs.
Smart Images

Figure CN223234124U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spraying, in particular to a small product integrated tooling tray. Background Art
[0002] Spraying is a coating method that uses a spray gun or disc atomizer to disperse the material into uniform, fine droplets using pressure or centrifugal force, and then applies it to the surface of the object being coated. It can be divided into air spray, airless spray, electrostatic spray, and various derivatives of the above basic spray methods, such as high-flow, low-pressure atomizing spray, thermal spray, automatic spray, and multi-group spray.
[0003] After searching, the existing patent (publication number: CN219418801U) discloses a tooling tray, which is used to position the shell of the capacitor. The side of the shell is provided with a fixing ear. The tooling tray includes a tray body, and at least two rows of mounting grooves are opened on the tray body. A plurality of shells are provided in the mounting groove along the length direction. The second side of each shell in any mounting groove is fitted on the first side of the mounting groove; wherein, any side of the end in the width direction of the mounting groove is the first side, and the side of the shell away from the fixing ear is the second side, so that the shells in the tray body can be quickly placed neatly, and the leads can be fastened and placed neatly in a certain direction. Therefore, during the glue pouring process, the mounting groove of the tray body is used for fixing. The shell will not cause the product glue pouring surface to be uneven or stick to the edge of the shell due to sideways or tilting, nor will the leads contact the surface of the leads during glue pouring due to messy placement. The glue pouring efficiency is improved, which greatly improves the finished product appearance rate of the linear capacitor product.
[0004] However, during the use of existing small-scale product integrated tooling trays, the height and angle of the integrated tooling trays are fixed. Therefore, when it is necessary to load trays at various positions on the surface of the integrated tooling tray, the staff will need to repeatedly adjust their own positions, which will be more troublesome. In addition, small-particle products cannot be produced on automatic assembly lines. At the same time, the production method is manual glue spraying in groups of 5, which is inefficient.
[0005] Therefore, a small product integrated tooling tray is proposed to solve the above problems. Utility Model Content
[0006] (1) Technical problems solved
[0007] In response to the shortcomings of the existing technology, the utility model provides an integrated tooling tray for small products, which solves the problem mentioned in the above background technology that the height and angle of the existing integrated tooling tray for small products are fixed during use. Therefore, when it is necessary to load the tray in various directions on the surface of the integrated tooling tray, the staff will need to repeatedly adjust their own position, which will be more troublesome, and small particle products cannot be produced on an automatic assembly line. At the same time, the production method is manual glue spraying in groups of 5, which is inefficient.
[0008] (2) Technical solution
[0009] To achieve the above object, the present invention provides the following technical solution: a small product integrated tooling tray, comprising a support plate, an adjustment mechanism provided above the support plate, a mounting mechanism provided below the support plate, and a protective mechanism provided above the adjustment mechanism;
[0010] The adjustment mechanism includes a turntable, which is arranged above the support plate, a gear is provided on one side of the turntable, a rotating shaft is provided on the inner side of the gear, a handle is provided on one side of the rotating shaft, a limiting groove a is provided on the surface of the turntable, a limiting rod a is provided inside the limiting groove a, a spring a is provided below the limiting rod a, and the spring a is provided above the support plate.
[0011] As a preferred solution, a telescopic sleeve is provided above the turntable, a limiting groove b is provided on the surface of the telescopic sleeve, and a limiting rod b is provided inside the limiting groove b.
[0012] As a preferred solution, a spring b is provided on one side of the limiting rod b, a telescopic rod is provided on one side of the spring b, and a disk is provided above the telescopic rod.
[0013] As a preferred solution, a movable groove is provided on the surface of the disk body, a movable rod is provided inside the movable groove, and a storage block is provided above the movable rod.
[0014] As a preferred solution, the mounting mechanism includes a bearing, which is arranged below the support plate. A rotating block is sleeved on the outer wall of the bearing, and a limiting groove c is provided on the surface of the rotating block.
[0015] As a preferred solution, a limiting rod c is provided inside the limiting groove c, a spring c is provided on one side of the limiting rod c, and a mounting block is provided on one side of the spring c.
[0016] As a preferred solution, the protective mechanism includes a protective plate, which is arranged above the disk body, a sliding groove is provided on the inner wall surface of the protective plate, a slider is provided on the inside of the sliding groove, an extension plate is provided on the surface of the slider, a threaded groove is provided on the surface of the extension plate, and a threaded rod is provided on the inside of the threaded groove.
[0017] The utility model provides a small product integrated tooling tray. It has the following beneficial effects:
[0018] (1) The small product integrated tooling tray is provided with an adjustment mechanism. During the operation of the small product integrated tooling tray, the handle can be turned first. Under the action of the handle, the handle drives the shaft to rotate, the shaft drives the gear to rotate, the gear drives the turntable to rotate, and then the tray body can be driven to rotate, so as to avoid the angle of the integrated tooling tray being fixed. Therefore, when it is necessary to carry out tray loading work on various directions of the surface of the integrated tooling tray, the staff will need to repeatedly adjust their own position, which will be more troublesome. At the same time, the production method of manual glue spraying of 5 in a group is transformed into automatic spraying production of 50 in a tray, and the efficiency is increased by 10 times; the consistency and uniformity of the product are improved, and under the telescopic reset action of the spring a, the spring a is used to drive the limit rod a into the inner side of the limit groove a to fix the turntable.
[0019] (2) The small product integrated tooling tray is provided with an adjustment mechanism. During the operation of the small product integrated tooling tray, the telescopic rod can be pulled out from the inside of the telescopic sleeve, and under the telescopic reset action of the spring b, the spring b is used to drive the limit rod b into the inside of the limit groove b, so that the height of the telescopic rod can be adjusted and fixed, and under the action of the movable groove and the movable rod, up to 50 storage blocks can be installed. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a side view of the structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the structure of the adjustment mechanism of the utility model;
[0022] Figure 3 This is a schematic diagram of the installation mechanism structure of the utility model;
[0023] Figure 4 This is a schematic diagram of the protective mechanism structure of the utility model.
[0024] : Among them: 1. Support plate; 2. Adjustment mechanism; 201. Turntable; 202. Gear; 203. Rotating shaft; 204. Handle; 205. Limiting groove a; 206. Limiting rod a; 207. Spring a; 2011. Telescopic sleeve; 2012. Limiting groove b; 2013. Limiting rod b; 2014. Spring b; 2015. Telescopic rod; 2016. Disc body; 2017. Movable groove; 2018. Movable rod; 2019. Storage block; 3. Mounting mechanism; 301. Bearing; 302. Rotating block; 303. Limiting groove c; 304. Limiting rod c; 305. Spring c; 306. Mounting block; 4. Protection mechanism; 401. Protection plate; 402. Slide groove; 403. Sliding block; 404. Extension plate; 405. Threaded groove; 406. Threaded rod. DETAILED DESCRIPTION
[0025] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] See also Figure 1 and Figure 4 The utility model provides a technical solution: a small product integrated tooling tray, including a support plate 1, an adjustment mechanism 2 is provided above the support plate 1, a mounting mechanism 3 is provided below the support plate 1, a protective mechanism 4 is provided above the adjustment mechanism 2, the protective mechanism 4 includes a protective plate 401, the protective plate 401 is provided above the tray body 2016, a sliding groove 402 is provided on the inner wall surface of the protective plate 401, a slider 403 is provided on the inner side of the sliding groove 402, an extension plate 404 is provided on the surface of the slider 403, a threaded groove 405 is provided on the surface of the extension plate 404, and a threaded rod 406 is provided on the inner side of the threaded groove 405.
[0027] Among them: during the use of the integrated tooling tray for small products, an adjustment mechanism 2 is provided to avoid the height and angle of the integrated tooling tray being fixed during use. Therefore, when it is necessary to carry out tray loading work on various positions on the surface of the integrated tooling tray, the staff will need to repeatedly adjust their own position, which will be more troublesome, and small particle products cannot be produced on an automatic assembly line. At the same time, the production method is manual glue spraying in groups of 5, which is less efficient.
[0028] See also Figure 2, a small product integrated tooling disk, the adjustment mechanism 2 includes a turntable 201, the turntable 201 is arranged above the support plate 1, a gear 202 is arranged on one side of the turntable 201, a rotating shaft 203 is sleeved on the inner side of the gear 202, a handle 204 is arranged on one side of the rotating shaft 203, a limiting groove a205 is provided on the surface of the turntable 201, a limiting rod a206 is provided inside the limiting groove a205, a spring a207 is provided below the limiting rod a206, the spring a207 is arranged above the support plate 1, and a setting is provided above the turntable 201 There is a telescopic sleeve 2011, a limiting groove b2012 is provided on the surface of the telescopic sleeve 2011, a limiting rod b2013 is provided inside the limiting groove b2012, a spring b2014 is provided on one side of the limiting rod b2013, a telescopic rod 2015 is provided on one side of the spring b2014, a disk body 2016 is provided above the telescopic rod 2015, a movable groove 2017 is provided on the surface of the disk body 2016, a movable rod 2018 is provided inside the movable groove 2017, and a storage block 2019 is provided above the movable rod 2018.
[0029] Among them: when the small product integrated tooling tray is in use, the handle 204 can be rotated first, and under the action of the handle 204, the handle 204 is used to drive the shaft 203 to rotate, the shaft 203 drives the gear 202 to rotate, and the gear 202 drives the turntable 201 to rotate, and then the disk body 2016 can be driven to rotate, so as to avoid the angle of the integrated tooling tray being fixed. Therefore, when it is necessary to carry out the tray loading work for various directions on the surface of the integrated tooling tray, the staff will need to repeatedly adjust their position, which will be more troublesome. At the same time, the production method of 5 groups of manual glue spraying is changed to 50-plate automatic spraying production, which improves efficiency. 10 times; the consistency and uniformity of the product are improved, and under the telescopic reset action of the spring a207, the spring a207 is used to drive the limit rod a206 to enter the inner side of the limit groove a205, so that the turntable 201 can be fixed. The telescopic rod 2015 can be pulled first to pull the telescopic rod 2015 out from the inside of the telescopic sleeve 2011, and under the telescopic reset action of the spring b2014, the spring b2014 is used to drive the limit rod b2013 to enter the inner side of the limit groove b2012, so that the height of the telescopic rod 2015 can be adjusted and fixed, and under the action of the movable groove 2017 and the movable rod 2018, the storage blocks 2019 can be installed to 50.
[0030] See also Figure 3 A small product integrated tooling tray, the mounting mechanism 3 includes a bearing 301, the bearing 301 is arranged under the support plate 1, the outer wall of the bearing 301 is provided with a rotating block 302, a limiting groove c303 is provided on the surface of the rotating block 302, a limiting rod c304 is provided on the inner side of the limiting groove c303, a spring c305 is provided on one side of the limiting rod c304, and a mounting block 306 is provided on one side of the spring c305.
[0031] Among them: during the operation and use of the small product integrated tooling tray, an installation mechanism 3 is provided. Under the action of the bearing 301, the bearing 301 is used to drive the rotating block 302 to rotate, and under the telescopic reset action of the spring c305, the spring c305 is used to drive the limiting rod c304 into the inner side of the limiting groove c303, so that the installation block 306 can be installed.
[0032] The working principle of the present invention is as follows: when the small product integrated tooling tray is in use, the handle 204 can be rotated first, and under the action of the handle 204, the handle 204 is used to drive the shaft 203 to rotate, and the shaft 203 drives the gear 202 to rotate, and the gear 202 drives the turntable 201 to rotate, and then the disk body 2016 can be driven to rotate, so as to avoid the angle of the integrated tooling tray being fixed. Therefore, when it is necessary to carry out the tray loading work for various directions on the surface of the integrated tooling tray, the staff will need to repeatedly adjust their own position, which will be more troublesome. At the same time, the production mode of manual glue spraying of 5 in a group is transformed into automatic spraying production of 50 in a tray, and the efficiency is increased by 10 times; the consistency and uniformity of the product are improved, and under the telescopic reset action of the spring a207, the spring a207 is used to drive the limit rod a206 enters the inner side of the limiting groove a205, and the turntable 201 can be fixed. The telescopic rod 2015 can be pulled first to pull the telescopic rod 2015 out from the inside of the telescopic sleeve 2011, and under the telescopic reset action of the spring b2014, the spring b2014 is used to drive the limiting rod b2013 to enter the inner side of the limiting groove b2012, and the height of the telescopic rod 2015 can be adjusted and fixed, and under the action of the movable groove 2017 and the movable rod 2018, the storage blocks 2019 can be installed to 50. Secondly, by providing an installation mechanism 3, under the action of the bearing 301, the bearing 301 is used to drive the rotating block 302 to rotate, and under the telescopic reset action of the spring c305, the spring c305 is used to drive the limiting rod c304 to enter the inner side of the limiting groove c303, and the installation block 306 can be installed.
[0033] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A small product integrated tooling tray, comprising a support plate (1), characterized in that: An adjusting mechanism (2) is provided above the support plate (1), a mounting mechanism (3) is provided below the support plate (1), and a protective mechanism (4) is provided above the adjusting mechanism (2); The adjustment mechanism (2) comprises a rotating disk (201), the rotating disk (201) being arranged above the support plate (1), a gear (202) being arranged on one side of the rotating disk (201), a rotating shaft (203) being sleeved on the inner side of the gear (202), a handle (204) being arranged on one side of the rotating shaft (203), a limiting groove a (205) being provided on the surface of the rotating disk (201), a limiting rod a (206) being arranged inside the limiting groove a (205), a spring a (207) being arranged below the limiting rod a (206), and the spring a (207) being arranged above the support plate (1).
2. The small product integrated tooling tray according to claim 1, characterized in that: A telescopic sleeve (2011) is provided above the rotating disc (201), a limiting groove b (2012) is provided on the surface of the telescopic sleeve (2011), and a limiting rod b (2013) is provided inside the limiting groove b (2012).
3. The small product integrated tooling tray according to claim 2, characterized in that: A spring b (2014) is provided on one side of the limiting rod b (2013), a telescopic rod (2015) is provided on one side of the spring b (2014), and a disk (2016) is provided above the telescopic rod (2015).
4. The small product integrated tooling tray according to claim 3, characterized in that: A movable groove (2017) is provided on the surface of the disk body (2016), a movable rod (2018) is provided inside the movable groove (2017), and a storage block (2019) is provided above the movable rod (2018).
5. The small product integrated tooling tray according to claim 1, characterized in that: The mounting mechanism (3) comprises a bearing (301), the bearing (301) being arranged below the support plate (1), a rotating block (302) being sleeved on the outer wall of the bearing (301), and a limiting groove c (303) being provided on the surface of the rotating block (302).
6. The small product integrated tooling tray according to claim 5, characterized in that: A limiting rod c (304) is provided inside the limiting groove c (303), a spring c (305) is provided on one side of the limiting rod c (304), and a mounting block (306) is provided on one side of the spring c (305).
7. The small product integrated tooling tray according to claim 1, characterized in that: The protection mechanism (4) comprises a protection plate (401), the protection plate (401) being arranged above the disk body (2016), a sliding groove (402) being provided on the inner wall surface of the protection plate (401), a slider (403) being provided inside the sliding groove (402), an extension plate (404) being provided on the surface of the slider (403), a threaded groove (405) being provided on the surface of the extension plate (404), and a threaded rod (406) being provided inside the threaded groove (405).
Citation Information
Patent Citations
Tool disc
CN219418801U