Straightening mechanism for stretch bending straightener
The motor drives the circular gear and rack plate system to adjust the flat roller distance, and combines the electric push rod and grinding plate, the problem of not being able to adapt to metal sheets of different thicknesses in the prior art is solved, and flexible straightening and efficient grinding are achieved.
Patent Information
- Application Number
- CN202422573802.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-24
AI Technical Summary
The existing straightening mechanism for bending straightening machines cannot adjust the distance between the two flat rollers according to the thickness of the metal sheet, resulting in poor straightening effect on metal sheets of different thicknesses.
The motor drives the circular gear to drive the rack plate movement, and the rack plate drives the sliding rod and the flat roller to move, so as to adjust the distance between the flat rollers. Combined with the electric push rod to drive the sliding plate and the polishing plate movement, it adapts to metal plates of different thicknesses.
It realizes flexible straightening and polishing of metal sheets of different thicknesses, improving the flexibility and working efficiency of the equipment.
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Figure CN223234766U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bending and straightening machines, in particular to a straightening mechanism for bending and straightening machines. Background Art
[0002] When producing steel or non-ferrous metal materials, metal profiles or plates often bend and deform after cold rolling, hot rolling or other processing processes. The straightening mechanism of the bending straightening machine can effectively stretch and straighten these metal materials to ensure the flatness and straightness of the materials. It is suitable for straightening metal materials such as steel plates, aluminum plates, stainless steel plates, and copper. In the construction industry, commonly used steel structural components and aluminum alloy profiles may be deformed due to processing or transportation. The bending straightening mechanism can be used to straighten these components to ensure their performance and installation accuracy in the building. In addition, steel beams, steel columns and other components in bridges, steel structure factories and large buildings also need to be processed by straightening mechanisms before prefabrication and installation.
[0003] However, when some existing straightening mechanisms for stretch-bending straightening machines are used, the metal sheets are usually flattened by flattening rollers during the process of winding and unwinding the metal sheets. However, this does not take into account the different thicknesses of metal sheets of different production specifications, thereby requiring adjustment of the distance between the two flattening rollers so that the flattening rollers can flatten and straighten metal sheets of different thicknesses. Therefore, a straightening mechanism for a stretch-bending straightening machine is proposed to solve the above problem. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides a straightening mechanism for a stretch bending straightening machine, aiming to improve the problem in the prior art that the distance between the two flattening rollers cannot be adjusted according to the thickness of the metal plate.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] Material toggling mechanism, its both sides respectively have a cylinder pressure, and the cylinder pressure bar connects swing arm, and the swing arm end face has hook portion, and a bar passes position between the end of two swing arms and the hook portion. The swing arm ends up being rotated by the hook portion. The swing arm ends are rotated by the hook portion.
[0007] As a further description of the above technical solution:
[0008] The rotating assembly includes a winding roller and an unwinding roller, wherein the outer portion of the winding roller is arranged on the top right side of the base frame, and the outer portion of the unwinding roller is arranged on the top left side of the base frame;
[0009] As a further description of the above technical solution:
[0010] The top of the base frame is fixedly connected to a support assembly for providing support, the front and rear sides of the bottom of the support assembly are fixedly connected to guide rods, the bottom of the support assembly and the top of the base frame are fixedly connected to electric push rods, the output ends of the two electric push rods are fixedly connected to sliding plates, and the adjacent sides of the two sliding plates are fixedly connected to polishing plates;
[0011] As a further description of the above technical solution:
[0012] The circular gear and the rack plate are meshed and connected, and the front and rear sides of the second sliding rod are respectively slidably connected to the inside of the two second sliding holes;
[0013] As a further description of the above technical solution:
[0014] The drive assembly includes a motor, the exterior of the motor is fixedly connected to the middle of the rear side of the base frame, and the rear side of the output shaft is fixedly connected to the output end of the motor;
[0015] As a further description of the above technical solution:
[0016] The front and rear sides of the sliding rod 2 are fixedly connected to the limiting block 1, and the adjacent sides of the two limiting blocks 1 are in contact with the outside of the base frame;
[0017] As a further description of the above technical solution:
[0018] The support assembly includes a support frame, the bottom of the support frame is fixedly connected to the top of the base frame, the top of one of the electric push rods is fixedly connected to the middle end of the bottom of the support frame, and the tops of the two guide rods are respectively fixedly connected to the front and rear sides of the bottom of the support frame;
[0019] As a further description of the above technical solution:
[0020] The front and rear sides of the sliding plate are respectively slidably connected to the outside of the two guide rods, and the bottoms of the two guide rods are fixedly connected to the top of the base frame.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the present invention, by starting the motor, the motor can drive the rack plate to move through the circular gear, so that the rack plate will drive the flattening roller 1 to move closer to or away from the flattening roller 2 during movement, thereby being able to control the distance between the flattening roller 1 and the flattening roller 2, and then being able to enable the device to straighten metal plates of different thicknesses, thereby improving the flexibility of the device.
[0023] 2. In the present invention, by starting the two electric push rods, the two electric push rods can drive the two sliding plates to approach each other, so that the two grinding plates can be brought close to each other, so that the device can grind the plates after bending and straightening, thereby facilitating the staff to carry out the next step of processing on the metal plates, thereby improving the working efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a three-dimensional schematic diagram of a straightening mechanism for a tension and bending straightening machine proposed in the utility model;
[0025] Figure 2 This is a schematic diagram of the structure of a motor for a straightening mechanism of a tension and bending straightening machine proposed in the present invention;
[0026] Figure 3 This is a structural diagram of a circular gear of a straightening mechanism for a tension and bending straightening machine proposed in the utility model;
[0027] Figure 4 This is a structural schematic diagram of an electric push rod of a straightening mechanism for a tension and bending straightening machine proposed in the utility model.
[0028] Legend:
[0029] 1. Base frame; 2. Winding roller; 3. Unwinding roller; 4. Motor; 5. Output shaft; 6. Circular gear; 7. Sliding hole 1; 8. Sliding rod 1; 9. Rack plate; 10. Sliding rod 2; 11. Flattening roller 1; 12. Sliding hole 2; 13. Flattening roller 2; 14. Support frame; 15. Electric push rod; 16. Sliding plate; 17. Grinding plate; 18. Guide rod. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0031] Reference Figures 1 to 3The utility model provides an embodiment of a straightening mechanism for a tension bending straightening machine, comprising a base frame 1, wherein rotating components for winding and unwinding metal sheets are arranged on the left and right sides of the top of the base frame 1, so that the base frame 1 can provide support for the rotating component, and the rotating component comprises a winding roller 2 and an unwinding roller 3. The outside of the winding roller 2 is arranged on the top right side of the base frame 1, so that the base frame 1 can provide support for the winding roller 2, and the outside of the unwinding roller 3 is arranged on the top left side of the base frame 1, so that the base frame 1 can provide support for the unwinding roller 3. A driving component for providing power is fixedly connected to the middle part of the rear side of the base frame 1, so that the base frame 1 can provide support for the driving component, and an output shaft 5 is fixedly connected to the front side of the driving component, so that the driving component can drive the output shaft 5 to rotate. The driving component comprises a motor 4, and the outside of the motor 4 is fixedly connected to the middle part of the rear side of the base frame 1, so that the base frame 1 can provide support for the motor 4, and the rear side of the output shaft 5 is fixedly connected to the output end of the motor 4, so that starting the motor 4 can enable the output end of the motor 4 to drive the output shaft 5 to rotate.
[0032] The front and rear sides of the output shaft 5 are fixedly connected to the circular gear 6, and the output shaft 5 will drive the circular gear 6 to rotate when it rotates. The front and rear sides of the chassis 1 are provided with a sliding hole 7, and the interior of the two sliding holes 7 are slidably connected to a sliding rod 8, so that the sliding rod 8 can move along the track opened by the sliding hole 7. The adjacent side of the two sliding rods 8 is fixedly connected to a rack plate 9, so that when the rack plate 9 moves, it drives the sliding rod 8 to slide inside the sliding hole 7. The circular gear 6 and the rack plate 9 are meshed, and the circular gear 6 will drive the rack plate 9 to move when it rotates. The tops of the two rack plates 9 are fixedly connected with a sliding rod 2 10, and then when the rack plate 9 moves, it drives the sliding rod 2 10 to move. 0 is fixedly connected to the outside of the base frame 1 with a flattening roller 11, so that the sliding rod 10 will drive the flattening roller 11 to move when it moves, and sliding holes 12 are provided on the front and rear sides of the base frame 1. The front and rear sides of the sliding rod 10 are respectively slidably connected to the inside of the two sliding holes 12, and then the sliding holes 12 can make the movement of the sliding rod 10 more stable, and the front and rear sides of the sliding rod 10 are fixedly connected to the limiting block 1, and the adjacent sides of the two limiting blocks 1 are in contact with the outside of the base frame 1, and then the limiting block can realize the position limitation of a pair of sliding rods 2 10 through the contact between the limiting block 1 and the outside of the base frame 1. A flattening roller 2 13 is provided on the top of the base frame 1, so that the distance between the flattening roller 11 and the flattening roller 2 13 can be controlled by controlling the rack plate 9;
[0033] Reference Figure 1 and Figure 4The top of the base frame 1 is fixedly connected with a support assembly for providing support, so that the base frame 1 can provide support for the support assembly, and the front and rear sides of the bottom of the support assembly are fixedly connected with guide rods 18, so that the support assembly can provide support for the guide rods 18, and the bottoms of the two guide rods 18 are fixedly connected to the top of the base frame 1, and then the base frame 1 can further provide support for the two guide rods 18, and the bottom of the support assembly and the top of the base frame 1 are fixedly connected with electric push rods 15, so that the support assembly and the base frame 1 can both provide support for the electric push rods 15, and the support assembly includes a support frame 14, and the bottom of the support frame 14 is fixedly connected to the top of the base frame 1, so that the base frame 1 can provide support for the support frame 14.
[0034] The top of one of the electric push rods 15 is fixedly connected to the middle end of the bottom of the support frame 14, and then the support frame 14 can provide support for one of the electric push rods 15, and the tops of the two guide rods 18 are respectively fixedly connected to the front and rear sides of the bottom of the support frame 14, so that the support frame 14 can provide support for the two guide rods 18, and the output ends of the two electric push rods 15 are fixedly connected to the sliding plate 16, and then starting the electric push rod 15 can make the electric push rod 15 drive the sliding plate 16 to move, and the front and rear sides of the sliding plate 16 are respectively slidably connected to the outside of the two guide rods 18, and then the setting of the guide rods 18 can make the movement of the sliding plate 16 more stable, and the adjacent sides of the two sliding plates 16 are fixedly connected to the grinding plate 17, so that when the sliding plate 16 moves, it will drive the grinding plate 17 to move.
[0035] Working Principle: First, motor 4 is started, and the output of motor 4 drives output shaft 5 to rotate. Circular gears 6 are fixedly connected to both the front and rear sides of output shaft 5. As output shaft 5 rotates, circular gears 6 rotate synchronously. Circular gears 6 mesh with rack plate 9, and as they rotate, circular gears 6 drive rack plate 9 in horizontal translation.
[0036] The bottom of rack plate 9 is fixedly connected to sliding rod 1 (8), whose ends slide into sliding holes 1 (7) on the front and rear sides of base frame 1. Therefore, when rack plate 9 moves, sliding rod 1 (8) also slides within sliding holes 1 (7), ensuring that the movement path of rack plate 9 is guided and restricted, making the movement more stable and precise. Sliding rod 2 (10) is also fixedly connected to the top of rack plate 9. The front and rear ends of sliding rod 2 (10) slide into sliding holes 2 (12) on base frame 1.
[0037] Sliding rod 2 (10) is fixedly attached to the outside of roller 11. Therefore, when sliding rod 2 (10) moves, roller 11 also moves forward and backward. The distance between roller 11 and roller 2 (13) fixed to the top of base frame 1 can be adjusted by moving rack plate 9. This adjustment allows the device to adapt to metal sheets of varying thicknesses, ensuring that the distance between roller 11 and roller 2 (13) meets the straightening requirements of different sheets.
[0038] In actual operation, the metal sheet is wound and unwound by the rotating components (winding roller 2 and unwinding roller 3) on the device. By controlling the distance between the two flattening rollers, the sheet can be straightened and straightened for sheets of varying thicknesses, ensuring a flat surface and accurate shape. This adjustment method improves the device's compatibility with different sheet sizes and increases the equipment's flexibility.
[0039] After the straightening is complete, the operator can activate the electric push rod 15. The push rod 15 is connected to the sliding plate 16 through its output end. Once activated, the push rod 15 drives the sliding plate 16 in horizontal motion. The front and rear sides of the sliding plate 16 are slidably connected to the outside of the guide rod 18. The guide rod 18 provides a stable motion trajectory for the sliding plate 16, ensuring that the sliding plate 16 does not deviate from the trajectory.
[0040] A grinding plate 17 is fixedly attached to the adjacent side of the sliding plate 16. When the sliding plate 16 moves, the grinding plate 17 moves with it. The simultaneous movement of the two electric push rods 15 brings the two grinding plates 17 closer together, grinding the surface of the passing plate. The grinding process removes burrs and irregularities on the plate surface, facilitating further processing.
[0041] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A straightening mechanism for a tension and bending straightening machine, comprising a base frame (1), characterized in that: The left and right sides of the top of the base frame (1) are provided with rotating components for winding and unwinding metal plates, the middle part of the rear side of the base frame (1) is fixedly connected with a driving component for providing power, the front side of the driving component is fixedly connected with an output shaft (5), the front and rear sides of the output shaft (5) are fixedly connected with a circular gear (6), the front and rear sides of the base frame (1) are provided with a sliding hole (7), the interior of the two sliding holes (7) are slidably connected with a sliding rod (8), the adjacent sides of the two sliding rods (8) are fixedly connected with a rack plate (9), the tops of the two rack plates (9) are fixedly connected with a sliding rod (10), the outside of the sliding rod (10) is fixedly connected with a flattening roller (11), the front and rear sides of the base frame (1) are provided with a sliding hole (12), and the top of the base frame (1) is provided with a flattening roller (13).
2. A straightening mechanism for a tension-bend straightening machine according to claim 1, characterized in that: The rotating assembly comprises a winding roller (2) and an unwinding roller (3), wherein the exterior of the winding roller (2) is arranged on the top right side of the base frame (1), and the exterior of the unwinding roller (3) is arranged on the top left side of the base frame (1).
3. The straightening mechanism for a tension-bend straightening machine according to claim 1, characterized in that: The top of the base frame (1) is fixedly connected to a support assembly for providing support, the front and rear sides of the bottom of the support assembly are fixedly connected to guide rods (18), the bottom of the support assembly and the top of the base frame (1) are fixedly connected to electric push rods (15), the output ends of the two electric push rods (15) are fixedly connected to sliding plates (16), and the adjacent sides of the two sliding plates (16) are fixedly connected to polishing plates (17).
4. The straightening mechanism for a tension-bend straightening machine according to claim 1, characterized in that: The circular gear (6) and the rack plate (9) are meshedly connected, and the front and rear sides of the second sliding rod (10) are respectively slidably connected inside the two second sliding holes (12).
5. The straightening mechanism for a tension and bending straightening machine according to claim 1, characterized in that: The drive assembly comprises a motor (4), the exterior of the motor (4) is fixedly connected to the middle of the rear side of the base frame (1), and the rear side of the output shaft (5) is fixedly connected to the output end of the motor (4).
6. The straightening mechanism for a tension-bend straightening machine according to claim 1, characterized in that: The front and rear sides of the sliding rod 2 (10) are fixedly connected to the limiting block 1, and the adjacent sides of the two limiting blocks 1 are in contact with the outside of the base frame (1).
7. The straightening mechanism for a tension-bend straightening machine according to claim 3, characterized in that: The support assembly comprises a support frame (14), the bottom of the support frame (14) is fixedly connected to the top of the base frame (1), the top of one of the electric push rods (15) is fixedly connected to the middle end of the bottom of the support frame (14), and the tops of the two guide rods (18) are respectively fixedly connected to the front and rear sides of the bottom of the support frame (14).
8. The straightening mechanism for a tension-bend straightening machine according to claim 3, characterized in that: The front and rear sides of the sliding plate (16) are respectively slidably connected to the outside of the two guide rods (18), and the bottoms of the two guide rods (18) are fixedly connected to the top of the base frame (1).