Steel structure straightening device
Through the design of fixed seats, sliding seats and transmission components, the cumbersome problem of disassembly and assembly of existing steel structure alignment devices is solved, and efficient disassembly and assembly and flexible use are achieved.
Patent Information
- Application Number
- CN202422310539.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-09-23
AI Technical Summary
The existing steel structure straightening device requires the screwing of multiple screws when disassembling and installing rollers. The process is cumbersome and inefficient, which affects the flexibility of use.
The structures of the bearing seat are adopted, such as fixed seats, sliding seats, fixed covers, limit seats and transmission components, and the tooth meshing and transmission gear drives instead of screw installation methods, so as to achieve the extrusion and fixation of the bearing seat.
It improves the disassembly and assembly efficiency, reduces the disassembly and assembly workload, and increases the flexibility of the device.
Smart Images

Figure CN223234768U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of steel structure straightening, in particular to a steel structure straightening device. Background Art
[0002] Steel structures are made of steel and are one of the main types of building structures. They primarily consist of components such as beams, columns, and trusses, made from sections of steel and steel plates. During construction, straightening devices are often required to straighten twisted and bent steel columns. Steel straightening devices are specialized equipment used to process steel structures (such as columns and beams) to eliminate irregular deformations incurred during production, transportation, or installation, ensuring they meet specified length, diameter, and shape requirements.
[0003] A common steel structure straightening device includes a base, side support beams, anti-slip clamping rollers, a motor and a reducer. The steel structure straightening device has multiple sets of horizontal mechanical rollers and vertical mechanical rollers staggered on the outer wall of the side support beam. The mechanical rollers are used to squeeze and correct the steel structure entering the device, and external force is applied to cause the steel structure to deform within the elastic or plastic range. The bent part is gradually eliminated by rolling, thereby achieving the purpose of straightening.
[0004] Since the steel structures that need to be straightened at the construction site are often attached with large particles of impurities, the rollers in the steel structure straightening device will cause wear of the rollers when squeezing the steel structure, and the rollers need to be replaced. The common steel structure straightening device first needs to turn multiple fixing screws to release the vertical limit of the bearing seat that fixes the rollers, and then turn the fixing screws on the bearing seat to complete the disassembly of the rollers. After replacement, multiple screws also need to be turned for installation. The process is cumbersome and inconvenient, and the efficiency is low. Therefore, the existing steel structure straightening device needs to be modified. Utility Model Content
[0005] Based on this, the purpose of the present invention is to provide a steel structure straightening device to solve the technical problems mentioned in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a steel structure straightening device, comprising a device body, a bearing seat and an extrusion roller, a fixed seat and a sliding seat are installed on the outer wall of the device body, and a fixed cover plate is rotatably installed on the inner wall of the sliding seat, and fixed teeth are installed on the end of the fixed cover plate, a limiting seat is installed on the outer wall of the fixed seat, and a limiting cover plate corresponding to the fixed cover plate is installed on the outer wall of the limiting seat, an extrusion block is slidably installed on the inner wall of the sliding seat, a transmission assembly is installed on the outer wall of the device body, and the extrusion block is connected to the fixed cover plate through the transmission assembly, an extrusion roller is rotatably installed on the bearing seat, and a limiting groove corresponding to the fixed seat and the extrusion block is opened on the outer wall of the bearing seat.
[0007] By adopting the above technical solution, it replaces the screw installation method used in common steel structure straightening devices, improves the disassembly and assembly efficiency, reduces the disassembly and assembly workload, and increases the flexibility of the use of the steel structure straightening device.
[0008] Furthermore, the cross-section of the sliding seat is in a "U" shape, and the height of the sliding seat is greater than the height of the fixed seat.
[0009] By adopting the above technical solution, it is beneficial for the transmission component to move on the sliding seat, and after the fixed cover plate rotates to a horizontal state, it remains horizontal with the sliding seat.
[0010] Furthermore, multiple groups of fixed teeth are installed at equal angles at the end of the fixed cover plate close to the sliding seat, multiple groups of limit seats are symmetrically installed on the outer wall of the fixed seat, and the width of the limit cover plate corresponds to the width of the fixed cover plate.
[0011] By adopting the above technical solution, it is beneficial to drive the transmission plate to move through the meshing of the teeth, and it is beneficial to limit the fixed cover plate so that it will not loosen during use.
[0012] Furthermore, the transmission component includes a transmission plate, a first transmission tooth, a second transmission tooth, a transmission gear, an extrusion plate and a third transmission tooth. Multiple groups of first transmission teeth and multiple groups of second transmission teeth are installed at equal distances on the outer wall of the transmission plate, and multiple groups of third transmission teeth are installed at equal distances on the outer wall of the extrusion plate. The transmission gear is rotatably installed on the inner wall of the sliding seat, and the width of the transmission gear is greater than the sum of the widths of the transmission plate and the extrusion plate.
[0013] By adopting the above technical solution, it is beneficial to transmit power through the meshing of the teeth with each other, and the widths of the transmission plate and the extrusion plate will not affect the movement of the transmission gear.
[0014] Furthermore, the transmission gear meshes with the second transmission tooth and the third transmission tooth, and the first transmission tooth meshes with the fixed tooth.
[0015] By adopting the above technical solution, it is beneficial to convert the vertical movement of the transmission plate into the horizontal movement of the extrusion plate through the transmission gear, which is beneficial for the extrusion plate to drive the extrusion block to move.
[0016] Furthermore, the extrusion block is designed with a circular arc bulge, and the side of the fixed seat close to the fixed seat is designed with a circular arc bulge symmetrical to the extrusion block.
[0017] By adopting the above technical solution, it is beneficial to extrude and fix the bearing seat.
[0018] Furthermore, multiple groups of limit grooves are symmetrically arranged on the outer wall of the bearing seat, and the limit grooves are designed as circular arc grooves corresponding to the extrusion blocks.
[0019] By adopting the above technical solution, the left and right positions of the bearing seat can be limited after the bearing seat enters the device body.
[0020] Furthermore, when the extrusion block is in an unclamped state, the distance between the extrusion block and the fixing seat is greater than the width of the bearing seat.
[0021] By adopting the above technical solution, it is convenient for the bearing seat to enter the device body.
[0022] In summary, the present invention has the following beneficial effects:
[0023] The utility model provides a fixed seat, a sliding seat and an extrusion block to extrude and fix the bearing seat, replacing the screw installation method used in the common steel structure straightening device, improving the disassembly and assembly efficiency, reducing the disassembly and assembly workload, and increasing the flexibility of the steel structure straightening device. A fixed cover plate, fixed teeth, first transmission teeth, second transmission teeth, a transmission gear, an extrusion plate and third transmission teeth are provided, so that when the fixed cover plate is rotated, the fixed teeth engage with the first transmission teeth, driving the transmission plate to move downward, driving the transmission gear to rotate, so that the extrusion plate squeezes the extrusion block toward the bearing seat for linear motion, extruding and fixing the bearing seat, limiting the horizontal position of the bearing seat, and providing a limiting seat and a limiting cover plate so that the fixed cover plate can be limited in position when in the horizontal position, thereby limiting the vertical position of the bearing seat. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0025] Figure 2 For this utility model Figure 1 Schematic diagram of a local enlarged structure;
[0026] Figure 3 For this utility model Figure 1 A schematic diagram of a partially enlarged internal structure;
[0027] Figure 4 For this utility model Figure 1 A partially enlarged cross-sectional structural diagram;
[0028] Figure 5 For the utility model Figure 1 A schematic diagram of a partially enlarged top-sectional structure;
[0029] Figure 6 For the utility model Figure 1 A schematic diagram of a partially enlarged side cross-sectional structure;
[0030] Figure 7 This is a schematic diagram of the roller structure with a bearing seat of the present utility model.
[0031] In the figure: 1, device main body; 2, bearing seat; 3, fixed cover plate; 4, drive plate; 5, extrusion block; 6, limit seat; 11, fixed seat; 12, sliding seat; 21, limit groove; 22, extrusion roller; 31, fixed teeth; 41, first drive teeth; 42, second drive teeth; 43, drive gear; 44, extrusion plate; 45, third drive teeth; 61, limit cover plate. Specific embodiments
[0032] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. The embodiments described below by referring to the accompanying drawings are exemplary and are only used to explain the present invention and should not be construed as a limitation to the present invention.
[0033] Next, the embodiments of the present invention will be described according to the overall structure of the present invention.
[0034] A steel structure straightening device, as Figure 1 - Figure 7 shown, includes a device main body 1, a bearing seat 2 and an extrusion roller 22. A fixed seat 11 and a sliding seat 12 are installed on the outer wall of the device main body 1. A fixed cover plate 3 is rotatably installed on the inner wall of the sliding seat 12, and fixed teeth 31 are installed at the end of the fixed cover plate 3, which is beneficial to driving the drive plate 4 to move through the engagement of the teeth. A limit seat 6 is installed on the outer wall of the fixed seat 11, and a limit cover plate 61 corresponding to the fixed cover plate 3 is installed on the outer wall of the limit seat 6, which is beneficial to limiting the fixed cover plate 3 and preventing it from loosening during use. An extrusion block 5 is slidably installed on the inner wall of the sliding seat 12. A transmission component is installed on the outer wall of the device main body 1, and the extrusion block 5 is connected to the fixed cover plate 3 through the transmission component, which is beneficial to making the fixed cover plate 3 drive the extrusion block 5 to move when rotating through the transmission component. An extrusion roller 22 is rotatably installed on the bearing seat 2, and a limit groove 21 corresponding to the fixed seat 11 and the extrusion block 5 is opened on the outer wall of the bearing seat 2, replacing the screw installation method used in common steel structure straightening devices, improving the disassembly and assembly efficiency, reducing the disassembly and assembly workload, and increasing the flexibility of the steel structure straightening device.
[0035] Please refer to Figure 1 - Figure 6 , the cross-section of the sliding seat 12 is in a "C" shape, and the height of the sliding seat 12 is greater than the height of the fixed seat 11, which is beneficial to the movement of the transmission component in the sliding seat 12 and makes the fixed cover plate 3 keep horizontal with the sliding seat 12 after rotating to a horizontal state.
[0036] Please refer to Figure 1 - Figure 6The fixed cover plate 3 is installed with multiple sets of fixed teeth 31 at equal angles at the end near the sliding seat 12, and the limiting seat 6 is symmetrically installed with multiple sets on the outer wall of the fixed seat 11, and the width of the limiting cover plate 61 corresponds to the width of the fixed cover plate 3, which is conducive to driving the transmission plate 4 to move through the engagement of the teeth, and is conducive to limiting the fixed cover plate 3, and will not loosen during use.
[0037] See also Figure 1 - Figure 6 The transmission assembly includes a transmission plate 4, a first transmission tooth 41, a second transmission tooth 42, a transmission gear 43, an extrusion plate 44 and a third transmission tooth 45. Multiple groups of first transmission teeth 41 and multiple groups of second transmission teeth 42 are equidistantly installed on the outer wall of the transmission plate 4, and multiple groups of third transmission teeth 45 are equidistantly installed on the outer wall of the extrusion plate 44. The transmission gear 43 is rotatably installed on the inner wall of the sliding seat 12, and the width of the transmission gear 43 is greater than the sum of the transmission plate 4 and the extrusion plate 44, which is conducive to transmission through the mutual engagement of the teeth, and the width of the transmission plate 4 and the extrusion plate 44 will not affect the movement of the transmission gear 43.
[0038] See also Figure 1 - Figure 6 The transmission gear 43 is engaged with the second transmission teeth 42 and the third transmission teeth 45, and the first transmission teeth 41 are engaged with the fixed teeth 31, which is beneficial for converting the vertical movement of the transmission plate 4 into the horizontal movement of the extrusion plate 44 through the transmission gear 43, which is beneficial for the extrusion plate 44 to drive the extrusion block 5 to move.
[0039] See also Figure 1 - Figure 6 The extrusion block 5 is designed as an arc convex, and the fixing seat 11 is designed as an arc convex symmetrical to the extrusion block 5 on one side close to the fixing seat 11, which is conducive to extruding and fixing the bearing seat 2.
[0040] See also Figure 1 - Figure 7 The outer wall of the bearing seat 2 is symmetrically provided with multiple groups of limiting grooves 21, and the limiting grooves 21 are designed as arc grooves corresponding to the extrusion block 5, which is conducive to limiting the left and right positions of the bearing seat 2 after entering the device body 1.
[0041] See also Figure 1 - Figure 7 When the extrusion block 5 is in an unclamped state, the distance between the extrusion block 5 and the fixing seat 11 is greater than the width of the bearing seat 2, which is conducive to the bearing seat 2 entering the device body 1.
[0042] The working principle of the present invention is as follows: when the extrusion roller 22 in the steel structure straightening device needs to be disassembled and replaced, the limiting cover plate 61 is first rotated to release the limiting cover plate 61 on the fixed cover plate 3, and then the fixed cover plate 3 is rotated to release the vertical limit of the bearing seat 2, and the fixed teeth 31 installed at the end of the fixed cover plate 3 are engaged with the first transmission teeth 41 installed on the outer wall of the transmission plate 4, so that the transmission plate 4 moves downward, and the second transmission teeth 42 installed on the outer wall of the transmission plate 4 are engaged with the transmission gear 43, so that the transmission gear 43 rotates, and the transmission gear 43 is engaged with the third transmission teeth 45 installed on the outer wall of the extrusion plate 44, so that the extrusion plate 44 starts to move, and the extrusion plate 44 drives the extrusion block 5 to slide into the sliding seat 12, thereby releasing the horizontal limit of the bearing seat 2. At this time, the bearing seat 2 can be freely moved and replaced, replacing the screw installation method used in the common steel structure straightening device, improving the disassembly and assembly efficiency, reducing the disassembly and assembly workload, and increasing the flexibility of the steel structure straightening device.
[0043] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not limitations on the present invention. The specific features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and purpose of the present invention, but as long as they are within the scope of the claims of the present invention, they are protected by patent law.
Claims
1. A steel structure straightening device, comprising a device body (1), a bearing seat (2) and an extrusion roller (22), characterized in that: A fixing base (11) and a sliding base (12) are installed on the outer wall of the device main body (1). A fixing cover plate (3) is rotatably installed on the inner wall of the sliding base (12). A fixing tooth (31) is installed at the end of the fixing cover plate (3). A limiting base (6) is installed on the outer wall of the fixing base (11). A limiting cover plate (61) corresponding to the fixing cover plate (3) is installed on the outer wall of the limiting base (6). An extrusion block (5) is slidably installed on the inner wall of the sliding base (12). A transmission component is installed on the outer wall of the device main body (1). The extrusion block (5) is connected to the fixing cover plate (3) through the transmission component. An extrusion roller (22) is rotatably installed on the bearing seat (2). A limiting groove (21) corresponding to the fixing base (11) and the extrusion block (5) is formed on the outer wall of the bearing seat (2).
2. A steel structure straightening device according to claim 1, characterized in that: The cross-section of the sliding base (12) is in a "C" shape, and the height of the sliding base (12) is greater than the height of the fixing base (11).
3. A steel structure straightening device according to claim 1, characterized in that: Multiple groups of fixing teeth (31) are equiangularly installed at the end of the fixing cover plate (3) close to the sliding base (12). Multiple groups of the limiting bases (6) are symmetrically installed on the outer wall of the fixing base (11), and the width of the limiting cover plate (61) corresponds to the width of the fixing cover plate (3).
4. A steel structure straightening device according to claim 1, characterized in that: The transmission component includes a transmission plate (4), a first transmission tooth (41), a second transmission tooth (42), a transmission gear (43), an extrusion plate (44) and a third transmission tooth (45). Multiple groups of first transmission teeth (41) and multiple groups of second transmission teeth (42) are equidistantly installed on the outer wall of the transmission plate (4). Multiple groups of third transmission teeth (45) are equidistantly installed on the outer wall of the extrusion plate (44). The transmission gear (43) is rotatably installed on the inner wall of the sliding base (12), and the width of the transmission gear (43) is greater than the sum of the transmission plate (4) and the extrusion plate (44).
5. A steel structure straightening device according to claim 4, characterized in that: The transmission gear (43) meshes with the second transmission tooth (42) and the third transmission tooth (45), and the first transmission tooth (41) meshes with the fixing tooth (31).
6. The steel structure straightening device according to claim 1, characterized in that: The extrusion block (5) is designed with an arc protrusion, and the side of the fixing base (11) close to the fixing base (11) is designed with an arc protrusion symmetrical to the extrusion block (5).
7. The steel structure straightening device according to claim 1, characterized in that: Multiple groups of limiting grooves (21) are symmetrically formed on the outer wall of the bearing seat (2), and the limiting grooves (21) are designed as arc grooves corresponding to the extrusion block (5).
8. The steel structure straightening device according to claim 1, characterized in that: When the extrusion block (5) is in an unclamped state, the distance between the extrusion block (5) and the fixing base (11) is greater than the width of the bearing seat (2).