Semi-automatic gluing machine

By designing a semi-automatic glue-on machine, the lift seat is used to simulate manual glue-on action to achieve automatic glue-on application, solving the problems of high labor intensity and low efficiency of manual glue-on application, and improving the quality and efficiency of glue-on application.

CN223234282UActive Publication Date: 2025-08-19陈小兵
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Patent Information

Application Number
CN202422369803.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-08-19
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

In existing screen printing, the glueing process of screen plates relies on manual operation, has high labor intensity, unstable glue coating quality and low production efficiency.

Method used

A semi-automatic glue-loading machine is designed, including a frame, a screen plate positioning assembly and two glue-loading mechanisms. By driving the lifting seat to simultaneously lift and lower, it simulates manual glue-loading action to achieve automatic glue-loading.

Benefits of technology

It reduces the intensity of manual labor, improves the efficiency of glue coating, ensures the quality of glue coating, and reduces labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a semi-automatic gluing machine. The semi-automatic gluing machine comprises a rack, a screen printing plate positioning assembly, a first gluing mechanism and a second gluing assembly, the screen printing plate positioning assembly comprises an upper positioning seat and a lower positioning seat; the first gluing mechanism is located on one side of the left side and the right side of the lower positioning base and comprises a first lifting base, a first collision rod, a first lifting rod, a first scraper, a first elastic piece and a first driving piece. The second gluing mechanism comprises a sliding base, a limiting rod, a second lifting base, a second collision rod, a second lifting rod, a second scraper, a second elastic piece, a second driving piece and a third driving piece. According to the device, the arm lifting gluing action during manual gluing is simulated mainly by driving the two lifting seats to synchronously lift for gluing, so that manual silk screen gluing is changed into automatic silk screen gluing, the labor intensity of workers can be reduced, the labor cost is reduced, the gluing efficiency is improved, and the gluing quality is ensured.
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Description

Technical Field

[0001] The utility model relates to the field of screen printing, in particular to a semi-automatic gluing machine. Background Art

[0002] Coating the screen with photosensitive adhesive is a crucial step in the screen printing process. This adhesive forms a film on the screen. During exposure, the adhesive hardens in the image area, while the developer dissolves the adhesive in the non-image area, creating the desired image channels on the screen. Furthermore, the hardened adhesive layer can withstand repeated scraping from the squeegee, increasing the screen's print life and extending its lifespan.

[0003] The current screen printing gluing process generally relies on manual gluing, which is labor-intensive, has unstable gluing quality, uneven glue surface thickness, and low production efficiency. Therefore, improvements are needed. Utility Model Content

[0004] The present invention aims to solve at least one of the technical problems in the prior art. To this end, an object of the present invention is to provide a semi-automatic gluing machine.

[0005] The technical solution of the utility model is as follows: A semi-automatic gluing machine, characterized by comprising: a frame, a screen plate positioning assembly, a first gluing mechanism and a second gluing assembly;

[0006] The screen plate positioning assembly includes an upper positioning seat and a lower positioning seat, the upper positioning seat and the lower positioning seat are arranged on the frame one above the other, and the screen plate is placed vertically between the upper positioning seat and the lower positioning seat;

[0007] The first gluing mechanism is located on one of the left and right sides of the lower positioning seat, and the first gluing mechanism includes a first lifting seat, a first striker, a first lifting rod, a first scraper, a first elastic member and a first driving member;

[0008] The first lifting seat is slidably mounted on the frame, the first driving member is connected to the first lifting seat, the first scraper is an inclined scraper with one end high and the other end low, the upper end of the first scraper is movably connected to the first lifting seat, the lower end of the first scraper is a blade end for discharging photosensitive adhesive, and the blade end of the first scraper faces the screen;

[0009] The first striker is slidably mounted on the first lifting seat, the first elastic member is disposed between the first striker and the first lifting seat, and the first lifting rod is fixedly mounted on the first striker and supported below the first scraper.

[0010] The second gluing mechanism is located on the other side of the left and right sides of the lower positioning seat, and the second gluing mechanism includes a sliding seat, a limiting rod, a second lifting seat, a second striker rod, a second lifting rod, a second scraper, a second elastic member, a second driving member and a third driving member;

[0011] The slide is slidably mounted on the frame, the second driving member is connected to the slide, and a push rod is provided on a side of the slide close to the screen, the push rod being used to push the screen so that the screen rests against the upper positioning seat and the lower positioning seat respectively.

[0012] The second lifting seat is slidably mounted on the slide seat, the third driving member is connected to the second lifting seat, the second scraper is an inclined scraper with one end high and the other end low, the upper end of the second scraper is movably connected to the second lifting seat, the lower end of the second scraper is a blade end for discharging photosensitive adhesive, and the blade end of the second scraper faces the screen;

[0013] The second striker rod is slidably arranged on the second lifting seat, the second elastic member is arranged between the second striker rod and the second lifting seat, and the second lifting rod is fixed on the second striker rod and supported below the second scraper.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0015] This device mainly simulates the arm lifting and gluing action during manual gluing by driving two lifting seats to lift and apply glue synchronously, thereby changing manual silk screen gluing to automatic silk screen gluing, thereby reducing manual labor intensity, reducing labor costs, improving gluing efficiency, and ensuring gluing quality.

[0016] Additional aspects and advantages of the present invention will be given in part in the following description and will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative work:

[0018] Figure 1 It is a schematic diagram of the utility model;

[0019] Figure 2 This is a schematic diagram of the use state of the utility model;

[0020] Figure 3 It is a schematic diagram of the changes when the first scraper of the utility model starts to apply glue.

[0021] Reference numerals:

[0022] 1. Frame; 2. Upper positioning seat; 3. Lower positioning seat; 4. First lifting seat; 5. First striker; 6. First lifting rod; 7. First scraper; 8. First elastic member; 9. First driving member; 10. Gasket; 11. Sliding seat; 12. Limiting rod; 13. Second lifting seat; 14. Second striker; 15. Second lifting rod; 16. Second scraper; 17. Second driving member; 18. Third driving member. DETAILED DESCRIPTION

[0023] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention.

[0024] The following describes in detail embodiments of the present invention, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "inner", "outer", "vertical", "circumferential" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be understood as limiting the present invention.

[0025] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integral connection; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; or internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0026] In the description of this utility model, "first feature" or "second feature" may include one or more of these features. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the number of technical features being described. Therefore, features specified as "first" or "second" may explicitly or implicitly include one or more of these features.

[0027] like Figure 1-Figure 3 The semi-automatic gluing machine shown includes: a frame 1, a screen plate positioning component, a first gluing mechanism and a second gluing component.

[0028] like Figure 1 As shown, the screen plate positioning assembly includes an upper positioning seat 2 and a lower positioning seat 3, which are arranged on the frame 1 one above and one below the other, and the screen plate is placed vertically between the upper positioning seat 2 and the lower positioning seat 3.

[0029] The first gluing mechanism is located on one of the left and right sides of the lower positioning seat 3 , and includes a first lifting seat 4 , a first striker 5 , a first lifting rod 6 , a first scraper 7 , a first elastic member 8 and a first driving member 9 .

[0030] The first lifting seat 4 can be slidably arranged on the frame 1 up and down, the first driving member 9 is connected to the first lifting seat 4, the first scraper 7 is an inclined scraper with one end high and the other end low, the high end of the first scraper 7 is movably connected to the first lifting seat 4, the low end of the first scraper 7 is a blade end that can flow out the photosensitive adhesive, and the blade end of the first scraper 7 faces the screen; the first striker 5 can be slidably arranged on the first lifting seat 4 left and right, and a first elastic member 8 is provided between the first striker 5 and the first lifting seat 4, and the first lifting rod 6 is fixedly arranged on the first striker 5 and supported below the first scraper 7.

[0031] The second gluing mechanism is located on the other side of the left and right sides of the lower positioning seat 3, and the second gluing mechanism includes a slide 11, a limit rod 12, a second lifting seat 13, a second collision rod 14, a second lifting rod 15, a second scraper 16, a second elastic member, a second driving member 17 and a third driving member 18.

[0032] The slide 11 can be slid left and right on the frame 1, and the second driving member 17 is connected to the slide 11. A push rod is provided on the side of the slide 11 close to the screen, which is used to push the screen so that the screen is respectively against the upper positioning seat 2 and the lower positioning seat 3.

[0033] The second lifting seat 13 can be slidably mounted on the slide 11 up and down, the third driving member 18 is connected to the second lifting seat 13, the second scraper 16 is an inclined scraper with one end high and the other end low, the high end of the second scraper 16 is movably connected to the second lifting seat 13, the low end of the second scraper 16 is a blade end that can flow out the photosensitive adhesive, and the blade end of the second scraper 16 faces the screen; the second striker 14 is slidably arranged on the second lifting seat 13 left and right, a second elastic member is provided between the second striker 14 and the second lifting seat 13, and the second lifting rod 15 is fixedly arranged on the second striker 14 and supported below the second scraper 16.

[0034] In specific settings, such as Figure 1 and Figure 2 As shown, the first gluing mechanism is located on the left, the second gluing mechanism is located on the right, and the first driving member 9, the second driving member 17 and the third driving member 18 are all cylinders.

[0035] A control box is provided on the left side of the frame 1, which integrates air pressure system components such as a pressure gauge and a pressure regulating valve. The pressure regulating valve is provided with an air inlet pipe and an air outlet pipe. The air inlet pipe is directly connected to the factory's air pump. There are two air outlet pipes, one of which is connected to the second drive member 17 for controlling the left and right movement of the slide 11, and the other is connected to the first drive member 9 and the third drive member 18 for controlling the synchronous up and down movement of the two lifting seats.

[0036] Of course, in addition to pneumatic drive, electric, hydraulic drive and other forms can also be used, and there is no restriction on this here.

[0037] The upper and lower positioning seats are used to position the screen. The lower positioning seat 3 is an L-shaped positioning seat with an opening that extends to the right. The limiting rod 12 is located on the L-shaped opening side of the lower positioning seat 3. When the limiting rod 12 moves leftward with the slide 11, the limiting rod 12 pushes the screen so that the lower end of the screen abuts against the lower positioning seat 3 and the upper end abuts against the upper positioning seat 2, thereby firmly limiting the screen.

[0038] like Figure 2 and Figure 3 The first scraper 7 and the second scraper 16 are both provided with a holding groove for holding the photosensitive adhesive. When the first scraper 7 and the second scraper 16 swing downward under the action of gravity, the photosensitive adhesive can flow out from the blade ends of the two scrapers.

[0039] The working process of this device is as follows:

[0040] 1. Positioning the screen

[0041] like Figure 1 and Figure 2As shown, the screen is placed vertically between the upper and lower positioning seats, and then the second driving member 17 is controlled to drive the slide 11 to move to the left. At this time, the limiting rod 12 will move to the left and push the screen to abut against the upper and lower positioning seats, thereby achieving a firm limit on the screen.

[0042] 2. Coating photosensitive adhesive

[0043] When the slide 11 moves to the left, the second impact rod 14 will also move with it. When the silk screen is positioned, the second impact rod 14 will collide with the first impact rod 5, and then the two impact rods will squeeze the elastic parts on the impact rods and retreat synchronously. When the two impact rods retreat, they will drive their respective lifting rods to retreat. When the lifting rods retreat, the two scrapers lose their support and will swing downward, causing their respective blade ends to move downward, and the photosensitive glue will flow out. The photosensitive glue will adhere to both sides of the silk screen.

[0044] Then, the first driving member 9 and the second driving member 17 are controlled to work, so that the first lifting seat 4 and the second lifting seat 13 move upward synchronously until they reach the top of the screen, thereby achieving gluing on both sides of the screen.

[0045] 3. Device reset

[0046] When the gluing of the silk screen is completed, the second driving member 17 is controlled to drive the slide 11 to move to the right and reset. At this time, the limit rod 12 no longer squeezes the silk screen, and the two impact rods will also separate and disconnect. The elastic member will drive each impact rod to reset. After the impact rod is reset, the ladder lifting rod will also reset and rest against the corresponding scraper again. The scraper will swing upward and the photosensitive glue will stop flowing out.

[0047] Finally, the first driving member 9 and the second driving member 17 are controlled to work, so that the first lifting seat 4 and the second lifting seat 13 are synchronously moved downward and reset, and the entire gluing process is completed.

[0048] In actual application, the end of the first impact rod 5 or the second impact rod 14 close to the screen can be shortened by a certain length compared to the corresponding end of the other impact rod, and then a gasket 10 can be removably set here. In this way, by setting gaskets 10 of different thicknesses, it can be used for gluing screens with different glue coating thicknesses.

[0049] To sum up, this device mainly simulates the arm lifting and gluing action during manual gluing by driving two lifting seats to lift and apply glue synchronously, thereby changing manual silk screen gluing to automatic silk screen gluing, thereby reducing manual labor intensity, reducing labor costs, improving gluing efficiency, and ensuring gluing quality.

[0050] Although some embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and variations to these embodiments without departing from the principles and purpose of the present invention are all within the scope of protection of the claims of the present invention.

Claims

1. A semi-automatic gluing machine, characterized in that: include: A frame, a screen plate positioning assembly, a first gluing mechanism and a second gluing assembly; The screen plate positioning assembly includes an upper positioning seat and a lower positioning seat, the upper positioning seat and the lower positioning seat are arranged on the frame one above the other, and the screen plate is placed vertically between the upper positioning seat and the lower positioning seat; The first gluing mechanism is located on one of the left and right sides of the lower positioning seat, and the first gluing mechanism includes a first lifting seat, a first striker, a first lifting rod, a first scraper, a first elastic member and a first driving member; The first lifting seat is slidably mounted on the frame, the first driving member is connected to the first lifting seat, the first scraper is an inclined scraper with one end high and the other end low, the upper end of the first scraper is movably connected to the first lifting seat, the lower end of the first scraper is a blade end for discharging photosensitive adhesive, and the blade end of the first scraper faces the screen; The first striker is slidably mounted on the first lifting seat, the first elastic member is disposed between the first striker and the first lifting seat, and the first lifting rod is fixedly mounted on the first striker and supported below the first scraper. The second gluing mechanism is located on the other side of the left and right sides of the lower positioning seat, and the second gluing mechanism includes a sliding seat, a limiting rod, a second lifting seat, a second striker rod, a second lifting rod, a second scraper, a second elastic member, a second driving member and a third driving member; The slide is slidably mounted on the frame, the second driving member is connected to the slide, and a push rod is provided on a side of the slide close to the screen, the push rod being used to push the screen so that the screen rests against the upper positioning seat and the lower positioning seat respectively. The second lifting seat is slidably mounted on the slide seat, the third driving member is connected to the second lifting seat, the second scraper is an inclined scraper with one end high and the other end low, the upper end of the second scraper is movably connected to the second lifting seat, the lower end of the second scraper is a blade end for discharging photosensitive adhesive, and the blade end of the second scraper faces the screen; The second striker rod is slidably arranged on the second lifting seat, the second elastic member is arranged between the second striker rod and the second lifting seat, and the second lifting rod is fixed on the second striker rod and supported below the second scraper.

2. The semi-automatic gluing machine according to claim 1, characterized in that: A gasket is detachably provided on one end of the first striker or the second striker close to the screen plate.

3. The semi-automatic gluing machine according to claim 1, characterized in that: The first driving member, the second driving member and the third driving member are all cylinders.

4. The semi-automatic gluing machine according to claim 1, characterized in that: The first scraper and the second scraper are both provided with a holding groove for holding photosensitive adhesive.

5. The semi-automatic gluing machine according to claim 1, characterized in that: The lower positioning seat is an L-shaped positioning seat, and the limiting rod is located at the L-shaped opening side of the lower positioning seat.