Gabion box production equipment

By introducing rack drive components and pallet drive components into the gabion net production equipment and equipped with a protective box, the safety hazards and transmission instability caused by rack exposure are solved, and a stable and efficient braiding process is achieved.

CN223234969UActive Publication Date: 2025-08-19HEBEI CHENGJIE AUTOMOBILE STEERING GEAR MFG CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422562697.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-08-19
Estimated Expiration
2034-10-23

AI Technical Summary

Technical Problem

The rack drive mechanism of the existing gabion mesh machine is exposed, which can easily cause injuries to staff and unstable transmission, affecting the braiding efficiency.

Method used

A gabion net production equipment is designed, using rack drive components and pallet drive components, respectively equipped with protective boxes, which are moved back and forth through a motor drive rack and pallet to ensure stable operation.

Benefits of technology

The stable operation of the braided components is achieved, the internal drive components are protected, the problems of personal injury and unstable transmission are avoided, and the braiding efficiency is improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223234969U_ABST
    Figure CN223234969U_ABST
Patent Text Reader

Abstract

The utility model discloses gabion net production equipment, and relates to the technical field of gabion net machines, the gabion net production equipment comprises a rack main body, the rack main body is provided with a rack driving assembly, a weaving assembly, a supporting plate driving assembly and a net traction assembly, and the rack driving assembly and the supporting plate driving assembly are respectively arranged at two ends of the weaving assembly; the net traction assembly is located on one side of the upper end of the weaving assembly. The knitting assembly comprises two upper knitting racks, two lower knitting racks, two upper supporting plates and two lower supporting plates, the rack driving assembly can drive the two upper knitting racks and the two lower knitting racks to reciprocate, and the supporting plate driving assembly is used for driving the two upper supporting plates and the two lower supporting plates to reciprocate; a rack driving protection box is arranged on the outer side of the rack driving assembly, and a supporting plate driving protection box is arranged on the outer side of the supporting plate driving assembly. According to the utility model, the stable operation of each part in the knitting assembly can be ensured, and the rack driving assembly and the supporting plate driving assembly can be protected.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of gabion mesh machines, in particular to gabion mesh production equipment. Background Art

[0002] Gabions are typically made of hexagonal twisted wire. The process is as follows: raw material selection (wire rod) - cold drawing / galvanizing / plastic coating - machine weaving - manual cutting and assembly - product inspection - packaging and shipping. The weaving machine typically includes a wire feeder, a weaving assembly, and a reeling mechanism. The wire feeder delivers two rows of wire. The weaving assembly weaves these two rows of wire by moving the entire row back and forth before twisting and weaving them, creating the gabion. As the weaving assembly twists the two rows of wire, the output gabion is reeled in by the reeling mechanism.

[0003] Existing gabion mesh machines, such as the "Horizontal Gabion Mesh Machine" disclosed in Patent No. CN111112512B, include a frame, a washboard and wire-twisting mechanism, a pull rod mechanism, a power distribution mechanism, a mesh-drawing mechanism, and a drive device. The frame consists of vertical columns and two parallel crossbeams mounted on the columns. The washboard and wire-twisting mechanism is located within the crossbeams, the pull rod mechanism is located on either side of one end of the frame, and the power distribution mechanism is located at one end of the frame. Metal wire passes through two sets of parallel and synchronously moving washboard and wire-twisting mechanisms. The wire is driven forward at a constant speed by the traction rollers of the mesh-drawing mechanism, and the washboard and wire-twisting mechanism cooperates to weave the wire into a metal mesh.

[0004] However, the rack is controlled by a pull rod mechanism, which is directly exposed to the outside and can be easily touched by workers by mistake, which can not only cause harm to the workers but also damage the pull rod mechanism. In addition, the transmission itself is unstable and prone to shaking, which may cause problems such as jamming or damage, thus affecting weaving efficiency.

[0005] Therefore, this field is in urgent need of a new type of gabion production equipment to solve the above problems. Utility Model Content

[0006] The purpose of the utility model is to provide a gabion mesh production equipment to solve the problems existing in the above-mentioned prior art, to ensure the stable operation of each part in the weaving assembly, and to protect the rack drive assembly and the support plate drive assembly.

[0007] To achieve the above purpose, the present invention provides the following solutions:

[0008] The utility model discloses a gabion mesh production equipment, comprising a frame body, on which a rack drive assembly, a weaving assembly, a support plate drive assembly and a net pulling assembly are provided, wherein the rack drive assembly and the support plate drive assembly are respectively arranged at both ends of the weaving assembly, and the net pulling assembly is located on one side of the upper end of the weaving assembly;

[0009] The weaving assembly includes two upper weaving racks, two lower weaving racks, two upper supporting plates and two lower supporting plates. The rack driving assembly is capable of driving the two upper weaving racks and the two lower weaving racks to move back and forth. The supporting plate driving assembly is used to drive the two upper supporting plates and the two lower supporting plates to move back and forth.

[0010] A rack drive protection box is provided on the outer side of the rack drive assembly, and a pallet drive protection box is provided on the outer side of the pallet drive assembly.

[0011] Preferably, the rack drive assembly includes a first rack drive motor, the output shaft of the first rack drive motor is connected to a rack drive transmission shaft, the upper part of the rack drive transmission shaft is sleeved with an upper rack drive driving gear, the upper rack drive driving gear can drive the two upper braiding racks to move back and forth, and the lower part of the rack drive transmission shaft is sleeved with a lower rack drive driving gear, the lower rack drive driving gear can drive the two lower braiding racks to move back and forth;

[0012] The pallet drive assembly includes a first pallet drive motor, the output shaft of the first pallet drive motor is connected to the first pallet drive active gear, the first pallet drive active gear is meshed with a fan gear, and the fan gear is installed on the pallet drive transmission shaft, the upper end of the pallet drive transmission shaft is connected to the connecting seat on the pallet, the connecting seat on the pallet is hinged to one end of the connecting rods on the two pallets, and the other ends of the connecting rods on the two pallets are hinged to the two upper pallets respectively, and the lower end of the pallet drive transmission shaft is connected to the pallet lower connecting seat, the pallet lower connecting seat is hinged to one end of the two pallet lower connecting rods, and the other ends of the two pallet lower connecting rods are hinged to the two lower pallets respectively.

[0013] Preferably, the upper rack driving active gear is engaged with four upper rack driving driven gears, and the two upper rack driving driven gears located on the same side are engaged with one upper driving rack together, and the upper driving rack is connected to the upper braiding rack through an upper rack connecting plate;

[0014] The lower rack drive active gear is meshed with four lower rack drive driven gears, and the two lower rack drive driven gears located on the same side are meshed with a lower drive rack together. The lower drive rack is connected to the lower weaving rack through a lower rack connecting plate.

[0015] Preferably, an upper rack guide bar is fixed to both sides of the upper end of the frame body, the upper rack guide bar is provided with an upper guide groove, the upper rack connecting plate is in contact with the upper guide groove, a plurality of upper guide wheels are provided at the upper guide groove, and the upper rack connecting plate is also in contact with the upper guide wheels;

[0016] A lower rack guide bar is fixed on both sides of the lower end of the frame body, and a lower guide groove is provided on the lower rack guide bar. The lower rack connecting plate is in contact with the lower guide groove. A plurality of lower guide wheels are provided at the lower guide groove, and the lower rack connecting plate is also in contact with the lower guide wheel.

[0017] Preferably, the adjacent sides of the two upper supporting plates in the weaving assembly are provided with upper rack grooves, the two upper weaving racks are respectively slidably connected between the two upper rack grooves, the adjacent sides between the two upper supporting plates are spaced apart with a plurality of semicircular upper clamping column grooves, each of the upper clamping column grooves is provided with an upper weaving half-column, each of the upper weaving half-columns is provided with a vertical upper wire hole, and the lower end of each upper weaving half-column is provided with an upper half gear, and the upper half gear can engage with the upper weaving rack;

[0018] The adjacent sides of the two lower support plates in the weaving assembly are provided with lower rack grooves, and the two lower weaving racks are respectively slidably connected between the two lower rack grooves. The adjacent sides between the two lower support plates are spaced apart by multiple semicircular lower clamping column grooves, and each lower clamping column groove is provided with a lower weaving half column, and each lower weaving half column is provided with a vertical lower wire hole, and the lower end of each lower weaving half column is provided with a lower half gear, and the lower half gear can engage with the lower weaving rack.

[0019] Preferably, a reed pipe body is connected between the upper braided half-column and the lower braided half-column located on the same side.

[0020] Preferably, the web pulling assembly includes a transmission net roller and a net roller driving motor, the transmission net roller is rotatably connected to the frame body, a weaving hook is provided on the side wall of the transmission net roller, a driving sprocket is connected to the output shaft of the net roller driving motor, one end of the transmission net roller is connected to a driven sprocket, and a transmission chain is connected between the driving sprocket and the driven sprocket.

[0021] Preferably, the frame body is further provided with a net feeding assembly, the net feeding assembly includes two net feeding brackets, and a net feeding fixed roller and a net feeding adjusting roller are rotatably connected between the two net feeding brackets;

[0022] An adjusting roller connecting seat is respectively provided at both ends of the net feeding adjusting roller. The adjusting roller connecting seat is slidably connected to the net feeding bracket. The net feeding bracket is threadedly connected to an adjusting hand wheel.

[0023] Preferably, the bottom of the frame body is rotatably connected to a guide roller.

[0024] Preferably, the rack drive assembly includes a second upper rack drive motor and a second lower rack drive motor, the output shaft of the second upper rack drive motor is connected to the upper rack drive active gear, and an upper drive rack is respectively engaged on both sides of the upper rack drive active gear, and the upper drive rack is connected to the upper weaving rack through an upper rack connecting plate; the output shaft of the second lower rack drive motor is connected to the lower rack drive active gear, and a lower drive rack is respectively engaged on both sides of the lower rack drive active gear, and the lower drive rack is connected to the lower weaving rack through a lower rack connecting plate;

[0025] The pallet drive assembly includes a second upper pallet drive motor and a second lower pallet drive motor, the output shaft of the second upper pallet drive motor is connected to the second upper pallet drive driving gear, and the two sides of the second upper pallet drive driving gear are respectively meshed with an upper pallet drive rack, and the two upper pallet drive racks are fixedly connected to the two upper pallets at one end away from the second upper pallet drive driving gear; the output shaft of the second lower pallet drive motor is connected to the second lower pallet drive driving gear, and the two sides of the second lower pallet drive driving gear are respectively meshed with a lower pallet drive rack, and the two lower pallet drive racks are fixedly connected to the two lower pallets at one end away from the second lower pallet drive driving gear.

[0026] Compared with the prior art, the utility model has achieved the following technical effects:

[0027] This utility model uses a rack drive assembly to drive the reciprocating movement of the two upper and two lower braiding racks within the braiding assembly; simultaneously, the upper and lower pallets within the braiding assembly are driven reciprocally by a pallet drive assembly. Without a connecting rod structure, the various components are tightly and securely connected, ensuring stable operation of the braiding assembly. Furthermore, a rack drive protection box is provided on the outside of the rack drive assembly, and a pallet drive guard is provided on the outside of the pallet drive assembly, effectively protecting the rack drive assembly and pallet drive assembly within. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0029] Figure 1 This is a schematic structural diagram of a gabion mesh production device according to Example 1;

[0030] Figure 2 This is a structural diagram of the gabion mesh production equipment of Example 1 without the rack drive protection box and the support plate drive protection box;

[0031] Figure 3 This is a schematic structural diagram of a rack drive assembly in a gabion mesh production device according to Example 1;

[0032] Figure 4 This is a schematic structural diagram of a support plate drive assembly in a gabion mesh production device according to Example 1;

[0033] Figure 5 This is a partial enlarged view of the upper woven half column of the gabion mesh production equipment in Example 1;

[0034] Figure 6 This is a partial enlarged view of the lower woven half column of the gabion mesh production equipment in Example 1;

[0035] Figure 7 This is a partial enlarged view of the net pulling mechanism in the gabion net production equipment of Example 1;

[0036] Figure 8 It is a partial enlarged view of the mesh feeding mechanism in the gabion mesh production equipment of Example 1;

[0037] Figure 9 This is a position relationship diagram of the introduction rollers in the gabion mesh production equipment of Example 1;

[0038] Figure 10 This is a schematic structural diagram of the gabion production equipment of Example 2;

[0039] In the figure: 1-frame body; 101-rack drive protection box; 102-pallet drive protection box; 103-upper rack guide bar; 1031-upper guide wheel; 104-lower rack guide bar; 1041-lower guide wheel; 2-rack drive assembly; 201-first rack drive motor; 202-upper rack drive driven gear; 203-upper drive rack; 204-upper rack connecting plate; 205-rack drive transmission shaft; 206-lower rack drive driving gear; 207-lower rack drive driven gear; 208-lower drive rack; 209-lower rack connecting plate; 210-second upper rack drive motor; 211-second lower rack drive motor; 3-pallet drive assembly; 301-first pallet drive motor; 302-first pallet drive driving gear; 303 - fan gear; 304- pallet drive transmission shaft; 305- pallet upper connecting seat; 306- pallet connecting rod; 307- pallet lower connecting seat; 308- pallet lower connecting rod; 309- second upper pallet drive motor; 310- second lower pallet drive motor; 4- weaving assembly; 401- upper weaving rack; 402- lower weaving rack; 403- upper pallet; 404- lower pallet; 405- upper weaving half column; 406- lower weaving half column; 407- reed pipe connecting column; 408- reed pipe body; 5- net pulling assembly; 501- transmission net roller; 502- net roller drive motor; 503- tensioning wheel; 6- net feeding assembly; 601- net feeding fixed roller; 602- net feeding adjusting roller; 603- net feeding bracket; 604- adjusting roller connecting seat; 605- adjusting hand wheel; 7- introduction roller. DETAILED DESCRIPTION

[0040] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0041] The purpose of the utility model is to provide a gabion mesh production equipment to solve the problems existing in the above-mentioned prior art, to ensure the stable operation of each part in the weaving assembly, and to protect the rack drive assembly and the support plate drive assembly.

[0042] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0043] Example 1

[0044] like Figures 1-9As shown, this embodiment provides a gabion mesh production device, including a frame body 1. The frame body 1 is a conventional frame structure used to support various other equipment. The frame body 1 is equipped with a rack drive assembly 2, a weaving assembly 4, a support plate drive assembly 3, and a net pulling assembly 5. The rack drive assembly 2 and the support plate drive assembly 3 are respectively arranged at both ends of the weaving assembly 4, and the net pulling assembly 5 is located on one side of the upper end of the weaving assembly 4.

[0045] The weaving assembly 4 includes two upper weaving racks 401, two lower weaving racks 402, two upper support plates 403, and two lower support plates 404. The rack drive assembly 2 can drive the two upper weaving racks 401 and the two lower weaving racks 402 to move back and forth linearly. Similarly, the support plate drive assembly 3 is used to drive the two upper support plates 403 and the two lower support plates 404 to move back and forth linearly.

[0046] A rack drive protection box 101 is provided on the outside of the rack drive assembly 2 to protect the rack drive assembly 2 therein. Similarly, a pallet drive protection box 102 is provided on the outside of the pallet drive assembly 3 to protect the pallet drive assembly 3 therein.

[0047] In actual use, the rack drive assembly 2 and the pallet drive assembly 3 drive the two upper braiding racks 401, the two lower braiding racks 402, the two upper pallets 403, and the two lower pallets 404 to perform reciprocating linear motion, thereby driving the braiding assembly 4. The entire system lacks a pull rod mechanism, resulting in better stability. Furthermore, a rack drive protection box 101 is provided on the outside of the rack drive assembly 2, and a pallet drive protection box 102 is provided on the outside of the pallet drive assembly 3, effectively protecting the rack drive assembly 2 and the pallet drive assembly 3 within.

[0048] In this embodiment, the specific structure of the rack drive assembly 2 is as follows: Figure 3 As shown, the rack drive assembly 2 includes a first rack drive motor 201, and the output shaft of the first rack drive motor 201 is connected to a vertically arranged rack drive transmission shaft 205 through a spline or a coupling. The upper part of the rack drive transmission shaft 205 is sleeved with an upper rack drive driving gear. When the first rack drive motor 201 rotates forward and backward alternately, the upper rack drive driving gear can drive the two upper braided racks 401 in the braiding assembly 4 to move back and forth. Similarly, the lower part of the rack drive transmission shaft 205 is connected to a lower rack drive driving gear 206 through a spline sleeve. The lower rack drive driving gear 206 can rotate synchronously with the upper rack drive driving gear through the rack drive transmission shaft 205. Therefore, when the first rack drive motor 201 rotates forward and backward alternately, the lower rack drive driving gear 206 can also drive the two lower braided racks 402 in the braiding assembly 4 to move back and forth.

[0049] The specific structure of the support plate drive assembly 3 is as follows Figure 4 As shown, the pallet drive assembly 3 includes a first pallet drive motor 301, the output shaft of the first pallet drive motor 301 is connected to a first pallet drive driving gear 302, the first pallet drive driving gear 302 is meshed with a sector gear 303, and the sector gear 303 is mounted on a pallet drive transmission shaft 304 by a spline connection. The upper end of the pallet drive transmission shaft 304 is connected to a pallet connecting seat 305, the two ends of the pallet connecting seat 305 are respectively hinged to one end of two pallet connecting rods 306, and the other ends of the two pallet connecting rods 306 are respectively hinged to the two upper pallets 403 in the weaving assembly 4. Similarly, the lower end of the pallet drive transmission shaft 304 is connected to a pallet lower connecting seat 307, the pallet lower connecting seat 307 is hinged to one end of two pallet lower connecting rods 308, and the other ends of the two pallet lower connecting rods 308 are respectively hinged to the two lower pallets 404 in the weaving assembly 4.

[0050] Furthermore, both the rack drive protection box 101 and the pallet drive protection box 102 are internally provided with a bearing seat plate, each of which has two bearing seats fixed thereto. The two bearing seats on the bearing seat plate in the rack drive protection box 101 are used to connect to the rack drive transmission shaft 205, while the two bearing seats on the bearing seat plate in the pallet drive protection box 102 are used to connect to the pallet drive transmission shaft 304.

[0051] In actual operation, the upper braiding rack 401, the lower braiding rack 402, the upper support plate 403 and the lower support plate 404 in the braiding assembly 4 all need to do reciprocating linear movement, and the prior art adopts a connecting rod mechanism to drive and is not stable. In this embodiment, the rack drive transmission shaft 205 is driven to rotate by the first rack drive motor 201, thereby driving the upper rack drive driving gear and the lower rack drive driving gear 206 to rotate synchronously, and finally driving the upper braiding rack 401 and the lower braiding rack 402 to do alternating reciprocating linear motion. As for the support plate drive assembly 3, the first support plate drive motor 301 drives the support plate drive transmission shaft 304 to do forward and reverse motion through the first support plate drive driving gear 302 and the fan gear 303, thereby driving the upper support plate connecting seat 305 and the lower support plate connecting seat 307 to do forward and reverse motion, so as to realize the upper support plate 403 and the lower support plate 404 to do alternating reciprocating linear motion.

[0052] In this embodiment, if Figure 3As shown, the upper rack drive active gear is meshed with four upper rack drive driven gears 202, and the four upper rack drive driven gears 202 are respectively located at the four corners of the upper rack drive active gear, and the upper ends of the central axes of the four upper rack drive driven gears 202 are jointly rotatably connected to an upper driven gear mounting plate, thereby achieving the fixation of the upper rack drive driven gears 202. The two upper rack drive driven gears 202 located on the same side are jointly meshed with an upper drive rack 203, and the upper drive rack 203 is fixed to the upper surface of the upper rack connecting plate 204. One end of the upper braiding rack 401 is also fixedly connected to the upper rack connecting plate 204, and the upper drive rack 203 is connected to the upper braiding rack 401 through the upper rack connecting plate 204.

[0053] Similarly, the lower rack drive active gear 206 is meshed with four lower rack drive driven gears 207. The four lower rack drive driven gears 207 are respectively located at the four corners of the lower rack drive active gear 206, and the upper ends of the central axes of the four lower rack drive driven gears 207 are jointly rotatably connected to a lower driven gear mounting plate, thereby achieving the fixation of the lower rack drive driven gears 207. The two lower rack drive driven gears 207 located on the same side are jointly meshed with a lower drive rack 208, which is fixed to the upper surface of the lower rack connecting plate 209. One end of the lower braiding rack 402 is also fixedly connected to the lower rack connecting plate 209, and the lower drive rack 208 is connected to the lower braiding rack 402 through the lower rack connecting plate 209.

[0054] In actual operation, when the first rack drive motor 201 drives the rack drive transmission shaft 205 to rotate forward and reverse, it drives the upper rack drive driving gear and the lower rack drive driving gear 206 to rotate synchronously, thereby driving the upper rack drive driven gear 202 and the lower rack drive driven gear 207 to rotate. The rotation of the upper rack drive driven gear 202 and the lower rack drive driven gear 207 will drive the upper drive rack 203 and the lower drive rack 208 to move linearly accordingly, and then drive the corresponding upper braiding rack 401 and the lower braiding rack 402 to move back and forth linearly through the upper rack connecting plate 204 and the lower rack connecting plate 209.

[0055] In this embodiment, if Figure 3As shown, an upper rack guide bar 103 is fixed to each side of the upper end of the frame body 1. The upper rack guide bar 103 is provided with a stepped upper guide groove. It can be understood that the cross-section of the upper rack guide bar 103 is L-shaped, and the upper rack connecting plate 204 contacts the upper guide groove. Specifically, the stepped upper guide groove has a vertical surface and a horizontal surface that respectively contact two adjacent surfaces of the upper rack connecting plate 204. Multiple upper guide wheels 1031 are spaced apart on the vertical surface of the upper guide groove, and one vertical surface of the upper rack connecting plate 204 contacts the upper guide wheel 1031.

[0056] Similarly, a lower rack guide bar 104 is fixed to each side of the lower end of the frame body 1. The lower rack guide bar 104 is provided with a stepped lower guide groove. It can be understood that the cross-section of the lower rack guide bar 104 is L-shaped, and the lower rack connecting plate 209 contacts the lower guide groove. Specifically, the stepped lower guide groove has a vertical surface and a horizontal surface that respectively contact two adjacent surfaces of the lower rack connecting plate 209. Multiple lower guide wheels 1041 are spaced apart on the vertical surface of the lower guide groove, and one vertical surface of the lower rack connecting plate 209 contacts the lower guide wheel 1041.

[0057] The purpose of providing the upper rack guide bar 103 and the lower rack guide bar 104 is to ensure that the upper drive rack 203 and the lower drive rack 208 can always move in a straight line and avoid vertical deviation. The upper guide wheel 1031 and the lower guide wheel 1041 are provided to reduce the friction between the upper rack connecting plate 204 and the upper guide groove, and between the lower rack connecting plate 209 and the lower guide groove.

[0058] In this embodiment, if Figure 5As shown, the adjacent sides of the two upper support plates 403 in the braiding assembly 4 are provided with upper rack grooves, so that the cross-sectional shape of the upper support plate 403 is concave. The two upper braiding racks 401 are respectively slidably connected between the two upper rack grooves, and there is a gap between the two upper braiding racks 401. The adjacent sides between the two upper support plates 403 are spaced apart by a plurality of semicircular upper clamping column grooves, each of which is provided with an upper braiding half column 405, and each upper braiding half column 405 is provided with a vertical upper wire hole, and the upper wire hole is used for the steel wire to pass through. After the two corresponding upper braiding half columns 405 are docked, a complete cylinder can be formed. An upper half gear is provided at the lower end of each upper weaving half-column 405. After the two upper weaving half-columns 405 are docked, their upper half gears can also form a complete gear. The upper half gear is located between the two upper weaving racks 401 and can engage with the upper weaving racks 401. When the two upper half gears form a complete gear, the two upper weaving racks 401 can drive the complete gear to rotate when they move alternately, thereby driving the upper weaving half-columns 405 to rotate.

[0059] Similarly, if Figure 6 As shown, the adjacent sides of the two lower support plates 404 in the braiding assembly 4 are provided with lower rack grooves, so that the cross-sectional shape of the lower support plate 404 is concave. The two lower braiding racks 402 are respectively slidably connected between the two lower rack grooves, and there is a gap between the two lower braiding racks 402. The adjacent sides between the two lower support plates 404 are spaced apart by a plurality of semicircular lower clamping column grooves, each of which is provided with a lower braiding half column 406, and each lower braiding half column 406 is provided with a vertical lower wire hole, which is used for the steel wire to pass through. After the two corresponding lower braiding half columns 406 are docked, a complete cylinder can be formed. A lower half gear is provided at the lower end of each lower weaving half-column 406. After the two lower weaving half-columns 406 are docked, their lower half gears can also form a complete gear. The lower half gear is located between the two lower weaving racks 402 and can engage with the lower weaving racks 402. When the two lower half gears form a complete gear, the two lower weaving racks 402 can drive the complete gear to rotate when they move alternately, thereby driving the lower weaving half-columns 406 to rotate.

[0060] During the weaving process, the rack drive assembly 2 and the support plate drive assembly 3 work alternately, and the above structure is used as an example to illustrate. When the support plate drive assembly 3 drives the upper support plate 403 to move back and forth, the upper weaving semi-column 405 is driven to move back and forth when the upper support plate 403 moves back and forth, so that the upper weaving semi-column 405 on one side can form a complete cylindrical structure with any one of the two adjacent upper weaving semi-columns 405 on the other side. At this time, the rack drive assembly 2 is running, driving the two upper weaving racks 401 to move relative to each other, so that the complete gear below the complete cylinder rotates. When the complete cylinder rotates, the two strands of steel wire in one cylinder are twisted together, thus forming the twisted wire part in the gabion mesh. Then drive the support plate drive assembly 3 to drive the upper support plate 403 to move, so that the upper woven semi-column 405 on one side and the other of the two adjacent upper woven semi-columns 405 on the other side form a complete cylindrical structure. During this process, the two strands of steel wire ropes in the previously twisted wire part will separate from each other, thereby forming the hollow part of the gabion mesh. At this time, the two upper woven semi-columns 405 that form a complete cylinder rotate again to form twisted wires. The above work is repeated continuously to complete the weaving of the gabion mesh. It should be noted that the movement trajectory of the lower woven semi-column 406 is the same as the movement trajectory of the corresponding upper woven semi-column 405 above, so there is no need to worry about the formation of twisted wires when the lower woven semi-column 406 rotates.

[0061] In addition, one end of the upper woven half-column 405 and the lower woven half-column 406 is provided with a chamfered portion. The purpose of this is to make it easier for the two upper woven half-columns 405 or lower woven half-columns 406 that are about to be merged to merge.

[0062] In this embodiment, if Figure 6 As shown, a reed pipe body 408 is connected between the upper braided half-column 405 and the lower braided half-column 406 on the same side. Steel wire is pre-stored within the reed pipe body 408, meaning the steel wire within the reed pipe body 408 only needs to pass through the upper wire-passing hole. On the side of the lower braided half-column 406 without the reed pipe body 408, the steel wire is supplied externally. The external steel wire then passes through both the lower and upper wire-passing holes.

[0063] Furthermore, a reed pipe connecting post 407 is provided at the lower end of the upper braided semi-column 405 and the upper end of the lower braided semi-column 406 for connecting the reed pipe body to the reed pipe body 408 .

[0064] In this embodiment, if Figure 7As shown, the net drawing assembly 5 includes a transmission net roller 501 and a net roller drive motor 502. Both ends of the transmission net roller 501 are rotatably connected to the frame body 1. Weaving hooks are provided on the side walls of the transmission net roller 501, and the weaving hooks in two adjacent rows are staggered. The weaving hooks are used to hook the hollowed-out parts of the gabion mesh woven by the weaving assembly 4 and transport them to the rear.

[0065] Regarding the transmission relationship between the transmission net roller 501 and the net roller drive motor 502, a driving sprocket is connected to the output shaft of the net roller drive motor 502, a driven sprocket is connected to one end of the transmission net roller 501, and a transmission chain is connected between the driving sprocket and the driven sprocket. When the net roller drive motor 502 is started, the net roller drive motor 502 drives the transmission net roller 501 to rotate via the driving sprocket, the transmission chain, and the driven sprocket.

[0066] Furthermore, a tensioning wheel 503 is provided on the frame body 1, and the transmission chain will pass around the tensioning wheel 503, and the tensioning wheel 503 has the effect of tensioning the transmission chain.

[0067] In this embodiment, if Figure 8 As shown, the frame body 1 is further provided with a net feeding assembly 6, which is located on the side of the transmission net roller 501 away from the weaving assembly 4. The net feeding assembly 6 includes two net feeding brackets 603, between which a net feeding fixed roller 601 and a net feeding adjusting roller 602 are rotatably connected. The gabion mesh coming out of the transmission net roller 501 will pass through the gap between the net feeding fixed roller 601 and the net feeding adjusting roller 602 and be transported backward.

[0068] There are two purposes for setting up the mesh feeding assembly 6: first, to guide the woven gabion mesh so that it can be transported in the expected direction; second, to enable the gabion mesh on the conveying mesh roller to be better attached to the transmission mesh roller 501.

[0069] Further, such as Figure 8 As shown, an adjusting roller connecting seat 604 is provided at each end of the net feeding adjusting roller 602. The adjusting roller connecting seat 604 is connected to a corresponding net feeding bracket 603 by sliding up and down. The net feeding bracket 603 is provided with a chute structure corresponding to the adjusting roller connecting seat 604. Figure 8 It is not difficult to see that an adjusting handwheel 605 is threadedly connected to the upper crossbeam of the net feeding bracket 603, and the lower end of the handwheel shaft of the adjusting handwheel 605 is connected with a nut and extends into the cavity in the adjusting roller connecting seat 604. When the adjusting handwheel 605 is rotated, the adjusting handwheel 605 will move up and down relative to the net feeding bracket 603, thereby driving the adjusting roller connecting seat 604 to slide up and down along the net feeding bracket 603 through the nut below.

[0070] In this embodiment, if Figure 9As shown, the bottom of the frame body 1 is rotatably connected to a guide roller 7. The steel wire from the outside first passes through the guide roller 7 and then enters the lower wire hole that is not connected to the spring tube body 408. The guide roller 7 plays a guiding role for the steel wire.

[0071] Example 2

[0072] like Figure 10 As shown, this embodiment provides a gabion mesh production equipment. The technical features in this embodiment are basically the same as the technical features disclosed in Example 1. The difference is that the driving structures of the rack drive assembly 2 and the support plate drive assembly 3 are different.

[0073] In this embodiment, the rack drive assembly 2 includes a second upper rack drive motor 210 and a second lower rack drive motor 211. The output shaft of the second upper rack drive motor 210 is connected to the upper rack drive active gear. The output shaft of the second upper rack drive motor 210 and the output shaft of the second upper rack drive motor 210 can be directly connected or connected through a reducer, and the second upper rack drive motor 210 is mounted on the frame body 1 through a bracket. An upper drive rack is respectively engaged on both sides of the upper rack drive active gear, and the upper drive rack is connected to the upper braiding rack 401 through an upper rack connecting plate 204. The transmission connection relationship of this part is the same as that disclosed in Example 1, so it is not repeated here. Similarly, the output shaft of the second lower rack drive motor 211 is connected to the lower rack drive active gear. The two can also be directly connected or connected through a reducer, and the second lower rack drive motor 211 is also mounted on the frame body 1 through a bracket. A lower driving rack is engaged on both sides of the lower rack driving active gear, and the lower driving rack is connected to the lower weaving rack 402 through the lower rack connecting plate 209. This part is also the same as that disclosed in Example 1, so it will not be repeated here.

[0074] The pallet drive assembly 3 includes a second upper pallet drive motor 309 and a second lower pallet drive motor 310. The output shaft of the second upper pallet drive motor 309 is connected to the second upper pallet drive active gear. The two can be directly connected or connected through a reducer, and the second upper pallet drive motor 309 can be installed on the frame body 1 through a bracket. An upper pallet drive rack is respectively engaged on both sides of the second upper pallet drive active gear. The ends of the two upper pallet drive racks away from the second upper pallet drive active gear are respectively fixedly connected to the two upper pallets 403. The rotation of the second upper pallet drive motor 309 drives the two upper pallet drive racks 403 and the upper pallets 403 to perform staggered reciprocating linear movements. Similarly, the output shaft of the second lower pallet drive motor 310 is connected to the second lower pallet drive driving gear, and a lower pallet drive rack is meshed on each side of the second lower pallet drive driving gear. The two can be directly connected or connected through a reducer, and the second lower pallet drive motor 310 can be mounted on the frame body 1 via a bracket. The ends of the two lower pallet drive racks away from the second lower pallet drive driving gear are respectively fixedly connected to the two lower pallets 404. The rotation of the second lower pallet drive motor 310 drives the two lower pallet drive racks and the lower pallets 404 to perform staggered reciprocating linear movement.

[0075] The other structures of this embodiment, such as the frame body 1, the weaving assembly 4, the web drawing assembly 5, the web feeding assembly 6 and the introduction roller 7, are the same as those in the first embodiment, and therefore will not be described in detail here.

[0076] The present invention uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only intended to help understand the method and core concept of the present invention. At the same time, those skilled in the art will find that the specific implementation methods and application scopes may vary based on the concept of the present invention. In summary, the contents of this specification should not be construed as limiting the present invention.

Claims

1. A gabion production equipment, characterized by: The machine comprises a frame body, on which a rack drive assembly, a weaving assembly, a support plate drive assembly and a web pulling assembly are provided, wherein the rack drive assembly and the support plate drive assembly are respectively provided at two ends of the weaving assembly, and the web pulling assembly is located on one side of the upper end of the weaving assembly; The weaving assembly includes two upper weaving racks, two lower weaving racks, two upper supporting plates and two lower supporting plates. The rack driving assembly is capable of driving the two upper weaving racks and the two lower weaving racks to move back and forth. The supporting plate driving assembly is used to drive the two upper supporting plates and the two lower supporting plates to move back and forth. A rack drive protection box is provided on the outer side of the rack drive assembly, and a pallet drive protection box is provided on the outer side of the pallet drive assembly.

2. The gabion production equipment according to claim 1, characterized in that: The rack drive assembly includes a first rack drive motor, the output shaft of the first rack drive motor is connected to a rack drive transmission shaft, the upper part of the rack drive transmission shaft is sleeved with an upper rack drive driving gear, the upper rack drive driving gear can drive the two upper braiding racks to move back and forth, and the lower part of the rack drive transmission shaft is sleeved with a lower rack drive driving gear, the lower rack drive driving gear can drive the two lower braiding racks to move back and forth; The pallet drive assembly includes a first pallet drive motor, the output shaft of the first pallet drive motor is connected to the first pallet drive active gear, the first pallet drive active gear is meshed with a fan gear, and the fan gear is installed on the pallet drive transmission shaft, the upper end of the pallet drive transmission shaft is connected to the connecting seat on the pallet, the connecting seat on the pallet is hinged to one end of the connecting rods on the two pallets, and the other ends of the connecting rods on the two pallets are hinged to the two upper pallets respectively, and the lower end of the pallet drive transmission shaft is connected to the pallet lower connecting seat, the pallet lower connecting seat is hinged to one end of the two pallet lower connecting rods, and the other ends of the two pallet lower connecting rods are hinged to the two lower pallets respectively.

3. The gabion production equipment according to claim 2, characterized in that: The upper rack driving active gear is meshed with four upper rack driving driven gears, and the two upper rack driving driven gears located on the same side are meshed with an upper driving rack together, and the upper driving rack is connected to the upper braiding rack through an upper rack connecting plate; The lower rack drive active gear is meshed with four lower rack drive driven gears, and the two lower rack drive driven gears located on the same side are meshed with a lower drive rack together. The lower drive rack is connected to the lower weaving rack through a lower rack connecting plate.

4. The gabion production equipment according to claim 3, characterized in that: An upper rack guide bar is fixed to both sides of the upper end of the frame body, and an upper guide groove is provided on the upper rack guide bar. The upper rack connecting plate contacts the upper guide groove. A plurality of upper guide wheels are provided at the upper guide groove. The upper rack connecting plate also contacts the upper guide wheels. A lower rack guide bar is fixed on both sides of the lower end of the frame body, and a lower guide groove is provided on the lower rack guide bar. The lower rack connecting plate is in contact with the lower guide groove. A plurality of lower guide wheels are provided at the lower guide groove, and the lower rack connecting plate is also in contact with the lower guide wheel.

5. The gabion production equipment according to claim 1, characterized in that: The adjacent sides of the two upper support plates in the weaving assembly are provided with upper rack grooves, and the two upper weaving racks are respectively slidably connected between the two upper rack grooves. The adjacent sides between the two upper support plates are spaced apart by a plurality of semicircular upper clamping column grooves, and an upper weaving half column is provided in each of the upper clamping column grooves, and a vertical upper wire hole is provided on each of the upper weaving half columns, and an upper half gear is provided at the lower end of each of the upper weaving half columns, and the upper half gear can be engaged with the upper weaving rack; The adjacent sides of the two lower support plates in the weaving assembly are provided with lower rack grooves, and the two lower weaving racks are respectively slidably connected between the two lower rack grooves. The adjacent sides between the two lower support plates are spaced apart by multiple semicircular lower clamping column grooves, and each lower clamping column groove is provided with a lower weaving half column, and each lower weaving half column is provided with a vertical lower wire hole, and the lower end of each lower weaving half column is provided with a lower half gear, and the lower half gear can engage with the lower weaving rack.

6. The gabion production equipment according to claim 5, characterized in that: A reed pipe body is connected between the upper braided half-column and the lower braided half-column located on the same side.

7. The gabion production equipment according to claim 1, characterized in that: The net pulling assembly includes a transmission net roller and a net roller driving motor. The transmission net roller is rotatably connected to the frame body. A weaving hook is provided on the side wall of the transmission net roller. A driving sprocket is connected to the output shaft of the net roller driving motor. One end of the transmission net roller is connected to a driven sprocket. A transmission chain is connected between the driving sprocket and the driven sprocket.

8. The gabion production equipment according to claim 1, characterized in that: The frame body is further provided with a net feeding assembly, which includes two net feeding brackets, and a net feeding fixed roller and a net feeding adjusting roller are rotatably connected between the two net feeding brackets; An adjusting roller connecting seat is respectively provided at both ends of the net feeding adjusting roller. The adjusting roller connecting seat is slidably connected to the net feeding bracket. The net feeding bracket is threadedly connected to an adjusting hand wheel.

9. The gabion production equipment according to claim 1, characterized in that: The bottom of the frame body is rotatably connected with an introduction roller.

10. The gabion production equipment according to claim 1, characterized in that: The rack drive assembly includes a second upper rack drive motor and a second lower rack drive motor, the output shaft of the second upper rack drive motor is connected to the upper rack drive active gear, and an upper drive rack is respectively engaged on both sides of the upper rack drive active gear, and the upper drive rack is connected to the upper weaving rack through an upper rack connecting plate; the output shaft of the second lower rack drive motor is connected to the lower rack drive active gear, and a lower drive rack is respectively engaged on both sides of the lower rack drive active gear, and the lower drive rack is connected to the lower weaving rack through a lower rack connecting plate; The pallet drive assembly includes a second upper pallet drive motor and a second lower pallet drive motor, the output shaft of the second upper pallet drive motor is connected to the second upper pallet drive driving gear, and the two sides of the second upper pallet drive driving gear are respectively meshed with an upper pallet drive rack, and the two upper pallet drive racks are fixedly connected to the two upper pallets at one end away from the second upper pallet drive driving gear; the output shaft of the second lower pallet drive motor is connected to the second lower pallet drive driving gear, and the two sides of the second lower pallet drive driving gear are respectively meshed with a lower pallet drive rack, and the two lower pallet drive racks are fixedly connected to the two lower pallets at one end away from the second lower pallet drive driving gear.

Citation Information

Patent Citations

  • A horizontal gabion mesh machine

    CN111112512B