Ultrasonic cleaning device for cleaning carbon material

Abstract

The utility model discloses an ultrasonic cleaning device for cleaning carbon materials, and relates to the technical field of ultrasonic cleaning of the carbon materials. The device comprises a bearing frame, a feeding table, a cleaning tank, a spraying tank, a wind cutting tank and a discharging table. A translation cross beam is transversely installed on the top of the bearing frame, a translation hanging bracket is installed on the translation cross beam, and a feeding and discharging lifting mechanism is installed on the translation hanging bracket. According to the technical scheme, the tool is simple in structure and easy to operate, manual operation is reduced, and the moving efficiency is improved; an ultrasonic vibration cleaning mode is adopted in the cleaning tank, so that the product is cleaned more thoroughly; a spraying groove and a wind cutting groove are formed, carbon dust residues and water stains on the surfaces of the products can be eliminated in one step, and the cleaning efficiency is high; the water storage tank, the centrifugal pump, the filtering tank, the pipeline and the circulating pipeline form a filtering circulating system, a settling pond does not need to be additionally built, water resources are saved, and the equipment cost is reduced.

Description

Technical Field

[0001] The utility model belongs to the technical field of ultrasonic cleaning of carbon materials, in particular to an ultrasonic cleaning device for cleaning carbon materials. Background Art

[0002] In the 1950s, carbon materials saw significant development, with the emergence of graphitized and fiberized carbon materials. The advent of carbon fibers in the 1960s ushered in a new era for carbon materials. In the 1970s, research, preparation, and application of carbon nanotubes began.

[0003] Since the 1980s, the research and application of carbon materials have been continuously expanded, and a variety of new carbon materials have emerged, such as carbon fiber composites and silicon carbide ceramics. In particular, in recent years, carbon materials have been widely used in many fields of the photovoltaic industry. However, due to the characteristics of carbon dust such as easy floating, small particles, and easy adhesion, cleaning faces the following difficulties: (1) Carbon dust floating in the air and water will cause environmental pollution; (2) Carbon dust has good conductivity and can easily cause short circuits and damage electrical equipment when it enters the interior of electrical appliances. Therefore, using a vacuum cleaner often causes equipment damage; (3) Although carbon fiber is a non-toxic material, it can easily cause skin redness and allergies. Long-term inhalation into the lungs can cause lung diseases. Therefore, manual cleaning and washing can cause harm to the human body; (4) At present, ultrasonic cleaning machines with a high degree of automation have single functions and low water resource utilization; (5) Commonly used ultrasonic cleaning machines with lifting / translation systems in society are mostly crane-driven lifting and translation, which are expensive. Therefore, in response to the above difficulties, this technical solution proposes an ultrasonic cleaning device for cleaning carbon materials. Utility Model Content

[0004] The utility model provides an ultrasonic cleaning device for cleaning carbon materials, which solves the problems of difficult loading and unloading, incomplete cleaning, low automation, short service life and low water resource utilization in the prior art.

[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0006] The utility model discloses an ultrasonic cleaning device for cleaning carbon materials, comprising a carrier frame, a loading platform transversely mounted on the carrier frame, a cleaning tank, a spray tank, an air cutting tank and a unloading platform;

[0007] A translation beam is installed horizontally on the top of the carrier frame, a translation hanger is installed on the translation beam, and a loading and unloading lifting mechanism is installed on the translation hanger;

[0008] A filtering circulation system is provided on the side of the carrier;

[0009] An electric control cabinet and an ultrasonic generator for ultrasonic cleaning of the cleaning tank are installed at the bottom of the loading platform; the loading and unloading lifting mechanism specifically adopts a cylinder structure with a hook at the bottom of the top lifting head, which is hooked and lifted with the basket carrying the cleaned carbon material products. Pulleys are provided at the bottom of both sides of the translation hanger to cooperate with the limit grooves or tracks on the translation beam for lateral movement. The translation hanger is provided with a handle or a drive motor, which can be selected for manual or electric lateral movement based on the adaptability of the scene requirements.

[0010] Furthermore, the filtration circulation system includes a water storage tank, which is connected to a centrifugal pump and a filter tank in sequence through a pipeline. Branch pipes are respectively connected to the sides of the cleaning tank and the spray tank, and the branch pipes are merged into one pipe and connected to the filter tank; water outlets are respectively opened at the bottom of the cleaning tank, the spray tank and the wind cutting tank, and the water outlets are connected to the water storage tank through a circulation pipeline;

[0011] Furthermore, the side wall of the wind-cut slot is provided with a wind-cut blowing hole, and the outside of the wind-cut blowing hole is connected to the high-pressure blowing pipeline;

[0012] Furthermore, a main pipeline switch is installed on the pipeline between the centrifugal pump and the filter tank; and a branch pipeline switch is installed on the branch pipeline.

[0013] Furthermore, the supporting frame, loading platform, cleaning tank, spray tank, wind cutting tank and unloading platform are all made of stainless steel.

[0014] Furthermore, the tabletops of the loading platform and the unloading platform are kept in the same plane as the groove surfaces of the cleaning tank, the spray tank and the wind cutting tank.

[0015] Furthermore, the sides of the cleaning trough, the spray trough and the wind cutting trough are also provided with a cleaning water outlet, and the cleaning water outlet is externally connected to a cleaning pipe with a cleaning switch.

[0016] Furthermore, the bottom of the supporting frame is provided with shock-absorbing feet.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] (1) The tooling structure is simple and easy to operate. The lifting and translation system consisting of a translation beam, a translation hanger, and a loading and unloading lifting mechanism is added to reduce manual operation and improve movement efficiency;

[0019] (2) Ultrasonic vibration cleaning is used in the cleaning tank to make the product clean more thoroughly and without dead corners;

[0020] (3) It is equipped with a spray tank and an air cutting tank, which can spray and blow the product after ultrasonic cleaning in the cleaning tank, eliminating the carbon ash residue and water stains on the surface of the product in one step, with high cleaning efficiency;

[0021] (4) The filtration circulation system is composed of a water storage tank, a centrifugal pump, a filter tank, pipes and a circulation pipe. There is no need to build an additional sedimentation tank, which not only saves water resources but also reduces equipment costs.

[0022] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0024] Figure 1 This is a schematic structural diagram of an ultrasonic cleaning device for cleaning carbon materials according to the present invention;

[0025] Figure 2 for Figure 1 Structural diagram from perspective A;

[0026] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0027] 1- centrifugal pump, 2- shock-absorbing foot, 3- ultrasonic generator, 4- electric control cabinet, 5- loading platform, 6- unloading platform, 7- translation beam, 8- cleaning tank, 9- spray tank, 10- wind cutting tank, 11- water storage tank, lifting mechanism, 13- filter tank, 14- translation hanger, 15- load frame, 16- circulation pipe, 17- wind cutting air hole, 18- cleaning pipe, 19- cleaning outlet. DETAILED DESCRIPTION

[0028] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] In the description of the present invention, it should be understood that terms such as "lateral", "top", "side", "bottom", and "outside" indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention.

[0030] See also Figure 1-2 As shown, the ultrasonic cleaning device for cleaning carbon materials of the present invention comprises a carrier 15, a loading platform 5 transversely mounted on the carrier 15, a cleaning tank 8, a spray tank 9, an air cutting tank 10 and a unloading platform 6;

[0031] A translation beam 7 is installed transversely on the top of the carrier 15, a translation hanger 14 is installed on the translation beam 7, and a loading and unloading lifting mechanism 12 is installed on the translation hanger 14;

[0032] A filtering circulation system is provided on the side of the carrier 15;

[0033] The filtration circulation system includes a water storage tank 11, which is connected to a centrifugal pump 1 and a filter tank 13 in sequence through pipes. Branch pipes are respectively connected to the sides of the cleaning tank 8 and the spray tank 9. The branch pipes are merged into one pipe and connected to the filter tank 13. Water outlets are respectively opened at the bottom of the cleaning tank 8, the spray tank 9 and the wind shear tank 10. The water outlets are connected to the water storage tank 11 through a circulation pipe 16. The side wall of the wind shear tank 10 is provided with a wind shear blowing hole 17, and the outside of the wind shear blowing hole 17 is connected to the high-pressure blowing pipeline.

[0034] The spraying in the spray tank 9 is: the tap water inside the spray tank is used to rinse the surface of the carbon product, and the carbon dust remaining on the surface of the product after ultrasonic cleaning can be removed;

[0035] The wind cutting in the wind cutting groove 10 is to blow air on the surface through the wind cutting blowing holes 17 to further remove water stains and carbon ash.

[0036] An electric control cabinet 4 and an ultrasonic generator 3 for ultrasonically cleaning the cleaning tank 8 are installed at the bottom of the loading platform 5. The ultrasonic generator 3 is an existing device. In this specific embodiment, the ultrasonic cleaning frequency is 40 Hz. The vibration position of the ultrasonic generator 3 is located at the bottom and side of the cleaning tank 8. It adopts a bottom vibration + front and back side vibration mode. The sweep frequency cleaning system causes the ultrasonic output to move periodically in the washing liquid, and the ultrasonic power is strong and uniform.

[0037] The loading and unloading lifting mechanism specifically adopts a cylinder structure with a hook at the bottom of the top lifting head. The hook is hooked and lifted with the basket carrying the cleaned carbon material products. Pulleys are provided at the bottom of both sides of the translation hanger 14 to cooperate with the limit grooves or tracks on the translation beam 7 for lateral movement. The translation hanger 14 is provided with a handle or a drive motor, which can be selected for manual or electric lateral movement based on the adaptability of the scene requirements; the use of motor drive to realize the translation of the hanger 14 and the translation beam 7 is an existing mature structure. The specific structure and principle can adopt existing technology, and how to implement this technical solution will not be elaborated.

[0038] Among them, a main pipeline switch is installed on the pipeline between the centrifugal pump 1 and the filter tank 13; a branch pipeline switch is installed on the branch pipeline; the filter tank 13 adopts the existing filter tank model, with built-in filter cotton, carbon filter layer, etc., which can filter the water quality and intercept carbon particles in the water.

[0039] Among them, the supporting frame 15, the loading platform 5, the cleaning tank 8, the spray tank 9, the wind cutting tank 10 and the unloading platform 6 are all made of stainless steel, with a specific thickness of 3 mm.

[0040] The surfaces of the loading platform 5 and the unloading platform 6 are kept in the same plane as the surfaces of the cleaning tank 8 , the spray tank 9 and the wind cutting tank 10 .

[0041] Among them, the sides of the cleaning tank 8, the spray tank 9, and the wind cutting tank 10 are also provided with a cleaning water outlet 19, and the cleaning water outlet 19 is externally connected to a cleaning pipe 18 with a cleaning switch.

[0042] Among them, the bottom of the supporting frame 15 is provided with a shock-absorbing foot 2;

[0043] This solution designs a loading / unloading platform and a lifting and translation system, that is, the cleaning basket is lifted and lowered by the cylinder for loading and unloading, and the hanger is manually or electrically operated and translated within the track of the translation beam by the bottom roller. The cleaning basket here varies according to the different carbon products, and the basket can be combined with the hook under the cylinder for lifting action;

[0044] The working method of this technical solution is:

[0045] 1. Place the cleaning basket on the loading table.

[0046] 2. Manually place the products to be cleaned into the cleaning basket.

[0047] 3. Manually operate the lifting and translation system, that is, operate the cylinder to lift the cleaning basket and cooperate with the manual or electric drive translation hanger to lift the cleaning basket into the cleaning tank. Press the ultrasonic start button, the indicator light will light up, and the ultrasonic wave will start working. After the cleaning time setting time (5-15 minutes), the cleaning is completed, the indicator light will light up, and the manual lifting and translation system will lift the cleaning basket out of the cleaning tank.

[0048] 4. Manually operate the lifting and translation system to place the cleaning basket in the spray / wind cutting slot, and rinse the remaining stains on the product surface. After rinsing, manually continue to operate the lifting and translation system to place the cleaning basket on the unloading table.

[0049] 5. Manually remove the cleaned products and the cleaning is completed;

[0050] A filtration circulation system is used to circulate water throughout the entire process. Specifically, the water outlets located at the bottom of the cleaning tank, spray tank and wind cutting tank are connected to the water storage tank through a circulation pipe, and are connected to the cleaning tank and spray tank through a pipe equipped with a centrifugal pump and a filter tank, thereby realizing circulating water.

[0051] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. An ultrasonic cleaning device for cleaning carbon materials, characterized in that: It comprises a carrier frame (15), a loading platform (5) transversely mounted on the carrier frame (15), a cleaning tank (8), a spray tank (9), an air cutting tank (10) and a unloading platform (6); A translation beam (7) is installed transversely on the top of the carrier (15), a translation hanger (14) is installed on the translation beam (7), and a loading and unloading lifting mechanism (12) is installed on the translation hanger (14); A filtering circulation system is provided on the side of the carrier (15); An electric control cabinet (4) and an ultrasonic generator (3) for ultrasonically cleaning the cleaning tank (8) are installed at the bottom of the loading platform (5).

2. The ultrasonic cleaning device for cleaning carbon materials according to claim 1, characterized in that: The filtering circulation system comprises a water storage tank (11), the water storage tank (11) is connected to a centrifugal pump (1) and a filter tank (13) in sequence through pipelines, and branch pipelines are respectively connected to the sides of the cleaning tank (8) and the spraying tank (9), and the branch pipelines are merged into one pipeline and connected to the filter tank (13); water outlets are respectively opened at the bottom of the cleaning tank (8), the spraying tank (9) and the wind cutting tank (10), and the water outlets are connected to the water storage tank (11) through a circulation pipeline (16).

3. The ultrasonic cleaning device for cleaning carbon materials according to claim 1, characterized in that: The side wall of the wind cutting groove (10) is provided with a wind cutting blowing hole (17), and the outside of the wind cutting blowing hole (17) is connected to a high-pressure blowing pipeline.

4. The ultrasonic cleaning device for cleaning carbon materials according to claim 2, characterized in that: A main pipeline switch is installed on the pipeline between the centrifugal pump (1) and the filter tank (13); and a branch pipeline switch is installed on the branch pipeline.

5. The ultrasonic cleaning device for cleaning carbon materials according to claim 1, characterized in that: The supporting frame (15), the loading platform (5), the cleaning tank (8), the spray tank (9), the wind cutting tank (10) and the unloading platform (6) are all made of stainless steel.

6. The ultrasonic cleaning device for cleaning carbon materials according to claim 1, characterized in that: The tabletops of the loading platform (5) and the unloading platform (6) are kept in the same plane as the groove surfaces of the cleaning tank (8), the spraying tank (9), and the wind cutting tank (10).

7. The ultrasonic cleaning device for cleaning carbon materials according to claim 1, characterized in that: The sides of the cleaning trough (8), the spraying trough (9), and the wind cutting trough (10) are also provided with a cleaning water outlet (19), and the cleaning water outlet (19) is externally connected to a cleaning pipe (18) with a cleaning switch.

8. The ultrasonic cleaning device for cleaning carbon materials according to claim 1, characterized in that: The bottom of the carrier (15) is provided with a shock-absorbing foot (2).

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