Ceramic tile surface dust removal device
Through the combination of gear rack and rack and hydraulic system, the problem of the dust removal device on the surface of the tiles cannot be clamped, and the stable fixation and efficient cleaning of the tiles are achieved, ensuring uniform cleaning of the tiles surface.
Patent Information
- Application Number
- CN202422412510.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-09-30
AI Technical Summary
The existing tiles surface dust removal device cannot effectively clamp the tiles, resulting in frequent movement or swing during cleaning, reducing efficiency and quality.
The gear rack structure and hydraulic system are adopted. The gear drives the rack plates to move through the motor, the plywood clamps the tiles, and the surface of the tiles is cleaned by the cylinder and hydraulic cylinder drive cleaning brush.
It realizes effective clamping and fixing of ceramic tiles, reduces movement and shaking, improves cleaning efficiency, and ensures that the surface of the ceramic tiles is evenly clean and covers a wider area.
Smart Images
Figure CN223234483U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tile dust removal, in particular to a tile surface dust removal device. Background Art
[0002] Ceramic tiles are a common building material, typically made from clay, quartz, minerals, and other natural materials fired at high temperatures. While they are known for their hardness, wear resistance, chemical resistance, ease of cleaning, and resistance to contamination, dust and dirt on their surfaces can adhere to and form stains. If left untouched for extended periods, these stains can penetrate the surface, affecting its texture and appearance. Therefore, a device for removing dust from tile surfaces is essential.
[0003] When an existing tile surface dust removal device is in use, the dust on the tile surface is sucked into the inner cavity of the dust box through the input end of the fan through the dust suction pipe and the trumpet pipe. Subsequently, the water in the water tank inner cavity is sucked in through the input end of the submersible pump, and then the output end of the submersible pump sprays the water onto the tile surface for cleaning through the water pipe and the nozzle. Finally, the brush is driven to rotate by the output end of the rotating motor, and the brush is driven to move downward by the extension of the cylinder to clean the surface of the tile. Through the cooperation of the above structures, the problems of the existing tile surface dust removal device having a single function, unsatisfactory dust removal effect, and only using a single dust suction method, which cannot completely remove the dust and is inconvenient for people to use are solved.
[0004] However, this method cannot clamp and fix the tiles when used. If the tiles cannot be effectively clamped, the cleaning device will move or swing frequently during the cleaning process, resulting in low work efficiency, which will not only increase cleaning time and cost, but also reduce the cleaning effect and quality. Utility Model Content
[0005] In order to make up for the above deficiencies, the utility model provides a ceramic tile surface dust removal device, which aims to improve the problem that the ceramic tile surface dust removal device in the prior art cannot clamp and fix the ceramic tiles.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a ceramic tile surface dust removal device, comprising a frame, the bottom of the frame is fixedly connected to a mounting seat, the interior of the frame is fixedly connected to a pad, the upper part of the pad is fixedly connected to a motor, the output end of the motor is fixedly connected to a gear, both sides of the gear are meshedly connected to rack plates, the ends of the two rack plates away from each other are fixedly connected to a connecting rod, one side of the rack plate is fixedly connected to a limiting assembly, the opposite ends of the two connecting rods are fixedly connected to a splint, a conveyor belt is provided inside the frame, and the two splints are slidably connected to the upper part of the conveyor belt.
[0007] Furthermore, a protective cover is fixedly connected to the upper part of the frame, a mounting plate is fixedly connected to one side of the protective cover, a cylinder is fixedly connected to the right part of the mounting plate, an output end of the cylinder is fixedly connected to a support plate, a hydraulic cylinder is fixedly connected to the upper part of the support plate, an output end of the hydraulic cylinder is fixedly connected to a fixed frame, and a cleaning brush is rotatably connected to the inside of the fixed frame.
[0008] Furthermore, the limiting assembly includes a slider, which is fixedly connected to one side of the rack plate, and the slider is slidably connected to the outside of the slide rod, and the slide rod is fixedly connected to both sides of the inside of the mounting seat.
[0009] Furthermore, a buffer spring is sleeved on the outside of the slide rod, one end of the buffer spring is fixedly connected to the inside of the mounting seat, and the other end of the buffer spring is fixedly connected to the slider.
[0010] Furthermore, both sides of the interior of the protective cover are fixedly connected with fixed rods, the interior of the fixed rods is fixedly connected with a compression spring, and the other end of the compression spring is fixedly connected with a movable rod.
[0011] Furthermore, the other end of the movable rod is fixedly connected to a clamping plate, and the movable rod is slidably connected to the inside of the fixed rod.
[0012] Furthermore, positioning blocks are fixedly connected to both sides of the inner bottom of the protective cover, and sliding rails are provided on both sides of the inner portion of the positioning blocks.
[0013] Furthermore, both sides of the interior of the support plate are slidably connected with guide rods, the bottom of the guide rods is fixedly connected with a fixing frame, and both sides of the upper part of the support plate are fixedly connected with mounting frames.
[0014] Furthermore, the other end of the mounting frame is fixedly connected to a pulley, and the pulley is slidably connected to the inside of the slide rail.
[0015] The utility model has the following beneficial effects:
[0016] 1. In the utility model, the motor drives the gear to rotate, the gear drives the rack plate to move, the rack plate drives the connecting rod to move, and then drives the clamping plate to move. The two clamping plates are close to each other and clamp the tiles, thereby reducing the movement and shaking of the tiles during the dust removal process and improving work efficiency.
[0017] 2. In the present invention, the support plate is pushed to move by starting the cylinder, and the support plate drives the hydraulic cylinder and the fixed frame to move. The hydraulic cylinder is started so that its output end pushes the fixed frame and the cleaning brush downward. The cleaning brush contacts the surface of the tile and moves back and forth to clean it, effectively removing dust, ensuring that the tile surface is evenly cleaned, and covering a wider area. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a front perspective view of a tile surface dust removal device proposed by the utility model;
[0019] Figure 2 This is a left-side stereoscopic diagram of a tile surface dust removal device proposed by the present invention;
[0020] Figure 3 This is a right side perspective view of a tile surface dust removal device proposed by the utility model;
[0021] Figure 4 This is a cross-sectional view of a protective cover of a tile surface dust removal device proposed in the utility model;
[0022] Figure 5 This is a schematic diagram of the internal structure of a mounting base for a tile surface dust removal device proposed in the present invention;
[0023] Figure 6 This is a schematic diagram of the internal structure of a fixing rod of a tile surface dust removal device proposed by the utility model.
[0024] Legend:
[0025] 1. Frame; 2. Conveyor belt; 3. Protective cover; 4. Mounting seat; 5. Pad; 6. Motor; 7. Gear; 8. Rack plate; 9. Slider; 10. Slide bar; 11. Buffer spring; 12. Connecting support rod; 13. Clamp; 14. Fixed rod; 15. Compression spring; 16. Movable rod; 17. Mounting plate; 18. Cylinder; 19. Support plate; 20. Hydraulic cylinder; 21. Fixed frame; 22. Cleaning brush; 23. Positioning block; 24. Mounting frame; 25. Pulley; 26. Slide rail; 27. Guide rod. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] Reference Figure 1 、 Figure 5 and Figure 6The utility model provides an embodiment: a tile surface dust removal device, including a frame 1, the bottom of the frame 1 is fixedly connected to the mounting base 4, the interior of the frame 1 is fixedly connected to a pad 5, the upper part of the pad 5 is fixedly connected to a motor 6, the output end of the motor 6 is fixedly connected to a gear 7, both sides of the gear 7 are meshed with rack plates 8, the ends of the two rack plates 8 away from each other are fixedly connected to a connecting rod 12, one side of the rack plate 8 is fixedly connected to a limiting assembly, the limiting assembly includes a slider 9, the slider 9 is fixedly connected to one side of the rack plate 8, the slider 9 is slidably connected to the outside of the slide rod 10, the slide rod 10 is fixedly connected to both sides of the interior of the mounting base 4, and the slide A buffer spring 11 is sleeved on the outside of the rod 10, one end of the buffer spring 11 is fixedly connected to the inside of the mounting seat 4, the other end of the buffer spring 11 is fixedly connected to the slider 9, the opposite ends of the two connecting rods 12 are fixedly connected to the splint 13, a conveyor belt 2 is provided inside the frame 1, the two splints 13 are slidably connected to the upper part of the conveyor belt 2, the inside of the protective cover 3 is fixedly connected to the fixed rod 14 on both sides, the inside of the fixed rod 14 is fixedly connected to the compression spring 15, the other end of the compression spring 15 is fixedly connected to the movable rod 16, the other end of the movable rod 16 is fixedly connected to the splint 13, and the movable rod 16 is slidably connected to the inside of the fixed rod 14.
[0028] The conveyor belt 2 is responsible for transporting the tiles smoothly. The output end of the motor 6 is closely connected with the gear 7. Once the motor 6 starts working, the gear 7 will rotate accordingly. The rotation of the gear 7 will transmit power to the rack plate 8, causing the rack plate 8 to start moving. The movement of the rack plate 8 drives the slider 9 to slide on the outside of the slide rod 10. In this process, the slider 9 will squeeze the buffer spring 11. The existence of the buffer spring 11 not only plays a buffering role, but also can ensure the smooth movement of the slider 9 to a certain extent. As the slider 9 moves, the rack plate 8 further drives the movement of the connecting support rod 12, and the connecting support rod 12 transmits power to the splint 13. At this time, the two splints 13 begin to move toward each other and gradually approach. During the movement of the splint 13, the movable rod 16 slides inside the fixed rod 14, stretching or squeezing the compression spring 15. The compression spring 15 provides the necessary elastic force for the movement of the movable rod 16, so that the two splints 13 can clamp the tiles more tightly.
[0029] Reference Figure 2-Figure 4The upper part of the frame 1 is fixedly connected to the protective cover 3, one side of the protective cover 3 is fixedly connected to the mounting plate 17, the right part of the mounting plate 17 is fixedly connected to the cylinder 18, the output end of the cylinder 18 is fixedly connected to the support plate 19, the upper part of the support plate 19 is fixedly connected to the hydraulic cylinder 20, the output end of the hydraulic cylinder 20 is fixedly connected to the fixed frame 21, the internal rotation of the fixed frame 21 is connected to the cleaning brush 22, the inner bottom of the protective cover 3 is fixedly connected to the positioning blocks 23 on both sides, the interior of the positioning blocks 23 are provided with slide rails 26, the inner sides of the support plate 19 are slidably connected to the guide rod 27, the bottom of the guide rod 27 is fixedly connected to the fixed frame 21, the upper two sides of the support plate 19 are fixedly connected to the mounting frame 24, the other end of the mounting frame 24 is fixedly connected to the pulley 25, and the pulley 25 is slidably connected to the inside of the slide rail 26.
[0030] When the tiles are clamped and fixed, the cylinder 18 is started, and the output end of the cylinder 18 will push the support plate 19 to start moving. The movement of the support plate 19 directly drives the movement of the mounting frame 24. The mounting frame 24 is equipped with a pulley 25, and the pulley 25 slides inside the slide rail 26 to ensure the stability and accuracy of the movement of the support plate 19. Under the action of the pulley 25, the support plate 19 not only moves itself, but also drives the movement of the hydraulic cylinder 20 and the fixed frame 21. The cleaning brush 22 is installed inside the fixed frame 21. As the fixed frame 21 moves, the cleaning brush 22 is cleaned. The brush 22 also moves accordingly, starting the hydraulic cylinder 20. The output end of the hydraulic cylinder 20 begins to push the fixed frame 21 and the cleaning brush 22 downward. During this process, the fixed frame 21 not only drives the cleaning brush 22 downward, but also drives the guide rod 27 to slide inside the support plate 19. The existence of the guide rod 27 not only ensures the stability of the movement of the fixed frame 21, but also ensures that the cleaning brush 22 always maintains the correct direction during the movement. When the cleaning brush 22 moves downward to a position in contact with the ceramic tile, it begins to move back and forth on the ceramic tile surface for cleaning.
[0031] Working principle: First, the tiles are transported by the conveyor belt 2. When the tiles are transported to the inside of the protective cover 3, the motor 6 is started. The output end of the motor 6 drives the gear 7 to rotate. The rotation of the gear 7 drives the meshing rack plate 8 to move. The rack plate 8 moves and drives the slider 9 to slide on the outside of the slide rod 10. When the slider 9 slides, it squeezes the buffer spring 11. Under the action of the slider 9, the rack plate 8 drives the connecting support rod 12 to move. The two connecting support rods 12 drive the splint 13 to move. When the splint 13 moves, it drives the movable rod 16 to slide inside the fixed rod 14, so that the movable rod 16 stretches or squeezes the compression spring 15. Under the action of the compression spring 15 and the movable rod 16, the two splints 13 are close to each other, clamping the tiles and fixing them, thereby achieving effective clamping and fixing of the tiles, reducing the movement and shaking of the tiles during the dust removal process, and reducing the damage caused by the movement or swinging of the tiles. The operation interruption caused helps to improve work efficiency. After the tiles are clamped, the cylinder 18 is started. The output end of the cylinder 18 pushes the support plate 19 to move. The movement of the support plate 19 drives the mounting frame 24 to move. The movement of the mounting frame 24 drives the pulley 25 to slide inside the slide rail 26. Under the action of the pulley 25, the support plate 19 drives the hydraulic cylinder 20 and the fixed frame 21 to move. The fixed frame 21 drives the cleaning brush 22 to move. The hydraulic cylinder 20 is started. The output end of the hydraulic cylinder 20 pushes the fixed frame 21 and the cleaning brush 22 to move downward. When the fixed frame 21 moves, it drives the guide rod 27 to slide inside the support plate 19. The cleaning brush 22 moves downward and contacts the tiles. It moves back and forth on the surface of the tile shop for cleaning, thereby achieving effective cleaning of the dust on the tiles, ensuring that the tile surface is evenly cleaned, and can cover a wider surface area to ensure that the entire tile surface is cleaned.
[0032] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A device for removing dust from a tile surface, comprising a frame (1), characterized in that: The bottom of the frame (1) is fixedly connected to a mounting base (4), the interior of the frame (1) is fixedly connected to a pad (5), the upper part of the pad (5) is fixedly connected to a motor (6), the output end of the motor (6) is fixedly connected to a gear (7), both sides of the gear (7) are meshedly connected to rack plates (8), the ends of the two rack plates (8) that are away from each other are fixedly connected to a connecting rod (12), one side of the rack plate (8) is fixedly connected to a limiting assembly, the opposite ends of the two connecting rods (12) are fixedly connected to a clamping plate (13), a conveyor belt (2) is provided inside the frame (1), and the two clamping plates (13) are slidably connected to the upper part of the conveyor belt (2).
2. A tile surface dust removal device according to claim 1, characterized in that: The upper part of the frame (1) is fixedly connected to a protective cover (3), one side of the protective cover (3) is fixedly connected to a mounting plate (17), the right part of the mounting plate (17) is fixedly connected to a cylinder (18), the output end of the cylinder (18) is fixedly connected to a support plate (19), the upper part of the support plate (19) is fixedly connected to a hydraulic cylinder (20), the output end of the hydraulic cylinder (20) is fixedly connected to a fixed frame (21), and a cleaning brush (22) is rotatably connected inside the fixed frame (21).
3. The device for removing dust from a tile surface according to claim 1, characterized in that: The limiting assembly includes a slider (9), the slider (9) is fixedly connected to one side of the rack plate (8), the slider (9) is slidably connected to the outside of the slide rod (10), and the slide rod (10) is fixedly connected to both sides of the inside of the mounting seat (4).
4. A tile surface dust removal device according to claim 3, characterized in that: The outer sleeve of the slide rod (10) is provided with a buffer spring (11), one end of the buffer spring (11) is fixedly connected to the inside of the mounting seat (4), and the other end of the buffer spring (11) is fixedly connected to the slider (9).
5. The device for removing dust from a tile surface according to claim 2, characterized in that: Both sides of the interior of the protective cover (3) are fixedly connected with fixed rods (14), the interior of the fixed rods (14) is fixedly connected with a compression spring (15), and the other end of the compression spring (15) is fixedly connected with a movable rod (16).
6. The device for removing dust from the surface of ceramic tiles according to claim 5, characterized in that: The other end of the movable rod (16) is fixedly connected to a clamping plate (13), and the movable rod (16) is slidably connected to the interior of the fixed rod (14).
7. The device for removing dust from a tile surface according to claim 2, characterized in that: Positioning blocks (23) are fixedly connected to both sides of the inner bottom of the protective cover (3), and slide rails (26) are provided on both sides of the interior of the positioning block (23).
8. The device for removing dust from a tile surface according to claim 2, characterized in that: Both sides of the interior of the support plate (19) are slidably connected to guide rods (27), the bottom of the guide rods (27) is fixedly connected to a fixing frame (21), and both sides of the upper part of the support plate (19) are fixedly connected to mounting frames (24).
9. The device for removing dust from the surface of ceramic tiles according to claim 8, characterized in that: The other end of the mounting frame (24) is fixedly connected to a pulley (25), and the pulley (25) is slidably connected to the inside of the slide rail (26).